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IMPROVEMENT OF SELF REGULATORY PRACTICES IN OCCUPATIONAL
SAFETY AND HEALTH MANAGEMENT SYSTEM AND SAFETY PLANNING
AT SHELL OIL REFINERY PORT DICKSON
SALEHUDDIN BIN ABDUL KADIR
A project report submitted in fulfillment of the
requirements for the award of the degree of
Executive Master of Occupational Safety and Health Management
School of Graduate Studies
Universiti Teknologi Malaysia
DECEMBER 2013
ii
DECLARATION
I declare that this thesis entitled “Improvement Of Self Regulatory Practices In
Occupational Safety And Health Management System And Safety Planning At Shell
Oil Refinery Port Dickson” is the result of my own research except as cited in the
references. The project report has not been accepted for any degree and is not
concurrently submitted in candidature of any other degree.
Signature : ..............................................
Name : SALEHUDDIN BIN ABDUL KADIR
Date : 15 DECEMBER 2013
iii
DEDICATION
To my family
Nurshamshida Bt Md Shamsudin
Ayra Natasha Bt Salehuddin
Arissa Hannah Bt Salehuddin
To my parents
Normah Bt Mohamad
Abdul Kadir bin Taib
For the strength to be strong For the will to carry on
For truth that will never change I turn to them
When I lose the will to win -
They’re always giving me encouragement When I’m down –
They’re always pushing me to the top. I can do anything
Cause their love is so amazing
iv
ACKNOWLEDGEMENTS
Highest level of gratitude to:
Allah the Most Compassionate.
My Family.
My Parents.
My Supervisor Prof. Dr. Nik Hasnaa Nik Mahmood.
My Co-Supervisor Nelidya Md Yusof
Hj Musa Mustafa – Shell Refining Company, Port Dickson
Zackaria Abdullah – Shell Refining Company, Port Dickson
Zulkarnain Mohd Said – Shell Refining Company, Port Dickson
Dr. Mohd. Nizam Jemoin – Shell Refining Company, Port Dickson
Rossyu Hazlin Bt. Ab. Rahim – Shell Refining Company, Port Dickson
Ashari Ishak – Shell Refining Company, Port Dickson
Siti Elina Abdul Rahman – MISC Berhad (Validator)
Engineering Safety Officer – Sime Darby (Validator)
Everyone directly involved with this research project.
Everyone indirectly involved with this research project.
v
ABSTRACT
Occupational Safety and Health Management Systems should be constantly
improved to avoid unnecessary incidents that could cause injuries, death and
financial lost by self regulation as required by legislation. Even the leading
Occupational Safety and Health role model which is the oil and gas industry
experience minor and catastrophic incidents. On that note, the project will identify,
examine and improve the current benchmark practice in the oil and gas industry. The
literature reviews was defined, analyzed and synthesized into various themes into a
conceptual framework. This project adopts the qualitative Grounded Theory Method
of open, selective and theoretical coding whilst constant comparison inductive
deductive of Spradley’s Semantic Relationship Criteria method supported by
quantitative descriptive statistics which is suitable for configuring the case study
approach and uses methodological triangulation to analyze data from many sources.
The triangulation method aids to the development of the research design framework
which includes; (1) examining documentation, (2) interview, (3) questionnaire and;
(4) observation. The data analysis from the rich data produces an emerging theory of
THOUGHT PROCESS encompassing compliance rigidness, objectivity,
involvement, financial consideration and additional suggestions. The emerging
theory is integrated into the Occupational Safety and Health Management System
producing an improved management system. This new discovery has potential to
further evolve and mature for the benefit of all stakeholders and the body of
knowledge.
vi
ABSTRAK
Sistem Pengurusan Keselamatan dan Kesihatan Pekerjaan seharusnya
sentiasa diperbaiki untuk mengelakkan kejadian yang boleh mengakibatkan
kecederaan, kerugian harta dan nyawa melalui usaha sendiri seperti yang tertakluk
dalam undang-undang. Industri minyak dan gas yang merupakan pengamal hebat
sistem ini juga mengalami kemalangan yang kecil dan besar. Oleh itu, projek ini
akan mengenalpasti, mengkaji dan menambahbaik apa yang sedang diamalkan oleh
industry minyak dan gas. Kajian lepas dihalusi, dianalisis dan disintesis beberapa
tema kepada sebuah kerangka konsep. Projek ini menggunakan kaedah kualitatif
Grounded Theory iaitu mengekod secara buka, pilihan dan teori sambil perbandingan
berterusan induktif deduktif dari kaedah Spradley’s Semantic Relationship Criteria
yang disokong oleh statistic deskriptif kuantitatif yang sesuai untuk mengkonfigurasi
pendekatan kajian kes dan menggunakan triangulasi metodologi untuk analisa data
dari sumber pelbagai. Ini akan bantu pembentukkan bentuk rangka kajian yang
melibatkan; (1) pemeriksaan dokumentasi, (2) temuramah, (3) kaji selidik dan;
(4) pemerhatian. Analisa data menghasilkan teori THOUGHT PROCESS yang
merangkumi pematuhan teguh, objektif, keterlibatan, pertimbangan kewangan dan
saranan tambahan. Teori ini diintegrasi ke dalam Sistem Pengurusan Keselamatan
dan Kesihatan Pekerjaan menghasilkan sistem pengurusan yang lebih baik.
Penemuan baru ini mempunyai potensi untuk evolusi dan matang untuk kebaikan
semua pihak dan bidang ilmu yang berkaitan.
vii
TABLE OF CONTENTS
CHAPTER TITLE PAGE
DECLARATION ii
DEDICATION iii
ACKNOWLEDGEMENTS iv
ABSTRACT v
ABSTRAK vi
TABLE OF CONTENTS vii
LIST OF TABLES xi
LIST OF FIGURES xii
LIST OF ABBREVIATIONS xivxiv
LIST OF APPENDICES xv
1 INTRODUCTION 1
1.1 Introduction 1
1.2 Background of Problem 1
1.3 Problem Statement 3
1.4 Research Objectives 5
1.5 Research Questions 5
1.6 Scope 6
1.7 Significance of the Project 6
1.8 Definition of Terms 6
1.9 Summary 7
viii
2 LITERATURE REVIEW 8
2.1 Introduction 8
2.2 ‘Funnel’ Analysis 9
2.2.1 Management Theories 10
2.2.2 OSHMS 13 2.2.3 OSHMS Self Regulation 14 2.2.4 OSHMS Issues 16 2.2.5 OSHMS Issues in Oil and Gas Industries 18
2.3 Synthesis 20
2.4 Conceptual Framework 24
2.5 Summary 24
3 RESEARCH METHODOLOGY 25
3.1 Introduction 25
3.2 Research Design 25
3.2.1 Qualitative 27
3.2.1.1 Qualitative Case Study 28
3.2.1.2 Triangulation 29 3.2.2 Quantitative 30
3.3 Population and Sample 31
3.3.1 Sampling for Interview 31 3.3.2 Sampling for Questionnaire 31
3.4 Data Collection and Analysis 32
3.4.1 Examine OSHMS Documentation 33
3.4.2 Interview 36
3.4.3 Questionnaire 37
3.4.4 Observation 38
3.5 Data Analysis 38
3.5.1 Qualitative Analysis 38
3.5.2 Quantitative Analysis 40
3.6 Propose OSHMS Arrangement 40
3.7 Summary 40
ix
4 DATA COLLECTION AND ANALYSIS 41
4.1 Introduction 42
4.2 OSHMS 43
4.2.1 SRC HSEMS 43 4.2.2 Comparison to MS 1722:2011 45
4.3 Qualitative Data Analysis 46
4.3.1 Open Coding 47
4.3.1.1 Documentation 47 4.3.1.2 Interview 50 4.3.1.3 Questionnaire 50 4.3.1.4 Observation 51
4.3.2 Selective Coding 52
4.3.2.1 Compliance Rigidness 52 4.3.2.2 Objectivity 54 4.3.2.3 Involvement 55 4.3.2.4 Financial Implication 56
4.3.3 Theoretical Coding 57
4.4 Quantitative Data Analysis 59
4.4.1 Reliability 60
4.4.2 Descriptive Results 61
4.4.2.1 Compliance 62 4.4.2.2 VMO 63
4.4.2.3 Form 64
4.4.2.4 Policy 65 4.4.2.5 Arrangement 66 4.4.2.6 Implementation 67 4.4.2.7 Financial Implication 68 4.4.2.8 Financial Consideration 69
4.4.3 Overall Descriptive Results 70
4.5 Additional Findings 70
4.5.1 Other Improvement Suggestions from Data 71 4.5.2 SRC Positive Aspects in OSHMS 72
4.6 Summary 73
5 CONCLUSION AND RECOMMENDATION 74
5.1 Introduction 75
5.2 Integration of Findings 76
x
5.2.1 Improvised OSHMS 77 5.2.2 Approach to Implement Improvised OSHMS 78
5.3 Validation 83
5.4 Contribution 83
5.5 Conclusion 84
5.6 Limitations 84
5.7 Implication 85
5.8 Recommendation for Future Work 85
REFERENCES 86
Appendices A - O 91-120
xi
LIST OF TABLES
TABLE NO. TITLE PAGE
2.1 Tabularized Synthesis 20 ..
3.1 Research Type 27 ....
3.2 Case Study Configuration 29 ....
3.3 Triangulation Types 30 ....
3.4 Summarized Sampling Techniques 31
3.5 Examine OSHMS Documentation 34
3.6 Questionnaire Design 37 ....
3.7 Likert-Item Scale 37 ....
3.8 Relationship in Coding 39 ....
4.1 QSR NVivo 8 Functions Used in Coding Process 46 ....
4.2 Themes Identified During Documentation Open Coding 48 ....
4.3 Reliability Statistics 61 ....
4.4 Overall Descriptive Results 61
4.5 Quantitative Analysis Supporting Qualitative Findings 70
xii
LIST OF FIGURES
FIGURE NO. TITLE PAGE
1.1 Distribution of incidents from the WOAD ...................................... 4
2.1 “Funnel” analysis ............................................................................. 9
2.2 Maslow’s hierarchy of needs ......................................................... 10
2.3 Deming’s PDCA cycle .................................................................. 11
2.4 ILO OSHMS elements ................................................................... 11
2.5 OSHMS MS 1722 implementation framework ............................. 12
2.6 OSH strategic drivers for the national OSH master plan ............... 15
2.7 Stability versus flexibility in OSHMS ........................................... 17
2.8 Conceptual framework ................................................................... 23
3.1 Research design ............................................................................. 26
3.2 Triangulation for research .............................................................. 30
3.3 Interview plan ................................................................................ 36
3.4 Qualitative data analysis ................................................................ 39
3.2 Inductive and deductive coding ..................................................... 40
4.1 SRC HSSEMS Visualized Elements ............................................. 44
4.2 Comparison to MS 1722:2011 ....................................................... 45
4.3 Nodes Identified During Open Coding Process ............................. 50
4.4 SRC PD Safety Induction Coding in NVivo 8 .............................. 51
4.5 Generated Model for Selective Coding Skeleton .......................... 52
4.6 Cenerated Model for Compliance Rigidness Selective Coding .... 53
4.7 Generated Model for Objectivity Selective Coding ...................... 54
4.8 Generated Model for Involvement Selective Coding .................... 55
4.9 Generated Model for Financial Implication Selective Coding ...... 56
4.10 Generated Model for THOUGHT PROCESS Theoretical Coding 58
4.11 Pie Chart of Position/Department of Survey Respondents ............ 59
4.12 Pie Chart of Departments of Survey Respondents ........................ 60
4.13 Comply Bar Graf ........................................................................... 62
xiii
4.14 Vision Bar Graf .............................................................................. 63
4.15 Form Bar Graf ................................................................................ 64
4.16 Policy Bar Graf .............................................................................. 65
4.17 Arrangement Bar Graf ................................................................... 66
4.18 Implementation Bar Graf ............................................................... 67
4.19 Finance Bar Graf ............................................................................ 68
4.20 Consideration Bar Graf .................................................................. 69
4.21 Generated Model for Additional Improvement Suggestions ......... 71
4.22 Generated Model for Positive SRC Aspects .................................. 72
5.1 Integration of Findings in SRC HSSEMS ..................................... 75
5.2 Proposed Improvised 6 Step OSHMS ........................................... 76
5.3 HSSEQ Liaison Contact Person – Hj Musa Mustafa on the Left . 84
xiv
LIST OF ABBREVIATIONS
ALARP - As Low As Reasonably Practicable
BS - British Standard
CEO - Chief Executive Officer
CSDS - Chemical Safety Data Sheet
DOSH - Department of Occupational Safety and Health
EQA - Environmental Quality Act
ERP - Emergency Response Plan
FMA - Factory and Machinery Act
HAZOP - Hazard Operability
HIRARC - Hazard Identification, Risk Assessment and Risk Control
HR - Human Resource
HRA - Hazard Risk Assessement
HSSE & SP - Health, Safety, Security, Environment and Social Performance
HSSEMS - Health, Safety, Security and Environment Management System
HSSEQ - Health, Safety, Security, Environment and Quality
ILO - International Labor Organisation
JHA - Job Hazard Analysis
MBO - Management by Objective
MD - Managing Director
MS - Malaysian Standard
MSDS - Material Safety Data Sheet
OHD - Occupational Health Doctor
OHSAS 18001- Occupational Health and Advisory Services 18001
OHSAS - Occupational Health and Safety Advisory Service
OSH - Occupational Safety and Health
OSHA - Occupational Safety and Health Act
OSH-MP 15 - Occupational Safety and Health Master Plan - 2015
OSHMS - Occupational Safety and Health Management System
SHO - Safety and Health Officer
SRC - Shell Refining Company
VMO - Vison, Mission and Objective
WOAD - World Oil and Gas Database
xv
LIST OF APPENDICES
APPENDIX NO. TITLE PAGE
A Interview Questions 91
B Questionnaire Form 92
C Observation Checklist Recording Form 94
D QSR NVivo 8 Generated Project Summary Report 95
E NVivo Nodes Used in Open Coding 100
F Interview Transcript with SHO 101
G Interview Transcript with Head of HSSEMS 105
H Interview Transcript with HR Representative 108
I Interview Transcript with Occupational Health Nurse 111
J Interview Transcript with OHD 113
K Observation Notes for Safety Induction 116
L Observation Notes for HSSE Meeting 117
M Selective Coding in NVivo 8 118
N Validation E-mail from HSE Manager MISC Bhd. 119
O Validation E-mail from Safety Officer Sime Darby 120
CHAPTER 1
INTRODUCTION
1.1 Introduction
OSH has been recognized as a vital element in the working environment at
the global scale including Malaysia. The OSH Master Plan in Malaysia was created
to supplement the national OSH legislative framework and boost the OSH
performance of the country (Ministry of Human Resource, 2001). The national OSH
act states employers must practicably ensure the OSH of its workers (Occupational
Safety and Health Act, 1994). Even a Malaysian standard has been developed as a
choice to implement OSHMS in the workplace (Department of Occupational Safety
and Health, 2011). Locally, the oil and gas industry spearheads the self regulation of
OSH including OSHMS. But unsafe incidents at the international and national level
in the oil and gas industry still occur which proves there are still room for
improvement. Since OSHMS is a universally utilized system used by all, the oil and
gas will be the best platform to further enhance the self regulatory practice for the
benefit of all industries.
