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If your a farmer or a Pump repairer that has just pulled up a Berkeley Turbine pump and column and are in need of finding a supplier of spare parts for the Berkeley pump. This presentation will help you find a solution
Citation preview
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case Study
Ph 1300 133 000
Berkeley Column and Pump
ReplacementWhere do I get spare parts Now?
Who’s This For!
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case StudyBerkeley Column and Pump
Replacement
Ph 1300 133 000
If your a farmer or a Pump repairer that has just pulled up a Berkeley Turbine and are in need of finding a supplier of spare parts for the Berkeley pump.
The Problem
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case StudyBerkeley Column and Pump
Replacement
Ph 1300 133 000
Your Old Berkeley Steel Column and Pump has been in the ground for 10-30 years and the pump pressure and water supply has been dropping constantly or there is no water being delivered
The Problem
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case StudyBerkeley Column and Pump
Replacement
Ph 1300 133 000
The pump is pulled up and the column is found to have corroded away and has holes everywhere and in spots only rust is holding it together.
The Problem
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case StudyBerkeley Column and Pump
Replacement
Ph 1300 133 000
Being so old and after a lot of searching you find there’s no dealer in this country, anywhere,what do you do for spare parts?
The Problem
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case StudyBerkeley Column and Pump
Replacement
Ph 1300 133 000
As Berkeley is known for it’s unique design and course threads, no other manufacturers components are interchangeable.
The Problem
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case StudyBerkeley Column and Pump
Replacement
Ph 1300 133 000
Berkeley’s Column joiner has the bearing retainer cast in one, and the shaft joiner is designed to be the bearing in the line shaft rubber,
The Problem
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case StudyBerkeley Column and Pump
Replacement
Ph 1300 133 000
No other manufacturer uses this design.
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case StudyBerkeley Column and Pump
Replacement
Ph 1300 133 000
Original Brochure
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case StudyBerkeley Column and Pump
Replacement
Ph 1300 133 000
Original Brochure
The Problem
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case StudyBerkeley Column and Pump
Replacement
Ph 1300 133 000
As some of Column Joiner / bearing retainers were damaged Undoing the rusted column , replacements need to be found.
Requirements
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case Study
Ph 1300 133 000
Berkeley Column and Pump Replacement
To pump the same amount of water and pressure as originally.
Find a supplier of Berkeley original parts.
To match the original components.
Requirements
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case Study
Ph 1300 133 000
Berkeley Column and Pump Replacement
To withstand the Installation depth.
Use standard shafts, original if possible.
Use standard tools for assembly.
Requirements
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case Study
Ph 1300 133 000
Berkeley Column and Pump Replacement
Connect to original Discharge Head.
Highest Quality Possible.
Solution
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case Study
Ph 1300 133 000
Berkeley Column and Pump Replacement
The solution is to use replace the old corroded steel column with original parts.
Find a original supplier of Berkeley pumps.
Have a pump manufacturer, machine components to suit
Deps Answer
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case Study
Ph 1300 133 000
Berkeley Column and Pump Replacement
Machine New column with 8TPI threads as std.
Match Column shafts and Joiners in Length.
Use Std bearing Retainers and ¾ line shaft rubbers
Deps Answer
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case Study
Ph 1300 133 000
Berkeley Column and Pump Replacement
Have a line shaft extension to accommodate the different type of line shaft.
Manufacture Line shaft joiners in stainless steel
Alternatives
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case Study
Ph 1300 133 000
Berkeley Column and Pump Replacement
Replace complete pump with another brand of column and pump.
Purchase parts in USA and send them overseas ( Problem is are you getting the correct components).
Alternatives
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case Study
Ph 1300 133 000
Berkeley Column and Pump Replacement
Have a Engineering shop with no pump experience make these spare parts.
Try to find some original spares. ( To our knowledge there is none)
Alternatives
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case Study
Ph 1300 133 000
Berkeley Column and Pump Replacement
Adapt another Brand of pump column
Alternatives
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case Study
Ph 1300 133 000
Berkeley Column and Pump Replacement
One issue is that there is no column joiner available, Therefore a STD column joiner is needed with a Pomona type of bearing retainer used. Cont-
Alternatives
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case Study
Ph 1300 133 000
Berkeley Column and Pump Replacement
A Pump shaft extension is used so as the shaft extends past the bearing retainer as in the majority of column and shaft systems. Cont-
Alternatives
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case Study
Ph 1300 133 000
Berkeley Column and Pump Replacement
This allows the shaft to be assembled and tighten easier and less likely to bend and be damaged when assembling
The End Result
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case Study Title
Ph 1300 133 000
Berkeley Column and Pump Replacement
The Kooweerup farmer sent in his column for a sample for us to be used, so as column and shaft could be made to fit his original pump system.
The End Result
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case Study
Ph 1300 133 000
Berkeley Column and Pump Replacement
Today he is pumping water again. Saving over $10,000 on not having to purchase a new complete turbine pump system.
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
Case Study
Thank you for taking the time to look at the information we have created for you,We hope this will be of assistance to solving your piping, pumping , drainage , cleaning and drilling challenges.
If you have any more questionsPlease feel free to contact myself or one of our team
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
If you would like us to quote you on your Berkeley pump repairs then please call Deps so we can
arrange a free quote for you.
If you mention this presentation, on ordering we will give you a free set of rubber replacements.
Our Offer
Ph 1300 133 000
Bore Casing & Screens Pipes & Components Environmental Drilling Water Treatment Safety Products Sand Spears Pumps
For more Case Studies, How to and Information go to www.deps.com.au
then click onto Handy Linksor contact us on1300 133 000
Case Study Does your PVC meet AS1477?
Ph 1300 133 000
SlottingCuttingFabricatingPipe TestingPerforationDrawingsSpear PointsSafetyPumpsBore Casing & Screens Pipes & Components Environmental Drilling Water Treatment
Safety Products Sand Spears Pumps
Deps Products & Capabilities
ThreadingTurningWeldingSlitting
DesigningWater
TreatmentPipe
Drilling products
Pipe FittingsPh 1300 133
000