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DAIRY PROJECTCASE STUDY
BHESTAN PANJRPOL
• LOCATION – Bhestan ,Surat
• SITE AREA – 3,80,100 sq.m
• BUILT UP AREA – 25,000 sq.m
• PRODUCTION - 1100 LPD from 178 milking cows
• COW BREEDS – hoistein, gir, kangrej, jersey
• DEPARTMENTS-
PRODUCTION
PACKAGING
site area94%
built up area6%
Area (sq.m)
site area
built up area
INTRODUCTION
Legend
1.admin(60sq.m)2.staff quarters(220sq.m)3.milking parlour(50sq.m)4.fodder godown(290sq.m)5.biogas plant(50sq.m)6.grazing area7.milking cow shed(1410sq.m)8.pregnancy stage(580sq.m)9.delivery cow shed(150sq.m)10.pre delivery cow shed(180sq.m)11.maturity cow shed(450sq.m)12.service bull shed(150sq.m)
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Entry
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Key planN
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The site is located near Bhestan railwaystation . Site area is 3,80,100 sq.m and 94%of it is used for cultivation.
SITE - LAYOUT
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Ideal layout
• Delivery ward –the pregnant cow iskept here for 7 daysbefore giving birth tocalf.
• Pre Delivery ward –the pregnant cowis kept here forone month beforegoing to deliveryward.
• Grower stage -the calf is kepthere for 6months afterits birth.
• Maturity stage –the calf is kepthere for 2 to 3years after itsgrower stage.
• Pregnancy stage –the service bull iskept here with themature cows.
• Milking stage –the lactation periodof cow is about 10months .About 12 to14 months after thebirth of her previouscalf, a cow will calveagain, thus providingmilk.
plan
plan
plan
plan
plan
plan
CATTLE SHED
plan
DATE NEW BORN DEATH COW OX MALECALF
FEMALECALF
BULL BUFFALO MALE HEIFER
FEMALEHIEFER
TOTAL
NO.
TAG NO.OF COW
13-7-16 11626 -1 348 14 73 255 11 113 20 56 890
14-7-16 348 14 73 255 11 113 19 56 889
COW BREED
NO.
GIR 184
KANGREJ 20
MIXBREED
414
CALVES 69
TOTAL 687
CATTLE RECORD
1.Parlour - paralell stallwork2.Milk cooling- and storage tank3.System cleaning unit4.Vacuum supply system
The milking parlour runs onCIP(cleaning in place)system.12 cows get milked ata time.it takes only 5 minutesto milk a cow. The averagemilk produced by a cow is3.77 litres.
5m
2m1.5m
plan
MILKING PARLOUR
Calf’s weight is checked here after birth
Travis – the cow is kept here for treatment.
Chop cutter – the sugarcane waste is chopped which is used as fodder
Terex machine – the machine rotates 360 degree and is used to lift the waste.
Chillar unit – 1000lit. Milk is chilled in one unit.
Seed sowing machine
MACHINE UNITS
Milking and grower stage
plan
section
Milking and grower stage-
The columns are placed at the interval of 2meters in the shed. An automatic drinking container is placed between two cows. The manjar( where the cattle fodder is kept) is approximately 40cm wide. The walkway is 1.2m wide and the passage between the grower and milking shed is 3meters.The height of the shed is 9meters.
manjar
Milking cows are kept here
Grower calves are kept here
Passage for trucks to unload fodder in manjar
1.2m wide walkway
CATTLE SHED - LAYOUT
pathway
Passage for fooder manjar
Drinking water