201104 food manufacturing and automation show - slideshare version

1. The Question
How doyou achieve compliance, improve efficiencies and gain competitive advantage?

2. whats in a number?
these numbers tell a story about
food safety
50
10
500
1
3. whats in a number?
these numbers tell a story about
food safety
a single food product may contain over 50 ingredients,
where many ingredients are sourced globally and have been touched by 10 or more business entities.
a single manufacturer may have over 500unique suppliers of ingredients,
and it only takes 1 incident to destroy a company.
4. 800
600
total number
of food recalls
400
200
2006
2007
2008
2009
2010
0
5. food safety modernization act (FDA)
bio-terrorism act of 2002
USDA
ISO 22000
safe quality food (SQF)
british retail consortium (BRC)
global food safety initiative (GFSI)
6. how can
manufacturers comply?
7. the status quo
SPC
Quality
HR Skills Matrix
HACCP
OEE
Document
Control
PlantMaintenance
Traceability
Compliance
Management
Fragmented Data Sources
8. instant traceability
&
recall mgt
manufacturing operations management system (MOMS)
food quality
&
electronic HACCP
ERP
9. instant traceability
&
recall mgt

shop floor data collection

10. human machine interface (HMI) 11. mobile device operations 12. OEE reporting 13. rejection tracking 14. machine integration (SCADA) 15. allergen control 16. production scheduling 17. pick, pack & shipMOMS
food quality
&
electronic HACCP
ERP
18. Control Panel
MOMS
19. Control Panel
20. Control Panel
Production
Recording
Barcode
Labeling
Production
Scheduling
21. Control Panel
Production
Recording
Barcode
Labeling
Production
Scheduling
Quality
Reporting
HACCP
Reporting
22. Control Panel
Plant & Quality Bulletins
Production
Recording
Barcode
Labeling
Production
Scheduling
Quality
Reporting
HACCP
Reporting
23. Control Panel
Production
Recording
Maintenance
Work Orders
Barcode
Labeling
Gauge
Calibration
Control
Production
Scheduling
Checksheet
History
Quality
Reporting
HACCP
Reporting
24. Control Panel
Production
Recording
Maintenance
Work Orders
Barcode
Labeling
Gauge
Calibration
Control
Production
Scheduling
Checksheet
History
Quality
Reporting
Document
Control
Access
HACCP
Reporting
25. Control Panel
Production
Recording
Maintenance
Work Orders
Barcode
Labeling
Gauge
Calibration
Control
Production
Scheduling
Checksheet
History
Quality
Reporting
Document
Control
Access
HACCP
Reporting
Time Clock
Training
OSHA Reporting
Employee
Innovations
PLC
Integration
26. Enabling mobility
MOMS
27. Enabling OEE
MOM
28. traceability
&
recall management

HR skills matrix

29. visitor log 30. supplier approval & scorecarding 31. accounting & finance 32. advanced product costing 33. CRM 34. maintenance management 35. purchasingfood quality
&
electronic HACCP
ERP
36. traceability
&
recall management

HR skills matrix

37. visitor log 38. supplier approval & scorecarding 39. accounting & finance 40. advanced product costing 41. CRM 42. maintenance management 43. purchasing 44. embedded document control 45. compliance management 46. electronic HACCP 47. checklists / SOPs 48. corrective & preventative action 49. critical control point alarming 50. SPC charting 51. electronic signature 52. workflowERP
food safety
53. Enabling eHACCP
eHACCP
54. Enabling eHACCP
55. Enabling eHACCP
56. Enabling SPC
57. Instant traceability
&
recall mgt

HR skills matrix

&
electronic HACCP
ERP
65.

graphical product genealogy

66. extended supply chain tracking 67. lot trace and trace 68. allergen tracking 69. reduce scope of a recall 70. quickly contain tainted productmanufacturing operations management system (MOMS)
traceability

HR skills matrix

&
electronic HACCP
ERP
78. whats in this cookie?
Bleached Enriched Wheat Flour
Wheat Flour, Niacin, Reduced Iron, Thiamine Mononitrate, Riboflavin, Folic Acid,
Candy Pieces
Dark Chocolate - Sugar, Chocolate liquor, cocoa butter, butter oil, soy lecithin, vanillia
Sugar, Yellow #5 Lake Yellow, Yellow # 6 Lake, Blue #2 Lake, Red #40 Lake, Blue #1, Yellow #6, Yellow #5, Blue #1, Gum Arabic, Corn Syrup
Confectioners Glaze - Carnauba wax, beeswax and shellac
High fructose corn syrup
Butter
Pasteurized cream, water, lactic Acid
Sugar
Shortening
Canola Oil, Hydrogenated cottonseed oil, citric acid
Eggs
Contains less than 2% of 6 other ingredients
traceability
79. traceability
80. traceability
81. traceability
&
recall mgt
food quality
&
electronic
HACCP

HR skills matrix

83. visitor log 84. supplier approval 85. accounting & finance 86. advanced product costing 87. CRM 88. maintenance management 89. purchasingERP
90.

shop floor data collection

91. human machine interface (HMI) 92. mobile device operations 93. OEE reporting 94. rejection tracking 95. machine integration (SCADA) 96. allergen control 97. production scheduling 98. pick, pack & ship 99. graphical product genealogy 100. extended supply chain tracking 101. lot trace and trace 102. allergen tracking 103. reduce scope of a recall 104. quickly contain tainted producttraceability
MOMS

embedded document control

105. compliance management 106. electronic HACCP 107. checklists / SOPs 108. corrective & preventative action 109. critical control point alarm 110. SPC charting 111. electronic signature 112. workflow 113. HR skills matrix 114. visitor log 115. supplier approval 116. accounting & finance 117. advanced product costing 118. CRM 119. maintenance management 120. purchasingERP
food safety
&
recall mgt
food quality
&
electronic
HACCP
ERP
122. enterprise food safety management & ERP
123. The Cloud
Research
Maps
Business
Software
124. Benefits of Cloud
125. 126. twitter:
blog: foodsafteymanagement.wordpress.com
Jon Cowan [email protected]
Tom Nessen [email protected]

Education

201104 food manufacturing and automation show - slideshare version