1.2 Background
A good implementation of OSH in industries will avoid the loss of lives and
money. There are many integral aspects of OSH such as safety engineering, OSHMS,
system safety, process safety and behavior-based safety. From the many aspects,
2
OSHMS is considered the foundation and backbone of OSH implementation and
directly affect other safety aspects. This integral aspect is applied in industries such
as oil and gas, nuclear power, aerospace, aeronautical, construction and
manufacturing. Consequently, the oil and gas industry being one of the most
dangerous and hazardous industries has become one of the leading industries in
implementing OSHMS.
The oil and gas industry consists of many important organizational roles from
the financial administration to the processing of the oil and gas itself. Among the
several significant components pertaining safety in the oil and gas industry involves:
1. Upstream (exploration, development and production).
2. Downstream (oil tankers and refineries).
3. Pipeline.
4. Marine.
5. Services and Supply
Downstream is considered one of the important components, considering it is
the turning point when extracted crude oil is processed into useable hydrocarbon
products. SRC Berhad of Shell Malaysia is a leading downstream company in
implementing the downstream component winning numerous awards in OSH at the
national and international level. Therefore, it is a great platform to conduct the
research in regards of OSHMS.
All the above components involved are not exempted from implementing a
self regulatory practice of OSHMS. Self regulation is defined here as a regulatory
process whereby an industry sets and enforces rules and standards relating to the
conduct of field in the industry (Gupta, 1986). In the context of Malaysia, it implies
that the primary responsibility for formulation and enforcement of regulatory
standards lies with the organization of the industry with guidance from DOSH. This
gives freedom to organizations to decide and enforce a workable OSHMS within its
capabilities and means.
3
The main objective of OSHMS and safety planning is to provide a holistic
fundamental foundation of the OSH self regulatory practices that will spearhead
OSH at the workplace. Having a good self regulatory practice in OSHMS safety
planning will be the key factor to ensure the success of OSH and fulfill the
requirements of the following:
1. National OSH Master Plan 2015.
2. Laws on OSH - FMA 1967, Petroleum Act 1984 and OSHA 1994.
3. Laws related to OSH - Employment Act 1955, EQA 1974, etc.
4. DOSH legislations - regulations, order and code of practice.
5. OSHMS guidelines - OHSAS, MS 1722, etc.
1.3 Problem Statement
OSHMS is a vital element in managing safety systems for the oil and gas
industry. A weak OSHMS may cause negative implications afterwards. Atherton
and Gill (2008) have noted several devastating international oil and gas industry
incidents such as Bleve LPG France 1966, Whiddy Ireland 1979, Bhopal India 1984,
PEMEX LPG Mexico 1984, BP Grangemouth USA 1987, BP Grangemouth
Scotland 1987, Shell Depot France 1987, Piper Alpha UK 1988, FCCU France 1992,
AVON Tosco USA 1997, ESSO plant Australia 1998, Tupras Refinery Turkey 1999,
PETROBRAS Brazil 2001, Motiva Delaware USA 2001 and BP Texas USA 2005.
Many of these incidents and major accidents have caused fatalities and big financial
lost due to factors involving OSHMS and safety planning in particular.
Christou and Konstantinidou (2012) from the European Commision has
produced a joint research report of world safety in oil and gas operations. The report
uses data from WOAD as being one of the most reliable and most complete
databases of failure, incidents and accidents in the oil and gas sector. From the
analysis, 83% of the hazardous events have caused either accidents or incidents of
hazardous situation as shown in Figure 1.1. One of the findings from the report
4
states clearly that failures of OSHMS are almost always the underlying cause of
major accidents which sometimes relate to design, failure to identify hazards, unsafe
operations or lack of adequate response procedures.
Figure 1.1: Distribution of Incidents from the WOAD 2012
A lot of case studies have been made on the operation of extracting crude oil
from offshore such as the Piper Alpha UK 1998 incident. But another component
that should not be taken lightly is the processing at oil refineries. Incidentally, many
of the oil and gas industry incidents mentioned by Atherton and Gill (2008)
happened at oil refineries. Besides the abovementioned, an incident happened at an
oil refinery at Shell Port Dickson in May 2011 where a leakage for unprocessed fuel
occurred during the plant’s maintenance (Reuters, 2011). Luckily, the news article
reports that immediate measures were taken and did not involve any injuries or
fatalities. The source of the leakage has been rectified, but the occurrence of such
incidents proves there is room to improve and avoid such incidents from happening
in the future through OSHMS and safety planning.
5
1.4 Research Objectives
To avoid broad connotation from the title of the research, the objectives of
this project will focus primarily on the following:
1. Examine the current practice of OSHMS safety planning in Shell Port
Dickson.
2. Compare the current practice with DOSH guidelines for OSHMS.
3. Identify possible room for improvements for OSHMS safety planning.
4. Propose a modified or enhanced OSHMS safety planning
method/model validated by experts.
1.5 Research Questions
Based on the research objectives, the following research questions will be the
backbone of the whole project:
1. What are the current practices in OSHMS safety planning Shell Port
Dickson?
2. What are the results of comparison from OSHMS guideline by
DOSH?
3. What are the rooms for improvement in the current practices?
4. How the current self regulatory practice in OSHMS safety planning
can be improved?
6
1.6 Scope
This research project will be focusing the aspect of continuous OSHMS
safety planning of an oil refinery situated at Port Dickson under Shell Malaysia. This
narrows down the research to OSHMS and safety planning and does not cover safety
design and safety process. The limitation and boundary will depend on how much
access to the required research data is given by Shell Port Dickson throughout the
project.
1.7 Significance of the Project
This research project will optimistically increase the efficiency of OSHMS
and result in lower accidents or incidents. It will benefit many parties including
Shell oil refinery of Port Dickson, other related industries and OSH at the national
level. This research project will also greatly benefit the field of OSH through the
following:
1. Enhance current approaches to self regulatory in OSH.
2. A practical alternative method/model for safety systems.
3. Valuable research outcome for added value to OSHMS.
4. Contribution to the OSH body of knowledge.
1.8 Definition of Terms
The definitions of terms for the title of the project are conceptually defined
for better comprehension of the research project:
7
Assessment – a justified judgment of data towards a specific or stated goal (Taras
2005).
Self Regulatory – OSH practices applied with own effort as stated in the OSH act; It
shall be the duty of every employer and every self-employed person to ensure, so far
as practicable, the safety, health and welfare at work of all his employees.
(Occupational Safety and Health Act, 1994).
Occupational Safety and Health Management System – A set of interrelated or
interacting elements used to establish occupational safety and health policies,
objectives and to achieve those objectives (Department of Standards Malaysia,
2005).
Safety Planning – Addresses activities including the assessment or arrangement for
the development and implementation of OSHMS.
1.9 Summary
OSHMS safety planning should be constantly improved to avoid unnecessary
incidents that could cause injuries, death and financial lost. This component is
justified through several rules, regulations and national policies. Therefore, the
research will identify, examine and improve the current practice through an
improvised method or model. For the purpose of this project, the research will be
done at a Shell oil refinery in Port Dickson. This project will greatly benefit the
OSH body of knowledge and many parties involving OSH. Though several
definitions of terms are explained to align the meaning of the research title to the
research project, the following chapters are also arranged in a sequential order to
easily understand the flow of the research project.
8
CHAPTER 2
LITERATURE REVIEW
2.1 Introduction
The literature review identifies relevant theories and relates to the concepts
used in the study. It covers all forms of literature materials ranging from past
research to books that have connection and in conjunction with this particular
research and field of knowledge. Furthermore, the review may identify deficiencies,
reveal inconsistencies and discern knowledge that should be created or improved
with respect to the latest development of the topic (Kee & Hoon, 2009).
Throughout the process, specific attention is given to self regulatory practices
in OSHMS for the oil and gas industry. Equally important is the research objective
providing the axis to align the critical analysis of the materials systematically
according by theme. The correlation of each thematic analysis will also result in
identifying the appropriate related research gaps. Consequently, the thematic
analysis is then synthesized to produce the conceptual framework which will be the
solid foundation and the center of gravity for the following chapters.
2.2 “Funnel” Analysis
The reviews of literature
approach to zoom in and filter onto the desired state conveying the research title and
objective. The flow of this chapter comprises of funneled subject area and
management theories actin
2.1, followed by synthesis resulting in a conceptual model.
Analysis
reviews of literatures are analyzed using the widely used “
approach to zoom in and filter onto the desired state conveying the research title and
objective. The flow of this chapter comprises of funneled subject area and
management theories acting as the top foundation for the funnel as shown in
, followed by synthesis resulting in a conceptual model.
Figure 2.1: “Funnel” analysis
MANAGEMENT THEORIES
OSH MANAGEMENT
SYSTEM (OSHMS)
OSHMS SELF
REGULATION
OSHMS
ISSUES
OSHMS
ISSUES IN
OIL& GAS
9
analyzed using the widely used “funnel”
approach to zoom in and filter onto the desired state conveying the research title and
objective. The flow of this chapter comprises of funneled subject area and
g as the top foundation for the funnel as shown in Figure
2.2.1 Management Theories
In theory, OSHMS is basically derived from management theories which
originate from the management and business management school of thought. This
predicament is similar to foundations of other management systems. Yates (2011)
revealed many theories which functions as the underpinning and basis of OSHMS,
starting with the importan
shown in Figure 2.2
justifies the realization of OSH in the workplace and OSHMS as a way to administer
and manage OSH.
Yates (2011) identifies other theories that are applied directly or indirectly
with OSHMS. Among the theories
Hezberg motivational theory, (3) Deming cycle, (4) management by objective, (
contigency theory, (6) chaos theory and; (7) management s
theory applied in OSHMS is Deming’s PDCA c
Figure 2.3. OSHMS follows the path of many other management systems such as
Management Theories
In theory, OSHMS is basically derived from management theories which
e from the management and business management school of thought. This
predicament is similar to foundations of other management systems. Yates (2011)
revealed many theories which functions as the underpinning and basis of OSHMS,
starting with the importance of safety and health in Maslow’s Hierarchy of Needs
Figure 2.2. Safety being the second most important needs of a human
justifies the realization of OSH in the workplace and OSHMS as a way to administer
Figure 2.2: Maslow’s hierarchy of needs
Yates (2011) identifies other theories that are applied directly or indirectly
with OSHMS. Among the theories explained are; (1) Mcgregor’s t
Hezberg motivational theory, (3) Deming cycle, (4) management by objective, (
contigency theory, (6) chaos theory and; (7) management styles. The most prominent
lied in OSHMS is Deming’s PDCA cycle as shown in
. OSHMS follows the path of many other management systems such as
10
In theory, OSHMS is basically derived from management theories which
e from the management and business management school of thought. This
predicament is similar to foundations of other management systems. Yates (2011)
revealed many theories which functions as the underpinning and basis of OSHMS,
ce of safety and health in Maslow’s Hierarchy of Needs
. Safety being the second most important needs of a human
justifies the realization of OSH in the workplace and OSHMS as a way to administer
Yates (2011) identifies other theories that are applied directly or indirectly
explained are; (1) Mcgregor’s theory X and Y, (2)
Hezberg motivational theory, (3) Deming cycle, (4) management by objective, (5)
tyles. The most prominent
ycle as shown in
. OSHMS follows the path of many other management systems such as
11
‘total quality management’ with this particular theory and gives great emphasis on
the concept of improving the current state to a better condition. The adaptation for
the PDCA cycle into OSHMS for ILO and MS 1722 can be seen in Figure 2.4 and
Figure 2.5.
Figure 2.3 : Deming’s PDCA cycle
Figure 2.4: ILO OSHMS elements
12
Figure 2.5 : OSHMS MS 1722 implementation framework
The Offshore Petroleum Industry Training Organisation aka OPITO Oil and
Gas Academy of UK curriculum similarly teaches OSHMS with the abovementioned
theories in Henri Fayol’s Theory (OPITO Oil and Gas Academy, 2013). However,
there is one conflicting theory in the syllabus called ‘paternalistic management’.
This type of management theory underlines management by having the best interest
towards employees without consulting the employees. This may result in
management not having precise depiction or feedback from employees and might
cause inaccurate assumptions by top management.
Since OSHMS is new and still have room to develop and mature, there are
many other management theories that have big potential to be tapped and applied in
OSHMS. Many of these theories are not given consideration possibly because of
unsuitability or overlooked upon. For example, Simon (1960) introduced ‘decision
theory of management’ by looking at management as a decision making open-ended
subjective thought process. Another example, Hale (1997) presented a concept
through a problem solving cycle in modeling safety management systems and
13
recommends future work in this matter. Unfortunately, there is scarce literature in
enhancing OSHMS through other theories in the OSH body of knowledge which has
high potential to be exploited and integrated.
2.2.2 OSHMS
From the management theories postulated previously, many OSHMS
strategies and standards has been developed from the past couple of decades.
Podgorski (2010) and Robson (2006) classifies 4 levels of OSH management
strategies; level 1 as being passive, level 2 as reactive, level 3 as proactive and level
4 as proactive through continuous improvement originating from Deming’s PDCA
cycle. Furthermore, the level 4 strategy have been realized into many standards such
as BS 8800, OHSAS 18001, ILO-OSH 2001 and MS 1722. In addition, ‘behavior
based safety management’ has also been integrated into current OSHMS
(Podgorski, 2010). Currently, many industries have already adopted and integrated
these strategies, models and standards into their organization.
Redinger & Levine (1998) propose a set of assessment criteria to be used as
OSHMS auditing instruments. They further highlight that auditing involves
measurement towards standards and compliance to items in the form of checklists.
This has been applied through ‘guidelines in OSHMS’ produced by DOSH by setting
out a set of guidelines in implementing OSHMS that includes examples of forms and
checklists to be applied in OSHMS. These assessment instruments are rigidly
structured in the form of checklists and forms and are considered best practices in the
industries that will greatly determine the attainment of the desired OSHMS standard
certification. But, the drawback with these assessment instruments is that there is no
room for consideration towards unforeseen factors or in the event of unexpected
occurrence that is not included in the OSHMS forms and checklists. This is in
contrast with the required thought process in ‘decision theory management’.
Furthermore, an OSHMS standard has to be generalized for compatibility with any
industries.
14
Grote (2011) supports OSHMS generalization that requires universal
compatibility and high configuration according to the nature of the industry itself. In
addition to being generalized, the necessity for OSHMS to be taken into account
from the aspect of financial cost is also imperative. Pomfret (1978) quoted Drucker
(1954) regarding economical factors as the main drive towards successful
management. OSHMS models and standards do not consider financial cost or
economic factors that are interrelated with the finance of the organization.
Rationally, disregarding financial implication in OSHMS will cause trivial or
marginal focus for top management in the implementation of OSHMS. This
contradicts from Frick (2011) on OSHSMS obligation as a tripartite involvement
involving the government, employers and employees.
2.2.3 OSHMS Self Regulation
A tripartite involvement for OSHMS initiates from the government setting
the regulation for OSH and OSHMS implementation. Frick (2011) and Robson
(2006) clarifies OSHMS as being either mandatory or voluntary. This has already
been applied in Malaysia by the government through specific OSH regulations,
OSHA and empowerment of implementing OSH through self regulation. Grote
(2011) points out that the majority of industries often give more emphasis on external
legal regulations when compared to self regulation. When in fact, a mindset of self
regulation should spearhead OSHMS while at the same time comply with external
regulations.
Gupta and Lad (1986) acknowledge the fact that governments should provide
guidelines to enforce self regulation that will produce the formulation of the
organization’s OSHMS. The formulation can be put together to adhere any OSHMS
standards for certification. Together, it is also ideal for government representatives
to validate and endorse the formulation and arrangement of OSHMS. In Malaysia,
involvement of government is attained from DOSH from the Ministry of Human
Resource.
15
Besides DOSH, the essence of OSHMS self regulation is constituted by the
law through a section in OSHA which states: It shall be the duty of every employer
and every self-employed person to ensure, so far as practicable, the safety, health
and welfare at work of all employees (Occupational Safety and Health Act, 1994).
This particular mention in the OSHA is aligned with the National OSH Master Plan
vision for self regulation through enforcement as shown in Figure 2.6.
. Figure 2.6: OSH strategic drivers for the national OSH master plan
Unfortunately, many industries perceive self regulation in OSH and OSHMS
as only an industry standard and liability rather than an asset due to legal compliance.
According to Bennet (2002), this has resulted in ‘compliance mentality’ and
detrimental to continual improvement since the improvement stops at compliance.
Industries tend to lose focus on continual improvement caused by complying with
the chosen OSHMS standard. This defeats the purpose of the originating PDCA
cycle in the first place. A possibility to overcome this dilemma is by integrating the
16
concept of focusing in a well articulated thought process in the OSHMS that takes
consideration of legal regulations as the guideline and boundary.
2.2.4 OSHMS Issues
The loss of focus and ‘mental compliance’ has resulted in many OSHMS
issues discussed by scholars in the field. Fernandez-Muniz (2006) addresses an issue
in safety management that links to organizational safety performance indicators
which is usually measured by number of accidents, injury and illnesses. These
numbers are collected by reports and may be inaccurate due to unreported cases.
Robson (2006) and Redinger (2002) agrees that OSHMS effectiveness judged from
illness, injury and fatality rates may trigger suppression of reports and cause
inaccurate measurements. Frick (2011) further claims that accident reports are often
suppressed to maintain the image of OSHMS excellence adhering to the OSHMS
standards certification.
The next issue is the rigidness outcome of OSHMS which contradicts with
the nature of how OSHMS should be implemented. Grote (2011) states that OSHMS
need for stability outweighs flexibility which causes rigid standardization as shown
in Figure 2.7. This may cause overlooking circumstances that are not in the self
regulated OSHMS standard. Logically, there is a need for a balanced stability and
flexibility in the arrangement of OSHMS. Makin and Winder (2007) reflected the
ideal organization to implement OSHMS is a “thinking organization” with a more
flexible feedback control and holistic involvement from tripartite parties.
17
Figure 2.7: Stability versus flexibility in OSHMS
Involvement from employees as part of the tripartite cooperation is another
issue in OSHMS. Hasle (2011) concluded that workers lose influence in the process
of the arrangement of OSHMS. Frick (2011) points out that this is a result of a top-
down approach in implementing OSHMS. This issue is confirmed by Saurin and
Cambaria (2005) empirical studies on the need of a holistic participatory
involvement, especially by the employees. Due to this, it is confirmed when
Podgorski (2010) mentions the possibility of less employee involvement due to
bureaucratic implementation as one of the disadvantages of the current application
OSHMS standards.
Other issues listed by Podgorski (2010) are OSHMS losing focus caused by
integration with quality and environmental management systems, neglecting the
financial implication in the arrangement of OSHMS and questioning the
effectiveness of OSHMS. Even Frick (2011) questions the effectiveness by
revealing several examples in the industries where major accidents still occur even
when OSHMS standards are complied. Both Podgorski (2010) and Frick (2011)
justifies that there is much room and need to further develop and enhance the current
OSHMS to a better level. Hale (2009) reaffirms by confirming the sparse literature
on the effectiveness of OSHMS and intervention options by organizations including
the oil and gas industries to improve on.
18
2.2.5 OSHMS Issues in Oil and Gas Industries
The review of literatures for OSHMS in oil and gas continues by elaborating
and emphasizing OSHMS issues from the perspective of the oil and gas industries.
Atherton and Gil (2008) collected case studies of incidents in the oil and gas
industries and conclude that accidents are always directly or indirectly contributed by
OSHMS factors. Mearns and Flin (1995) refer to the supervisor as playing a key role
in translating OSH policy into a safe, effective and productive behavior at the
worksite and evaluating the means which is critical for OSHMS. Furthermore,
Mearns, Whitaker and Flin (2003) relates to the actual practices, roles and functions
associated with OSHMS that has been overtaken by a complacent routine ‘paper
system’ which impairs the dynamic nature of OSHMS. Improvements in the
arrangement of OSHMS are needed to depict the actual practices, roles and functions
associated to OSHMS. Besides the significance of roles and functions of
appointments, operational aspects in OSHMS could also provide safety indicators for
preventing offshore oil and gas deepwater blowouts (Skogdalen, Utene & Vinnem,
2011).
Within the operational aspects of OSHMS are the hazard identification tools
such as HAZOP, JHA and HIRARC. Avila, Pessoa and Andrade (2013) states that
HAZOP only identifies common human error slips neglecting mistakes resulted from
making wrong decisions and recommends different strategies involving decision
making. Rizwan and Al-Marri (2012) observes JHA in OSHMS are viewed by
employees in the oil and gas industry as a form that is required to be filled rather than
a useful tool in the OSHMS. Another questionable related issue is the status of
prioritization for OSHMS regarding safety measures as the last consideration in
operational aspects of the industry and OSH related matters. Khan and Amyotee
(2002) comments that in the typical approach, safety measures are considered as a
last add-on control measure. Even a paper presented by Reyes and Watt (2002) on
suggesting their ‘systemic safety management system’ sequenced OSH policy as the
last consideration to an effective OSHMS. Consequently, these issues created a
cascading effect similar to Heinrich’s ‘domino theory’ as stated in new
19
methodologies for assessment (Srivastava & Gupta, 2010). The issues involved in
the cascading effect may also include the level of involvement from employees.
Vinnem (2010) recommended the main thrust for offshore emergency
preparedness in view of rare accidents is by evaluation involvement from multiple
sources of input. This can be achieved by a holistic involvement in the arrangement
of OSHMS. Hovden et al. (2007) related findings on OSH representative influence
in OSH matters are caused by limited understanding of employers towards OSH, late
involvement in decision making and insufficient influence in the arrangement of
OSHMS. Rundmo, Hestad and Ulleberg (1998) also discovers job stress is due to
less opportunity to influence decisions and rarely consulted before the decision
making process. Antonsen, Skarholt and Ringstad (2011) concludes that the negative
outcome of less employee participation in OSHMS results in disempowerment and
increased bureaucracy.
Antonsen, Skarholt and Ringstad (2011) also mention other OSHMS issues in
the oil and gas industry in their case study by criticizing that the OSHMS
arrangement is not based on any economic rationality that can hinder the
implementation when not endorsed by top management due to minimal involvement
from the financial department. Whereby another issue by Watson (1993) claims
numerous OSHMS being utilized for safety improvements have varying degrees of
success. Some being successful and many are unsuccessful. Albeit all the issues for
OSHMS in the oil and gas industry, there are success stories for the ability to be
creative outside from the OSHMS ‘paper system’ and ‘compliance mentality’ under
extreme pressures in a crisis situation. The summary of the story is as followed:
A crew was trapped in fire. The foreman named Wagner ordered his men to lie down
in ashes which are inflammable material. The crew that followed his orders survived.
Those that did not suffered injury or death. This action by the foreman was not
outlined in any SOP, routine, training and OSHMS (Antonsen, Skarholt & Ringstad,
2011).
20
2.3 Synthesis
According to the Oxford Dictionary, synthesis is a combination of elements
to form a connected whole. This definition confirms the higher level of synthesis in
contrast of analysis which is basically making sense out of the complex or into
something understandable. Thus the synthesis is performed towards the findings of
the analytical assessments from the “funneled” literature review.
The previous analysis uncovers a certain recurring correlation among the
literatures that can be categorized into different unique themes and requires further
synthesis. In order to achieve this, synthesis is achieved through a series of
deduction from the theories, identified themes and analytical assessments to
produced synthesized results. The outcome is shown in Table 2.1. These results
become the ultimate ingredient to develop the conceptual framework.
Table 2.1: Tabularized Synthesis
THEME SUMMARIZED ANALYTICAL
ASSESSMENTS
RESULT
Theory OSHMS theories originate from
business management theories. (1) Main
theory directly related to OSHMS is the
Deming PDCA Cycle. (2) Majority of
other theories are supportive in nature to
OSHMS or only related to leadership
aspects of management.(3) Strong
potential to fully exploit Decision
Theory (Simon, 1960) and
Management by Objectives (Drucker,
1954).
Research takes high
consideration towards
Decision Theory and
Management by
Objectives.
21
Table 2.1: Continued Self
Regulatory
Confirms the importance of applying
self regulatory with certain guidelines
and compliance to government OSH
regulation.
Already applied in
Malaysia (Occupational
Safety and Health Act,
1994).
Focus (1) Considerations towards OSH are
usually last. (2) “compliance mentality”
detriment the element of continual
improvement in PDCA.
‘Management by
objective’ can realign the
loss of focus.
Rigidness Overwhelmingly implied in the
literatures by: (1) Improving and
upgrading assessments, audits hazard
identification tools and the OSHMS
itself. This does not promote
consideration for elements outside of the
tools and processes. (2) OSHMS focus
on documentation resulted a ‘paper
system’ and ‘mental compliance’
neglecting the spirit and heart of OSH
(3) Suppression of incident report to
achieve good track record. (4) Success
stories for thinking out of the box.
‘Decision theory’ as an
open-ended subjective
thought process in
management can
overcome the rigidness
application for OSHMS.
Involvement (1) Tripartite involvement conveyed in
regulation. (2) High bureaucracy. (3)
OSHMS applied top-down. (4)
Insufficient influence and late
involvement from employees.
Requires a “holistic
involvement” from all
relevant parties for all
levels and aspect of
OSHMS.
22
Table 2.1: Continued
Cost Economical results are the main drive
for top management but OSHMS is not
based on economic rationality.
Need to integrate
“financial implications”
to OSHMS.
Integration Integration of OSHMS with other
management systems such as quality
and environment.
Already applied in
majority of industries in
Malaysia.
Generalization Supportive for generalization of
OSHMS to suit all industries.
Already realized though
OSHMS guidelines by
DOSH. Integration of
‘decision theory’ will
achieve greater
configurability in
OSHMS.
Other Issues Recurring emphasis on importance to
improve current OSHMS and sparse
literature regarding the issue.
Justifies this research.
Questionnable ‘Paternalistic theory’ regarding
management without consultation from
employees but for the interest of
employees at heart.
Will not take this into
consideration of the
research due to conflict
with the other literatures
and “holistic
involvement” requiring
involvement of
employees.
2.4 Conceptual Framework
A conceptual framework, either graphically or in narrative form justifies the
relationship between several interrelated concepts to be used in the research (Kee
Hoon, 2009). From the synthesis, the main elements assimilated into the conceptual
framework are ‘decision
involvement” and “f inancial
illustrated in Figure 2.
thought process to overcome
‘Management by o
objectivity including a
involvement while giving consideration to th
consideration.
Conceptual Framework
A conceptual framework, either graphically or in narrative form justifies the
relationship between several interrelated concepts to be used in the research (Kee
Hoon, 2009). From the synthesis, the main elements assimilated into the conceptual
ecision theory’, management by objective
“f inancial implications”. The finalized conceptual framework is
illustrated in Figure 2.8. ‘Thought Process acts as the underlying philosophy in the
to overcome compliance rigidness for the OSHMS arrangement
objective’ is in the OSHMS arrangement itself
including a well articulated “holistic participation
while giving consideration to the “financial cost”
Figure 2.8 : Conceptual framework
23
A conceptual framework, either graphically or in narrative form justifies the
relationship between several interrelated concepts to be used in the research (Kee &
Hoon, 2009). From the synthesis, the main elements assimilated into the conceptual
bjective theory’, “holistic
. The finalized conceptual framework is
as the underlying philosophy in the
for the OSHMS arrangement and
is in the OSHMS arrangement itself to ensure
holistic participation” to ensure
to ensure financial
24
2.5 Summary
Elements of the literature review have been defined accordingly. The
literatures collected analyzed by the “funnel” approach of the subject matter starting
from management theories to OSHMS issues in oil and gas. Analyses from the
literatures are then synthesized into various themes to find recurring correlation.
Relevant themes that facilitate in achieving the research objectives are then
visualized into a conceptual framework that becomes the core fundamental and act as
the launching pad for Chapter 3.
25
CHAPTER 3
RESEARCH METHODOLOGY
3.1 Introduction
This chapter describes the research methodology used to ensure the validity
and trustworthiness of the findings. When embarking on the research methodology,
it is crucial to inquire the research method to be adopted. The three inquiry method
consists of ‘positivist method’, ‘interpretative method’ and ‘critical method’.
Piaw (2012) points out that researcher who want to improve the social conditions of
mankind usually use the ‘critical method’ which involves the use of multiple sources
as the basis of their comparative studies and is generally regarded as qualitative
research and can be supported by quantitative elements. This research’s inquiry
method is critical method because of the above reason and research questions from
chapter 1.
3.2 Research Design
The result of a research is determined by the research design and method
which in turn are determined by the aim of the research. No one research design can
be used for all research, but a research can be conducted using several research
designs. Research designs are categorized as qualitative or quantitative and
experimental or non-experimental. The research design for this research is mixed
method qualitatative-quantitative and non-experimental as shown in Figure 3.1.
Figure 3.1: Research design
26
27
3.2.1. Qualitative
Qualitative research is employed where data cannot be explained by
quantitative and requires in depth analysis as shown in Table 3.1. Since the
fundamental core of this study mainly involves analytical comparison of multiple
sources, then it is established that the research is mainly qualitative research. This
establishment fits in congruence with the foundation of OSHMS theory in
management or social science. Although the research is qualitative in nature, it can
still be supported by elements of quantitative where the amount of data is sufficient
to further strengthen its validity. The tool that is be used in the qualitative analysis is
the software QSR NVivo 8.
Table 3.1: Research Type
Objective Question Type of Data
Examine the current
practice in OSHMS
safety planning in Shell
Port Dickson.
What are the current
practices in OSHMS safety
planning Shell Port
Dickson?
Qualitative
Compare the current
practice with DOSH
guidelines for OSHMS.
What are the results of
comparison from the
DOSH OSHMS guideline?
Qualitative
Identify possible room
for improvements for the
OSHMS safety planning.
What are the rooms for
improvement in the current
practices?
Qualitative that can
be supported with
quantitative data or
stand on its own.
Propose a modified or
enhanced OSHMS safety
planning method/model
validated by qualified
person in the field.
How the current self
regulatory practice in
OSHMS safety planning
can be improved?
Qualitative
28
Piaw (2012) further describes qualitative research as:
1. Research does not have a control and treatment group, thus no pre-test
or post-test.
2. Conducted when the treatment cannot be implemented..
3. To study the relationship between independent and dependent variables
without manipulating the variables.
4. Therefore qualitative is a non-experimental research.
3.2.1.1 Qualitative Case Study
There are many non-experimental research to choose from comprising of
survey research, field research, case study, action research and historical research. It
is important for this research to be configurable in nature and highly flexible when
required to be mixed with any other research methodologies to strengthen the
validity. Case study is chosen for the reason that it suits the research objectives and
adaptable to diverse sources of rich in-depth data. According to Glaser and Strauss
(1967), the discovery and research of something which is grounded in rich data is
called Grounded Theory Method or Study. Urquhart (2013) continues by explaining
that a qualitative case study by critical method can use the Grounded Theory Method
which finds gaps and themes using the literature review or Grounded Theory Study
where the literature review is done after the data analysis. This research will use the
Grounded Theory Method in the coding process after the literature review and
collection of data. The configuration of the case study is in Table 3.2. Suffice to
say, case study requires great emphasis on the process of gathering information from
diverse sources from different perspectives known as triangulation.
29
Table 3.2 : Case Study Configuration
CASE STUDY CATEGORY SUITABILITY
Intrinsic: Understand a particular case in-depth Partly
Instrumental: Collect rich data related to a theory Partly
Collective: Combination of Intrinsic and Instrumental to form a
theory on a larger scale
Yes
CASE STUDY FUNCTION SUITABILITY
Exploratory: Pioneer research or pilot study to determine if
further study is required
No – time
constraint
Explanatory: Explain a phenomenon or test validity of a theory No
Descriptive: Theory used to guide researcher on study Yes
Descriptive: Understand by describing Yes
Comparison: Understand by comparing Yes
Correlation: Understand the cause and effect No
Action: Understand changes under special action No
Field: Observe in natural setting Yes
Developmental: Understand over a period of time No
Historical: Understand past to predict future No
3.2.1.2 Triangulation
When collecting qualitative data using the triangulation technique, a
phenomenon is viewed from different perspectives, with each perspective detected
by using a different methods (Kee & Hoon, 2009). This has been widely agreed
upon in other fields of knowledge such as ‘quality management’ by quality guru
Dr. Howard Gitlow and coined as a different terminology called paradigm
(Covey, 2004). Further on, Denzin (1978) identified 4 types of triangulation as
shown in Table 3.3. The type of triangulation used in this research is methodological
triangulation by reason of suitability with the research objectives and questions. The
triangulation of the research is shown in Figure 3.3.
30
Table 3.3 : Triangulation Types
TYPE SUITABILITY
Data Triangulation Involves time, space and individuals.
Investigator Triangulation Involves multiple researchers.
Theory Triangulation Involves multiple theories.
Methodological
Triangulation
Involves multiple methods to gather data: interviews,
observations, questionnaires and documents
Figure 3.3: Triangulation for research
Assessment of Shell PD
OSHMS
Examine Documents
Interview
Observation
Survey Questionnaire
31
3.2.2 Quantitative
Quantitative is associated with numerical data which is stated precisely
(Piaw, 2012). In qualitative research, when the research sample is large and the data
is homogenous, it can be quantified using descriptive statistics. Data is collected and
basic statistics such as frequency, percentage, mean standard deviation and
description score are reported. In this research, descriptive statistics are used for the
research survey samples in the overall qualitative study further strengthening the
validity of the qualitative study. The tool that will be used in the quantitative analysis
is the software IBM Statistics 21.
3.3 Population and Sample
In the context of this research project, the population is the total of all the
individuals working in the oil refinery at Shell Port Dickson. Due to limitation from
Shell to disclose particulars of their employees, appropriate samples are used to
represent the homogenous population for the interview and questionnaires. The
sampling procedure is shown in Table 3.4 and further elaborated.
Table 3.4: Summarized Sampling Technique
RESEARCH
ACTIVITY/INSTRUMENT
PROCEDURE
Interview Non-Probability Sampling : purposive Sampling and;
continue with snowball sampling if required.
Questionnaire 1. Identify population size.
2. Determine sample size by using Krejcie and Morgan.
3. Non -Probability Sampling : convenience Sampling.
32
3.3.1 Sampling for Interview
Piaw (2012) elaborates that interview samples are based on non-probability
sampling procedures. Among the seven procedures, this research uses purposive
sampling and snowball sampling. Purposive sampling meaning that the subjects are
chosen as respondents based on certain characteristics. Snowball sampling is when
after an interview is completed, the subject is asked to recommend another possible
subject with suitable characteristics defined by the researcher if required.
The purposive sampling involved subjects chosen as repondents because they
have certain characteristics that suits the requirement of this research. Snowball
sampling for similar characteristic was conducted when the chosen subject is not
available or not allowed to be interviewed by any reason. The purposive samples
conducted in no particular order are:
1. Head Operational HSE.
2. Head of HSSEMS.
3. OHD.
4. Occupational Health Nurse.
5. HR representative.
3.3.2 Sampling for Questionnaire
The number of samples used in qualitative research is usually small
(Piaw, 2000). A small sample is sufficient due to the homogenous characteristisc of
the population regarding direct or indirect involvement with OSHMS. Piaw (2012)
further explains that expenditure of time, cost and number of researchers should also
be considered in determining sample sizes. The procedure used to determine the
sample size for the distribution of questionnaires are; (1) Identify the Population
Size. N = population size and; (2) Determine sample size using Krejcie and Morgan
sample size determination table. In SRC PD, the estimated population size is 250.
Therefore, the sample size should be 256. But due to constraints by SRC PD, onl a
total of 25 samples responded to the questionnaires.
33
3.4 Data Collection and Analysis
The data collection and analysis comprises of; (1) examine OSHMS
documentation; (2) interview; (3) questionnaire and; (4) observation. Each of these
activities use different instruments and seperate initial analysis before combining into
a final domain analysis. Each activity is explained in the following pages.
3.4.1 Examine OSHMS Documentation
This process involves: (1) acquiring OSHMS and related documentations
from Shell Port Dickson; (2) study the documentation, and; (3) comparison with
OSHMS standard. The relevant OSHMS documentations were acquired and studied
will be conducted in several steps for greater efficiency at a manageable level as
shown in Table 3.5. Once the documentation is acquired and studied, a comparison
is performed towards relevant external OSHMS standards and at the same time
considering the elements of ‘self regulation’ that they practice. The related
documentation for comparison includes: (1) OSHMS MS 1722 and; (2) Guidelines
for OSHMS MS 1722. Throughout the data collection phase, a total of 67
documents were acquired for the analaysis.
The process of examining OSHMS documentation itself answers the first two
research questions research objectives:
What are the current practices in OSHMS safety planning Shell Port Dickson?
and
What are the results of comparison from the DOSH OSHMS guideline?
34
Table 3.5: Examine OSHMS Documentation
STEPS OSHMS & RELATED DOCUMENTS
SELECTIVE CODING THEMES TO CONSIDER IF APPLICABLE
Com
plia
nce
Rig
idne
ss
Obj
ectiv
ity
Fin
anci
al
Cos
t
Invo
lvem
ent
Step 1 Policy
& Organisation
Company policy. OSH policy. Company organisation structure.
Roles and responsibilities of each department / section.
HSSEQ department organisation structure, appointments, roles and responsibilities.
OSH committee organisation structure.
OSHMS standards certification main documents.
OSH related minutes of meeting.
Step 2 Manual,
Procedures & Plans
Initial Review Initial documentation for OSHMS arrangement.
Periodic OSHMS arrangement
OSH manual. OSH related procedures. OSHA related legal register.
OSH training procedures and records.
Permit to work procedures. OSH related plans. OSH related
35
Table 3.5: Continued
STEPS OSHMS & RELATED
DOCUMENTS
THEMES TO CONSIDER IF
APPLICABLE
Com
plia
nce
Rig
idne
ss
Obj
ectiv
ity
Fin
anci
al C
ost
Invo
lvem
ent
Step 3
Audits,
Reviews,
Records &
Forms
HIRARC forms or similar
tools (JHA,JSA, etc.)
Incident reports.
Audit reports and reviews
Incident statistical report.
Worker’s compensation
claims procedures.
Work environment
monitoring.
Inspection, calibration and
equipment maintenance
records.
OSH performance data.
Incident investigation
reports.
Exposure assessment.
Medical surveillance
documents.
ERP drill report.
Toolbox meeting record.
Step 4
Other
related
documents
Other OSH and OSHMS
related documentations.
3.4.2 Interview
The interview method is one of the methods of collecting data in this
research. Based on the research objective and conceptual framework revolving
themes, the questions in the interview
face-to-face individually.
the needs of the research. According to Piaw (2013), the appropriate number of items
for an individual interview is
3.3 and interview questions
reliability, all interview
The interview
method. The constant comparative method involves breaking down the data into
discrete ‘incidents’ (Glaser
continually comparing specific incidents in the data, the coding process refines these
categories, identifies their properties, explores their relationships to one another and
integrates them into the desired result.
Interview
The interview method is one of the methods of collecting data in this
research. Based on the research objective and conceptual framework revolving
themes, the questions in the interview was in semi-structured form
face individually. In addition, questions were added or dropped according to
the needs of the research. According to Piaw (2013), the appropriate number of items
for an individual interview is 8-15 questions. The interview plan is shown in
and interview questions based on the interview plan in Appendix A
interviews were recorded with an audio recorder.
Figure 3.3 : Interview plan
The interview was transcribed to be analysed using the constant comparative
The constant comparative method involves breaking down the data into
discrete ‘incidents’ (Glaser & Strauss, 1967) and coding them to categories. By
continually comparing specific incidents in the data, the coding process refines these
ies their properties, explores their relationships to one another and
integrates them into the desired result.
36
The interview method is one of the methods of collecting data in this
research. Based on the research objective and conceptual framework revolving
structured form and conducted
added or dropped according to
the needs of the research. According to Piaw (2013), the appropriate number of items
15 questions. The interview plan is shown in Figure
Appendix A. For
to be analysed using the constant comparative
The constant comparative method involves breaking down the data into
Strauss, 1967) and coding them to categories. By
continually comparing specific incidents in the data, the coding process refines these
ies their properties, explores their relationships to one another and
37
3.4.3 Questionnaire
The questionnaire was designed by the researcher in consideration of the
main important themes synthesized from Chapter 2. Types of questions were based
on the information of the underlying theme as shown in Table 3.6 and the type of
questions was Likert-Type. The questionnaire was then constructed as in
Appendix B. Unfortunately, due to the time limitation of the project, a pilot test for
the questionnaire was not done.
Table 3.6 : Questionnaire Design
UNDERLYING THEME TYPE OF QUESTIONS
Focus in OSHMS with ‘mental compliance’ or ‘thought process’.
Likert-Type Measure level of flexibility or rigidness of OSHMS arrangement. Financial consideration in OSHMS. Level of involvement for employees towards OSHMS arrangement.
Data from Likert-Type questions was converted using descriptive statistics to
calculate the mean score and interpreted accordingly with the underlying theme. The
Likert-Type question was scaled from one to five representing the intent of the
respondent as shown in Table 3.7.
Table 3.7: Likert-Item Scale
Likert- Scale Interpretation
5 Strongly Agree
4 Agree
3 Somewhat Agree
2 Disagree
1 Strongly Disagree
38
3.4.4 Observation
The two types of observation methods are systematic observation and
participant observation (Piaw, 2012). The method used in this research is participant
observation where the observer as a participant and his status as the researcher is
known to the participants. The observation instrument is a structured observation
form as in Appendix C. Sampling for observation was based on activities or events
that are related to the research. Therefore, quota sampling was used to determine the
events to observe. Two observations were conducted in this research; (1) Safety
induction for 1 day from 0900H to 1700H and; HSSE meeting for the duration of 2
hours. Data were recorded using digital camera and audio recorder then filled up the
observation forms which then was analyzed qualitatively.
3.5 Data Analysis
As mentioned, the data analysis was conducted qualitatively and
quantitatively based on the source of the data. Qualitative analysis was utilized for;
(1) Documentation; (2) Interview and; (3) Observation and quantitative analysis
utilized questionnaire type of data.
3.5.1 Qualitative Analysis
The qualitative data analysis implemented Grounded Theory Method coding
and Spradley’s Semantic Relationship Criteria. Various data gathered from the
previous processes are then constant comparatively coded as recommended by
Glaser (1967) as shown in Figure 3.4 via:
1. Open Coding – Attaching codes identified categories.
2. Selective Coding – Clustering categories into themes.
3. Theoretical Coding – Semantic Relationship of themes and categories
into one emergent framework/theory/model.
Spradley (1980) defines
data that symbolically contains all the previous levels of categorizat
relationship in the theoretical coding is
criteria’.
From ‘Spradley’s
coding are linked by relation
Nvivo. The theoretical coding
in Figure 3.5. For reliability, the coding process
rationally by referring, comparing and
theories. From the results of the
be answered which is:
What are the rooms for improvement in the current practice?
Data Open Coding
Documentation Sub Theme
Data Questionnaire
Data Observation
Sub Theme
Data Interview
Spradley (1980) defines semantic relation as a categorization summary of
data that symbolically contains all the previous levels of categorizat
relationship in the theoretical coding is based on ‘Spradley’s
Figure 3.4 : Qualitative data analysis
Spradley’s semantic relation criteria’, the results
linked by relation as shown in Table 3.8 or a generated model by QSR
theoretical coding was coded by ‘inductive’ and or ‘deductive
. For reliability, the coding process was based on social
rationally by referring, comparing and relating with past literature and related
theories. From the results of the theoretical coding, the third research question will
be answered which is:
What are the rooms for improvement in the current practice?
Table 3.8 : Relationship in Coding
Open Coding
Relationship Selective Coding
Relationship
Sub Theme
1
Associated Theme 1 Is a reason for doing
Is a kind of Is a place for doing
Sub Theme
2
Is a place in Is used for
Is a part of Is a way to do
Is a result of Theme 2
Is a step inIs a cause of Is a stage in
Is an attribute of
Is a characteristic of
39
as a categorization summary of
data that symbolically contains all the previous levels of categorization. The
Spradley’s semantic relation
s of the theoretical
or a generated model by QSR
deductive’ as shown
based on social-scientific proof
relating with past literature and related
, the third research question will
What are the rooms for improvement in the current practice?
Relationship Theoretical Coding
Is a reason for doing
Is a place for doing
Is used for
Is a way to do
Is a step in Is a stage in
Is a characteristic of
40
Figure 3.5: Inductive and deductive coding
3.5.2 Quantitative Analysis
The quantitative analysis was conducted by applying descriptive statistics to
the result of the likert-type questionnaires. By combining the questionnaire results of
all the respondents, the mean score, percentage and frequency was calculated and
translated in comparison with the qualitative analysis. This is how the quantitative
analysis supports the qualitative findings.
3.6 Propose OSHMS Arrangement
A modified or enhanced OSHMS safety planning method/model validated by
qualified expert is then proposed from the result of the data synthesis which will
answer the fourth research question:
How the current self regulatory practice in OSHMS safety planning can be
improved?
3.7 Summary
This research adopts the critical study that is generally known as qualitative
method. The qualitative method supported by quantitative is suitable for this
41
configurable case study approach and uses methodological triangulation that analyses
data from many sources. This triangulation method aids to the development of the
research design framework which includes; (1) examining documentation,
(2) interview, (3) questionnaire and; (4) observation. Firstly, examining the
documentation will be conducted in several progressive steps and finally compared
to DOSH OSHMS guidelines. Next is the population sampling for interview and
questionnaire. Interviews are analyzed using the constant comparative method and
questionnaires using descriptive statistics. Observation is then conducted as a
participant observer and also analyzed using the constant comparative method. The
final data synthesis combining all data analysis from varied sources is by using
Grounded Theory method coding and Spradley’s Semantic Relationship Criteria.
Whereby, the quantitative data will be analyzed using descriptive statistics to
compare and support the qualitative analysis. Finally, based on the Chapter 2
conceptual framework and the results of the data synthesis, a modified or enhanced
OSHMS is proposed.
.
42
CHAPTER 4
DATA COLLECTION AND ANALYSIS
4.1 Introduction
This chapter discusses the data collection analysis from the acquired rich data
of the research. Presented are the findings from the aspect of the OSHMS for SRC,
comparison with MS 1722:2011, qualitative data analysis/synthesis coding,
quantitative analysis to support the qualitative findings and any other additional
findings. As a rule of thumb, the analysis will focus on the Research Question
derived from Chapter 1:
1. What are the current practices in OSHMS safety planning Shell Port Dickson?
2. What are the results of comparison from the DOSH OSHMS guideline?
3. What are the rooms for improvement in the current practice?
4. How the current self regulatory practice in OSHMS safety planning can be
improved?
43
4.2 OSHMS
According to the DOSH (2011) from the Ministry of Human Resource in
their Guidelines on Occupational Safety and Health Management Systems; OSHMS
is a set of interrelated or interacting elements to establish and implement OSH
policy, objectives and to achieve those objectives. OSHMS is part of the
organization’s overall management system used to manage OSH risks. A
management system should include organizational structure, planning activities,
responsibilities, practices, procedures, processes and resources.
4.2.1 SRC HSSEMS
The current practice of OSHMS used in SRC is called HSSEMS which
combines matters in addition to OSH consisting of Security and Environment.
Referring to the SRC (2013) HSSEMS, their OSHMS covers the activities of SRC
and defines the overall manner by which SRC manages HSSE & SP activities and
also describes how the HSSE & SP risks of its activities are managed in a manner
consistent with the principles and standards set out in Manufacturing, Business and
Downstream SRC. Contractors carrying out activities in SRC are required to manage
HSSE & SP in a systematic manner that is consistent with the SRC HSSE & SP
standards and procedures.
This HSSEMS applies to arrangements for the assessment and management
of the physical asset security risks for manufacturing sites. This document does not
apply to business related security issues such as theft, fraudulent activities or
information technology. Advice on these types of security matters is provided by
Shell Malaysia Security Advisor. This HSSEMS complements the existing SRC PD
Management System. The HSSEMS manual aims to:
1. Provide guidance on all aspects of the HSSEMS within the refinery.
2. Demonstrate that HSSE & SP management controls are in place within the
organization, supported by procedure and documentation.
44
3. Assure management that major hazards are identified and the corresponding
risks effectively managed to ALARP in the various refinery activities.
Figure 4.1: SRC HSSEMS Visualized Elements
A summarized visualized of the eight elements from the SRC HSSEMS is
shown in Figure 4.1. The first element of HSSEMS is Leadership and Commitment
which describes the demonstration of leadership of SRC leadership team on the field
and the link of MD towards Shell HQ Malaysia. The second element is Policy and
Strategic Objectives outlines the compliance of SRC towards local
regulations/legislations, Shell’s control framework and other requirements. The third
element covers Organization, Responsibilities, Resources, Competence, Standards
and Documentation which defines the HSSE organization structure, role of HSSE
appointments, resources and competence in training, internal/external
communication and the management of standards/documents/procedures in SRC.
The fourth element is Hazards and Effects Management which includes HRA and
JHA which is similarly close to HIRARC.
The next important
consisting of HSSE planning, ERP,
CSDS/MSDS. The sixth element is Implementation, Monitoring and Reporting
explaining the HSSE key performance indicators and
reporting/investigation.
external, HSSE walkabout and performance data verification.
Management Review
process.
4.2.2 Comparison to MS 1722:2011
SRC uses OHSAS 18001
MS 1722:2011. Since Shell is a global company, it is logical that SRC opted for
OHSAS 18001 for their OSHMS accreditation as it is an internationally
well known OSHMS standard.
MS 1722:2011 and this comparison would provide useful insight on SRC HSSEMS
towards Malaysia’s own MS 1722:2011. Figure 4.2 describes how SRC HSSEMS
addresses the requirements of the core elements in MS 1722:2011.
The next important element is the fifth element; Planning and Proced
consisting of HSSE planning, ERP, crisis management and legal requirements
The sixth element is Implementation, Monitoring and Reporting
explaining the HSSE key performance indicators and
reporting/investigation. The seventh element is Audits ranging from internal,
external, HSSE walkabout and performance data verification. The last element is the
Management Review where the HSSEMS is reviewed through an annual assurance
Comparison to MS 1722:2011
SRC uses OHSAS 18001 as the certification for OSHMS standards and not
MS 1722:2011. Since Shell is a global company, it is logical that SRC opted for
OHSAS 18001 for their OSHMS accreditation as it is an internationally
well known OSHMS standard. Nevertheless, OHSAS 18001 is similar in nature with
MS 1722:2011 and this comparison would provide useful insight on SRC HSSEMS
towards Malaysia’s own MS 1722:2011. Figure 4.2 describes how SRC HSSEMS
e requirements of the core elements in MS 1722:2011.
Figure 4.2 : Comparison to MS 1722:2011
45
element is the fifth element; Planning and Procedures
crisis management and legal requirements of
The sixth element is Implementation, Monitoring and Reporting
explaining the HSSE key performance indicators and incident
The seventh element is Audits ranging from internal,
The last element is the
where the HSSEMS is reviewed through an annual assurance
as the certification for OSHMS standards and not
MS 1722:2011. Since Shell is a global company, it is logical that SRC opted for
OHSAS 18001 for their OSHMS accreditation as it is an internationally accepted and
Nevertheless, OHSAS 18001 is similar in nature with
MS 1722:2011 and this comparison would provide useful insight on SRC HSSEMS
towards Malaysia’s own MS 1722:2011. Figure 4.2 describes how SRC HSSEMS
e requirements of the core elements in MS 1722:2011.
46
Based on the results of the comparison, many of the components in MS
1722:2011 can be found in SRC HSSEMS. Besides the commonality of the
visualization in the figure, there are also several components of MS 1722:2011 that is
not found in SRC HSSEMS; (1) Initial Review is not part of the HSSEMS, as
explained by the SRC HSSE representative, the initial review was disposed because
of company policy of disposing documents when reached a certain number of years;
(2) The Objectivity and Program is not in the HSSEMS, due to change of the SRC
HSSE objectives that change annually during the annual management
review/meetings; and (3) The Management of Change is not mentioned in the
HSSEMS, but there is a separate document of form/checklist on Management of
Change in SRC. In a nutshell, SRC HSSEMS is similar to MS 1722:2011 but
organized in a different order. There is also several lacking components of MS
1722:2011 in the HSEMS.
4.3 Qualitative Data Analysis
The research is a qualitative case study applying methodological triangulation
involving multiple sources of data gathering consisting of documentation, interview,
observation, survey questionnaire and observation. Grounded Theory Method of
doing a literature review before the data analysis is applied and not Grounded Theory
Study which does the literature review after the data analysis. The coding conducted
is by constant comparative simultaneously inductive and deductive. The tool used in
the coding process in QSR Nvivo 8 by the use of nodes, trees, relationhip and models
generated by the software as shown in Table 4.1. The project summary report of the
qualitative analysis generated by the software is in Appendix D.
Table 4.1 : QSR NVivo 8 Functions Used in Coding Process
Coding Process QSR NVivo 8 Functions Open Coding Nodes
Selective Coding Trees Theoretical Coding Relationship
Models
47
4.3.1 Open Coding
Open coding is attaching codes or sub themes which relates to the identified
categories based on the conceptual framework produced in the literature review. In
other words, it is basically labeling the data accordingly to the suitability of the
research. The function used in NVivo 8 for open coding is nodes for each of the
source of data; (1) Documentation; (2) Interview; (3) Questionnaire and;
(4) Observation. A nodes summary report is generated by NVivo 8 in Appendix E.
4.3.1.1 Documentation
Throughout the data collection, a total of 41 documents were acquired from
SRC PD. Not all of the requested documents were received due to the fact that some
of the data in the unreleased documents were confidential to Shell. Nevertheless, the
documents attain will have to make do and is actually rich data to proceed with the
open coding. The open coding summary of documentation can be referred to in
Appendix D and summarized open coding according to selective coding themes in
Table 4.2. The documentation that was not able to be acquired:
1. Initial Review
2. Initial Documentation for OSHMS arrangement.
3. Audit reports and reviews.
4. Worker’s compensation claim procedures.
5. Work environment monitoring.
6. Inspection, calibration and equipment maintenance records.
7. Incident investigation reports.
8. Exposure assessment.
9. Medical surveillance documents.
48
Table 4.2 : Themes Identified During Documentation Open Coding
STEPS OSHMS & RELATED DOCUMENTS
SELECTIVE CODING THEMES TO CONSIDER IF APPLICABLE
Com
plia
nce
Rig
idne
ss
Obj
ectiv
ity
Fin
anci
al
Cos
t
Invo
lvem
ent
Step 1 Policy
& Organization
Company policy. n/a yes No n/a OSH policy. n/a yes No n/a Company organisation structure.
n/a yes n/a yes
Roles and responsibilities of each department / section.
n/a not all n/a yes
HSSEQ department organisation structure, appointments, roles and responsibilities.
n/a yes no yes
OSH committee organisation structure.
n/a yes no not all
OSHMS standards certification main documents.
yes yes no no
OSH related minutes of meeting.
yes yes no yes
Step 2 Manual,
Procedures & Plans
Initial Review SRC disposed Initial documentation for OSHMS arrangement.
SRC disposed
Periodic OSHMS arrangement (through management review)
not accessible
OSH manual. yes yes no no OSH related procedures. yes yes no no OSHA related legal register.
yes yes no no
OSH training. yes indirect no yes Permit to work procedures. yes yes n/a yes OSH related plans. yes yes no yes
49
Table 4.2: Continued
STEPS OSHMS & RELATED
DOCUMENTS
THEMES TO CONSIDER IF
APPLICABLE
Com
plia
nce
Rig
idne
ss
Obj
ectiv
ity
Fin
anci
al C
ost
Invo
lvem
ent
Step 3 Audits,
Reviews, Records &
Forms
HIRARC forms or similar
tools (JHA,JSA, etc.)
room to loosen
yes no no
Incident reports. yes yes no No
Audit reports and reviews not accessible
Incident statistical report. not accessible
Worker’s compensation
claims procedures.
not accessible
Work environment
monitoring.
not accessible
Inspection, calibration and
equipment maintenance
records.
not accessible
OSH performance data. yes not updated in OSHMS
no no
Incident investigation
reports.
not accessible
Exposure assessment. not accessible
Medical surveillance
documents.
not accessible
ERP. yes yes no yes
Toolbox meeting record. not accessible
Step 4 Other related
documents
Other OSH and OSHMS
related documentations.
yes yes no no
50
4.3.1.2 Interview
The interviews were conducted semi-formally based on purposive sampling
then snowball sampling. Unfortunately, out of the seven targeted samples to
interview, only three purposive samples were interviewed and two snowball samples
based on recommendation. The other interviewees that were not interviewed due to
reasons of unavailability and their tight schedule were; (1) HSSEQ Manager; (2) HR
Manager; (3) Financial Department Manager and; (4) SRC MD. The interview was
conducted with the design of questions and intent based on the conceptual
framework from the literature review. The interviews were recorded by audio and
transcribed in; (1) Appendix F – SHO; (2) Appendix G – Head of HSSEMS;
(3) Appendix H – HR Representative; (4) Appendix I - Occupational Health Nurse
and; (5) Appendix J - OHD. A total of 67 open codes were identified using NVivo as
shown in Figure 4.3.
Figure 4.3 : Nodes Identified During the Open Coding Process
4.3.1.3 Questionnaire
In the survey questionnaire, there were two qualitative questions that were
subjective and open ended asking for the respondents’ suggestion to improve on the
current SRC HSSEMS. While the majority of the respondents answered, there were
typically some who did not. The answers given can be grouped into 5 similar
suggestions and have been coded into Nvivo 8. The 5 similar suggestions were:
1. Increase communication.
2. Increase site visit.
3. Improve internal audit.
51
4. Improve reward and recognition system.
5. Add more awareness campaign.
4.3.1.4 Observation
The observation conducted involves participation observation as per
convenient quota sampling. Throughout the data collection, only two events were
given access by SRC to participate in observation. Although only two events were
observed, but really meaningful and full of rich data that is related to the research
conducted. The events were safety induction and HSSEQ meeting. The safety
induction was video recorded as shown in Figure 4.4, HSSEQ meeting audio
recorded and both recordings translated onto an observation form in Appendix K and
Appendix L which is designed based on the conceptual framework in the literature
review. The observation form is then coded in Nvivo 8.
Figure 4.4 : SRC PD Safety Induction Coding in NVivo 8
52
4.3.2 Selective Coding
Continuing the coding process from the open coding is selective coding
which involves the clustering of codes into themes identified from the conceptual
framework from the literature review. The identified main themes to cluster and
categorized from the open coding will be placed under either; (1) Compliance
Rigidness; (2) Objectivity; (3) Involvement and; (4) Financial Implication. For
Selective Coding, NVivo uses the function of trees as shown in Appendix M in
clustering the previous open codes. A generic model is then generated based on the
associated main themes for the selective coding as shown in Figure 4.5.
Figure 4.5: Generated Model for Selective Coding Skeleton
4.3.2.1 Compliance Rigidness
For the theme identified compliance rigidness from the constant comparison
inductive and deductive coding, the generated model form NVivo is shown in
Figure 4.6. The relationship using the Spradley’s Semantic Relationship Criteria is
identified as “ is a cause of ”.
53
Figure 4.6: Generated Model for Compliance Rigidness Selective Coding
Based on the analysis, compliance rigidness in SRC is a cause of treating the
HSSEMS as a mother document that must be “religiously” followed. This translates
to the reliance on safety tools (JHA, JSA, checklists, etc.) whereby the tools are used
which is checklist natured with little space to allow thought process. For example,
the rigid categorizations specified as high hazard as specified in their HEM. These
assessments such as reviews and tools are used on a needs basis.
54
This scenario has evolved to a reactive mindset where actions are taken to
avoid incident that has happened in SRC and other similar industries from happening
again in the future rather than preventing an incident from happening in the first
place. This has also embedded a compliance mindset to comply rules, regulations
and legislations. When the mindset of compliance have been incepted, this triggers
the absence of continuous improvement which is the heart of OSHMS whereby what
is needed is only complying to regulation.
4.3.2.2 Objectivity
For the theme identified compliance rigidness from the constant comparison
inductive and deductive coding, the generated model from NVivo is shown in Figure
4.6. The relationship using Spradley’s Semantic Relationship Criteria is identified as
“ is a characteristic of ”.
Figure 4.7: Generated Model for Objectivity Selective Coding
55
Based on the analysis, objectivity is a characteristic of lack of objective
translated or dissipated throughout SRC where the top management intent and
objective is occasionally not successfully absorbed down to the bottom employees.
This not only applies to SRC but also to contractors working at SRC due to lack of
emphasis on objectivity during the procurement and contract management. When
lack of emphasis on the objectivity, the focus diverts on past experience, lesson
learnt and maintaining what is considered an acceptable level of safety. This will
obstruct the nature of continuous improvement in the long haul.
4.3.2.3 Involvement
For the theme identified involvement, from the constant comparison
inductive and deductive coding, the generated model from NVivo 8 is shown in
Figure 4.8. The relationship using Spradley’s Semantic Relationship Criteria is
identified as “ is a characteristic of “.
Figure 4.8: Generated Model for Involvement Selective Coding
56
Based on the analysis, involvement is a characteristic of SRC relying heavily
on the top-down approach where eventually bottom loses initiative to simultaneously
contribute a bottom-up feedback for a complete synergy in a successful OSHMS.
For example, some departmental role and task have not included elements of their
commitment to OSHMS. Delegating the responsibility of ownership may impede the
sense of belonging to a certain extent. Questions may arise such as ‘Why should I
mind about other safety issues when it is not under my responsibility?’ As a result,
OSH has become a non-holistic accountability and lacks comprehensive inclusive
involvement participation. Therefore deepens the challenge of involvement in
OSHMS.
4.3.2.4 Financial Implication
For the theme identified financial, from the constant comparison inductive
and deductive coding, the generated model from NVivo 8 is shown in Figure 4.8.
The relationship using Spradley’s Semantic Relationship Criteria is identified as “ is
a characteristic of “.
Figure 4.9: Generated Model for Financial Implication Selective Coding
57
Based on the analysis, financial is a characteristic of and possibly caused by
lack of financial needs channel involving OSH matters. This may be rooted by lack
of financial consideration by SRC in spending OSH matters because of Shell having
a big budget and always have no problems in spending in any OSH related matters.
This might not be the case for small companies where budget is conserved as much
as possible and will avoid spending in any way possible.
In SRC, there is no specific cost analysis before spending in any safety
measures. Basically, when there is a need, just spend. Nevertheless, there is in the
documentation regarding cost of loss calculations but there is no angle in terms of
cost benefit analysis. The approach of spending when obliged or when the need
arises can only be achieved by an organization with big financial resource like Shell.
4.3.3 Theoretical Coding
The final step is theoretical coding where the previous selective codes are
once again constant comparison by inductive and deductive using Spradley’s
Semantic Relationship Criteria of the themes and categories into one emergent
framework /theory/model. The relationship of; (1) Associated; (2) Is a cause of and;
(3) Is a characteristic of; is embedded into the overall final finding.
The result of analysis is subjectively synthesized based on the conceptual
framework and past related theories from the literature review. The generated model
of the overall qualitative data analysis is shown in Figure 4.10. The model clearly
relates all the qualitative findings into one central core, which is defined by the
researcher as the THOUGHT PROCESS that is needed to improve OSHMS and
safety planning in SRC and also other industries.
58
Figure 4.10: Generated Model for THOUGHT PROCESS Theoretical Coding
59
4.4 Quantitative Data Analysis
The quantitative analysis in this mixed method research design is intended to
support the qualitative analysis and findings. Descriptive statistics is used based on:
(1) mean; (2) frequency and; (3) percentage. The survey questionnaire in
Appendix B is also designed according to the conceptual framework in the literature
review and be constant comparatively support the qualitative findings. The number
of sample is determined by using the Krejcie Morgan table where the suitable
number of sample is 256 and convenient sampling due to the dispersal of the
questionnaire can only be done by the appointed liaison contact person by SRC.
Unfortunately, the completed respondent questionnaire received at the end of the
data collection is only a mere 25. From the 25 samples, there were 18 different
positions and appointments where the majority is supervisor which is 20% from the
correspondence as shown in Figure 4.11. From the 25 samples, there were 9 different
departments where the majority is QHSSE which is 20% from the correspondence as
shown in Figure 4.11.
Figure 4.11: Pie Chart of Position/Appointment of Survey Respondents
20%
4% 4% 4%
4%
4%
4%
4%
4%
8%
8%
8%
4%
4%
4% 4%
4%
4%
60
Figure 4.12: Pie Chart of Departments of Survey Respondents
4.4.1 Reliability
Reliability test used for the quantitative analysis is Cronbach’s Alpha which
is commonly used as an estimate of the reliability for a sample of correspondence. A
pilot test was not done due to the hardship of getting respondents survey
questionnaire back. The result of the reliability test is 0.58 and when the figure is
rounded results in 0.6 and is considered acceptable by Sekaran (2003) because within
the range of 0.6 to 0.7. Reliabilities which are less are considered poor and a higher
value have a better reliability. Bearing in mind that the number of sample is a narrow
range has deflated the value of alpha and that there is a possibility that if the number
of sample is bigger could result in the increase of the value of alpha.
40%
20%
12% 8%
4%
4%
4%
4% 4%
61
Table 4.3: Reliability Statistics
Reliability Statistics
Cronbach's
Alpha
Cronbach's
Alpha Based on
Standardized
Items
N of Items
.583 .353 9
4.4.2 Descriptive Results
Based on the number of sample N, the mean and standard deviation is as
shown in Table 4.4. Referring to the values based on likert-scale ranging from value
1 to 5 which the interpretation from strongly disagree to strongly agree. The eight
likert type questions were based on the conceptual framework of the literature review
consisting of the items in Table 4.4.
Table 4.4: Overall Descriptive Results
Questionnaire Item
N Mean
Comply
25 4.4400
Vision
25 4.9200
Form
25 4.7600
Policy
25 4.0000
Arrangement
25 4.4400
Implementation
25 4.8000
Finance
25 4.7200
Consideration 25 4.3600
62
4.4.2.1 Compliance
The statement for this item in the survey questionnaire is as follows:
Occupational Safety and Health is only complying and conforming to regulation.
The item relates and supports compliance rigidness from the conceptual framework
of the literature review. From the results shown in Figure 4.13, the majority of 72%
correspondences strongly agree with a mean score of 4.4. This outcome supports the
qualitative findings on the compliance rigidness mindset.
Figure 4.13: Comply Bar Graf
63
4.4.2.2 VMO
The statement for this item in the survey questionnaire is as follows:
Occupational Safety and Health is not in the Mission and Vision of Shell.
The item relates to objectivity from the conceptual framework of the literature
review. The results in Figure 4.14 show the majority of 92% correspondences
strongly agree with a mean score of 4.92. This outcome does not support the
qualitative findings on the objectivity . This shows that employees and or contractors
at SRC is aware that the VMO contains OSH matters and the real concern is how
much of the VMO is embedded in their hearts and mind in dealing with their
everyday work since the qualitative findings translates that objectivity is an issue to
be concerned with.
Figure 4.14: Vision Bar Graf
64
4.4.2.3 Form
The statement for this item in the survey questionnaire is as follows:
Occupational Safety and Health Management is only filling out forms and checklists.
The item relates and supports compliance rigidness from the conceptual framework
of the literature review. From the results shown in Figure 4.15, the majority of 80%
correspondences strongly agree with a mean score of 4.76. This outcome supports
the qualitative findings on the compliance rigidness mindset.
Figure 4.15: Form Bar Graf
65
4.4.2.4 Policy
The statement for this item in the survey questionnaire is as follows:
I only take action from the safety policy and identified hazards.
The item relates and supports compliance rigidness from the conceptual framework
of the literature review. From the results shown in Figure 4.16, the majority of 68%
correspondences strongly agree with a mean score of 4.0. This outcome supports the
qualitative findings on the compliance rigidness mindset that the majority of
employees and or contractors are “only” alert to what is stated in the policy and
identified hazard stated by SRC. But what about the possibility of hazards that has
not been identified?
Figure 4.16: Policy Bar Graf
66
4.4.2.5 Arrangement
The statement for this item in the survey questionnaire is as follows:
I’m not involved in the planning and arrangement of the Safety and Health
Management System.
The item relates and supports involvement from the conceptual framework of the
literature review. From the results shown in Figure 4.17, the majority of 76%
correspondences strongly disagree with a mean score of 4.44. This outcome supports
the qualitative findings that employees and or contractors are not really holistically
involved in the arrangement of OSHMS in SRC.
Figure 4.17: Arrangement Bar Graf
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4.4.2.6 Implementation
The statement for this item in the survey questionnaire is as follows:
I’m involved in implementing Safety and Health matters.
The item relates and supports involvement from the conceptual framework of the
literature review. From the results shown in Figure 4.18, the majority of 88%
correspondences strongly agree with a mean score of 4.8. This outcome combined
with the previous arrangement findings indicates that the majority of employees and
or contractors are only involved in implementing OSH and not in the arrangement
and planning of it.
Figure 4.18: Implementation Bar Graf
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4.4.2.7 Financial Implication
The statement for this item in the survey questionnaire is as follows:
Occupational Safety and Health Management System affects Shell’s finance.
The item relates and supports financial implication from the conceptual framework
of the literature review. From the results shown in Figure 4.19, the majority of 84%
correspondences strongly agree with a mean score of 4.72. This result shows that the
majority of employees and or contractors are aware that financial costs are involved
in OSH matters. But what is concerning that there are also a percentage of 4%
strongly disagree. This indicates a small minority thinks that OSH does not give any
financial implication.
Figure 4.19: Finance Bar Graf
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4.4.2.8 Financial Consideration
The statement for this item in the survey questionnaire is as follows:
The Safety and Health Management System should include more financial
consideration.
The item relates and supports financial implication from the conceptual framework
of the literature review. From the results shown in Figure 4.20, the majority of 64%
correspondences strongly agree with a mean score of 4.3. This result shows that the
majority of employees and or contractors should include more financial
consideration. This could be caused due to the qualitative findings that SRC takes for
granted with the big financial resource to spend that there is no specific dedicated
channel to budget OSH besides the management periodic reviews.
Figure 4.20: Consideration Bar Graf
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4.4.3 Overall Descriptive Results
From the 8 questions of the survey questionnaire and constant comparison of
related themes from the conceptual framework, the quantitative analysis supports the
qualitative findings as shown in Table 4.5.
Table 4.5: Quantitative Analysis Supporting Qualitative Findings
QUALITATIVE
SELECTIVE CODING
THEME
QUANTITATIVE
ITEMS
SUPPORTIVE?
Compliance Rigidness Compliance Yes – 72%
Form Yes – 80%
Policy Yes – 68%
Objectivity VMO Yes – 92%
Involvement Arrangement Yes – 76%
Implementation Yes – 88%
Financial Cost Financial Implication Yes - 84%
Financial Consideration Yes – 64%
4.5 Additional Findings
Besides from the finding of the qualitative and quantitative analysis based on
the conceptual framework, there are also additional findings that were not identified
in the gaps in the literature review. These additional findings can be classified into
two groups; (1) Other improvement suggestions from the raw data and; (2) SRC
positive aspects in OSHMS.
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4.5.1 Other Improvement Suggestions from Data
The beauty of the qualitative analysis conducted has resulted in findings that
were outside of the conceptual framework from the literature review. It was
discovered that the initial review of HSSEMS was absent due to SRC’s policy of
document lifespan disposal resulting in gaps in requirement of identifying the
foundation of the OSHMS. The initial review is considered an important integral
aspect in an OSHMS as made known by MS 1722:2011. The next discovery is that
there was room to improve of several issues such as; (1) Lack of continuous
HSSEMS successor for smooth legacy; (2) Lack of the ‘Health’ matters and more to
‘safety’ in the overall OSHMS as mentioned by the OHD; (3) Lack of recognition to
internal auditors and; (4) Lack of a map/diagram in the ERP document. Lastly, there
were also challenges in commitment, implementation and questionable competencies
as what is also currently happening in other industries. An Nvivo generated model of
the abovementioned is shown in Figure 4.21.
Figure 4.21: Generated Model for Additional Improvement Suggestions.
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4.5.2 SRC Positive Aspects in OSHMS
Not all of the findings from the rich data is negative in nature. It is not
surprising that SRC as one of the leading organization for OSH in the Malaysian
industries have many positive aspects that are exemplary as shown in the generated
model in Figure 4.22. These include a well established organization structure, a
complete concise supporting plans, procedures as well as documents and of course a
well defined policy that actually allows a thinking culture in terms of OSH. But as
we know from the findings, the ultimate challenge is translating these positive
aspects into a completely fulfilled realization.
Figure 4.22: Generated Model for Positive SRC Aspects.
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4.6 Summary
OSHMS in SRC is called HSSEMS which integrates elements of
environment and security and was examined and compared tom MS 1722:2011 on
the OSHMS aspect. Although similar in nature, some of the elements of MS
1722:2011 were absent. The qualitative Grounded Theory Method of open, selective
and theoretical coding combining Spradley’s Semantic Relationship Criteria in
deductive inductive constant comparison fulfills the literature review conceptual
framework of the four identified themes of; (1) Complliance Rigidness;
(2) Objectivity; (3) Involvement and; (4) Financial implication analysis. From the
aspect of quantitative data, the analysis supports and confirms the qualitative
findings. Besides the aforementioned, there were also additional findings from the
rich data for other themed improvement suggestions and positive exemplary aspects
of SRC.
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CHAPTER 5
CONCLUSION AND RECOMMENDATION
5.1 Introduction
This final chapter embodies the pinnacle of the research by fulfilling the last
research objective and research question of what can be improved in the current
OSHMS generally to all industries and specifically SRC. The findings from the data
analysis were integrated into a proposed improvised OSHMS and the approach to
implement it. Next, the improved OSHMS is validated by subject matter experts in
the field. The contribution of this OSHMS will be elaborated and the conclusion of
the research. Constraints and limitation throughout the research is addressed briefly
and the implication of the research. Last but not least is the recommendation for
future work.
5.2 Integration of Findings
The findings from the data collection and analysis are integrated into the SRC
HSSEMS as their OSHMS to produce a modified improvised OSHMS as shown in
Figure 5.1. This includes the Thought Process of the 4 conceptual framework
themes, absent items from comparison to MS 1722:2011 and additional findings.
Approaches to implement the improvised OSHMS are then concisely elaborated.
Figure 5.1
5.2.1 Improvised OSHMS
The integration of the finding in the current SRC HSSEMS has resulted into a
new proposed improvised OSHMS as shown in Figure
a rearrangement of SRC HSSEMS and modified
elements of all the findings from the previous where the items are bolded and
italicized; (1) Specified Dynamic Objective; (2) Synergistic; (3)
Deduction; (4) Initial Review; (5) Financial Analysis; (6) Recognition; (7) Legacy;
(8) Management of Change and; (9) Competency
conceptual model is symbolized by the heart shaped
symbolizing it as embedding in the heart and soul of the OSHMS throughout the 6
distinct steps.
Figure 5.1: Integration of Findings in SRC HSSEMS
Improvised OSHMS
The integration of the finding in the current SRC HSSEMS has resulted into a
new proposed improvised OSHMS as shown in Figure 5.2. The conceptual model is
a rearrangement of SRC HSSEMS and modified into 6 distinct steps to
elements of all the findings from the previous where the items are bolded and
italicized; (1) Specified Dynamic Objective; (2) Synergistic; (3) Beyond Compliance
Deduction; (4) Initial Review; (5) Financial Analysis; (6) Recognition; (7) Legacy;
(8) Management of Change and; (9) Competency Reassurance. At the center of the
conceptual model is symbolized by the heart shaped THOUGHT PROCESS
it as embedding in the heart and soul of the OSHMS throughout the 6
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: Integration of Findings in SRC HSSEMS
The integration of the finding in the current SRC HSSEMS has resulted into a
The conceptual model is
6 distinct steps to include added
elements of all the findings from the previous where the items are bolded and
Beyond Compliance
Deduction; (4) Initial Review; (5) Financial Analysis; (6) Recognition; (7) Legacy;
At the center of the
THOUGHT PROCESS
it as embedding in the heart and soul of the OSHMS throughout the 6
Figure 5.2
5.2.2 Approach to Implement Improvised OSHMS
The approach to implement the proposed improvised OSHMS is similar to
how SRC HSSESMS
6 distinct steps, elements from the findings have been integrated in each of the steps.
Referring to Figure 5.2, only the integrated finding
the center thought process for each step will be elaborated
Step 1: Policy – Specified Dynamic Objective
In the current SRC HSSEMS, there is already a strategic
touches the objectives as a general concept statement which actually translates in
aiming to achieve the policy at all tier policy levels. But it does not state what the
current objective and goal regarding OSH matters. This does not
have the specific measurable objective, because SRC do
accordingly from time to time but it is not mentioned in the OSHMS.
Figure 5.2: Proposed Improvised 6 Step OSHMS.
Approach to Implement Improvised OSHMS
The approach to implement the proposed improvised OSHMS is similar to
how SRC HSSESMS or any other OSHMS is conducted. Following the order of the
6 distinct steps, elements from the findings have been integrated in each of the steps.
Referring to Figure 5.2, only the integrated finding which is bold and italicized and
center thought process for each step will be elaborated:
Specified Dynamic Objective.
In the current SRC HSSEMS, there is already a strategic
touches the objectives as a general concept statement which actually translates in
aiming to achieve the policy at all tier policy levels. But it does not state what the
current objective and goal regarding OSH matters. This does not imply that it doesn’t
have the specific measurable objective, because SRC does update the objectives
accordingly from time to time but it is not mentioned in the OSHMS.
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OSHMS.
The approach to implement the proposed improvised OSHMS is similar to
Following the order of the
6 distinct steps, elements from the findings have been integrated in each of the steps.
which is bold and italicized and
objective item that
touches the objectives as a general concept statement which actually translates in
aiming to achieve the policy at all tier policy levels. But it does not state what the
imply that it doesn’t
update the objectives
accordingly from time to time but it is not mentioned in the OSHMS.
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The specified objective must be inserted in the OSHMS and because it is ever
changing, it is also dynamic in nature. Hence the given item name, specified
dynamic objective. To differentiate this objective from the strategic objective, it
could be defined as ‘The specific, measurable, time-bound activities which the
employers develop for the purpose of improving working conditions’. Clear
objectives can lead to measurable goals and enable the organization to determine
whether or not it is being effective in achieving these goals. An example would be –
We will provide a workplace with decrease incidents and injuries result by 10% each
year.
Step 2: Organizing – Synergistic Structure.
Originally, HSSEMS for SRC is a well defined organization structure. The
modification is from the aspect to redefine the functionality of the organization
structure into a holistic involvement by everyone in SRC. Redefining of the
organization structure in terms of employee participation is where employees are
involved in some way with the decision-making regarding safety and health issue.
Employee participation can take in many forms, where there such as through
participation in safety circles which meet regularly in small groups to discuss ways in
which OSH can be improved.
Holistic participation involves; (1) The sharing of relevant information about
OSH and welfare with employees; (2) Giving employees the opportunity to express
their views and contribution; (3) Resolution of OSH and welfare issues and; (4)
Valuing the views of employees and taking them into account. Participation enables
employees to contribute to the decisions that that affect their safety, health and
welfare. It helps employers and employees to work together to seek resolution in a
synergistic structure.
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Step 3: HEMP – Beyond Compliance Deduction.
SRC’s own Hazard Effect and Management Procedure using JHA and HRA
is similar in nature to the HIRARC in MS 1722:2011. It is identifying hazards in the
workplace, estimation/evaluation of risks levels taking into account the existing
controls and establishing a risk control according to the level of risks identified. But
the effectiveness of HEMP depends on the quality of the evaluation which is
subjective and qualitative in nature and usually conforms to compliance of
regulations and legislations. Therefore, a beyond compliance deduction approach
is most suitable to think out of the box from the compliance mindset.
A deduction is a clear and concise way of thinking, which suggests a logical
line of action that is to be taken to attain an objective within the resources available.
Deductions may be extracted from a fact, assumption, assessment, etc. Due to this,
deductions can only be extracted when combined professional knowledge is used to
analyze the facts. Without such knowledge, the end product could be invalid or
unsound. As an example, to extract deductions, the following question may be
asked:
“So what can be done to attain the objective with the resources available, supported
by who, when, where, etc.?”
“Besides regulation and legislations, is there any way to increase the safety and
health beyond what is stipulated?”
The questions mentioned above were just examples. As a guideline,
deductions can be identified by the following characteristics;
1. Positive – Avoid suggesting what is not to be done but what should be done.
2. Quantitative – Deductions will have to be exact and quantified. It must be
firm, accurate, exact and specific or at least within specific restrictions.
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3. Practical – Deductions should be viable, credible, practical and valid answers
to solve the problem or stain the objective. Deductions must not be beyond the
capabilities, resources and laws of physics but always within their limitation. This
entails a thorough knowledge of roles, tasks, organization, capabilities and allocation
of resources.
4. Logical – Deductions must be logical to address the workplace.
5. Originality – Every situation is different from the last and this demands an
original deduction to attain the present objective. What was successful the last time
may not be the answer this time and every deduction must be extracted from present
facts in the present situation/environment.
6. Particular – Deductions are extracted to solve a particular problem.
Therefore deductions cannot be general answers in the form of an advice,
information and opinion. To be a definite deduction, it must not be drawn directly
from regulation, plans and procedures. This will be important to achieve beyond
compliance mindset. A bad example of deduction would be, “PPE must be worn”.
A better example would be, “A PPE that is not expired should be worn in Zone A
from 9 to 5 pm”.
7. Related – Deductions must be extracted from related information and can be
traced back to this information. This means that it is supported by that information.
Therefore deductions must be extracted from what is available and not from what is
desired and not available.
Step 4: Planning – Initial Review and Financial Analysis.
MS 1722:2011 has an initial review in their standards but there is absence of
initial review in the HSSEMS for SRC. The actual initial review for SRC has
actually been disposed due to its procedure to dispose documentation after a certain
amount of time. Another causing factor is the lack of legacy from previous
successors for important appointments/positions such as the Head of HSSEMS.
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With this scenario, the initial review item is added in the improvised
OSHMS. The result of the initial review should be documented in the OSHMS to be
used as a basis for making decisions regarding the implementation of the OSHMS
and provide a baseline from which continual improvement of the organizations’
OSHMS can be measured. The initial review should include; (1) Method of
conducting initial review; (2) Sources of information; (3) Findings on current status
and; (4) Recommendations.
Another item inserted in step 4 of the improvised OSHMS is financial
analysis. A dedicated place for financial considerations for OSH in OSHMS would
be very beneficial rather than relying on the annual or periodic management
meetings. Scenarios might happen where financial needs in OSH arise where it was
not previously budgeted. This is the advantage of having financial analysis inserted
in the OSHMS. Methods of financial analysis such as cost benefit analysis could be
used or any other method of financial costing and implication that is appropriate.
Step 5: Implementation – Recognition and Legacy.
During the implementation, OSH matters are inserted in KPI and results in
compliance to ensure the desired KPI is achieved. Besides KPI, another additional
way to enhance the commitment for workers regarding OSH is by recognition. The
recognition could be in the form of rewards and appraisal. Workers will sincerely
involve themselves in the OSHMS process besides compliance in an enjoyable fun
manner rather than it being a burden. For example, one of the employees in SRC
was appointed as internal auditor for OSHMS but considers it a burden because was
not given any recognition of it. The method of recognition will depend on the
available resources and feasibility of the organization to conduct it on what level.
Nevertheless the recognition item is an important aspect to promote culture and must
be done for all types and sizes of industry.
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Step 6: Audit & Review – Management of Change and Competency Reassurance.
The item management of change addresses OSH concerns and issues
associated with the installation of new processes or modification of existing
processes or operations (internal changes), or changes in legislations or voluntary
code of practices (external changes). Organizational merger may introduce new
work processes activities and accommodation of new set of employees which may
introduce new or additional hazards and risks.
The management of change process should include consideration on issues
related to whether there are changes in hazards, risks and controls. When new safety
and health procedures and processes are required to be implemented, management
should ensure their affected employees or persons are informed of the changes before
those changes are implemented.
Competencies reassurance is an item to reassure all competencies of workers
regarding OSH. Although employees that are competent have attended and used
their competency skill, management of change might affect the condition of their
worksite and require a reassurance program conducted internally by SRC. This is to
avoid unwanted incidents to happen that is caused not because the worker is
incompetent but the changes that lack consideration for the ability to do their
competency in the new setting or condition.
Thought Process.
Thought process is applied throughout the 6 step in the improvised OSHMS.
It is the embodiment in the improvised OSHMS where clear thinking is required
when conducting each specific step or the whole OSHMS in a big picture. To
achieve the level of holistic thought process, it is necessary to have:
1. An Open Mind – Thought process must be approached with an open mind.
There must be no possible or preconceived solutions before making the appreciation.
The solution must be no possible or preconceived solutions. At first sight, an answer
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may be obvious as there is a tendency to decide from the routine or complacency.
However, deeper consideration from other factors such as time, finance and
resources may reveal a better solution or otherwise.
2. Accuracy – Correct and positive information will lead to correct thought
process whilst false information will only lead to false thought process. Therefore,
information is the factor must be true, accurate, detail or at least reliable to draw
deductions from. Information must be carefully examined to eliminate false or
unnecessary ones in the factors for those that do not lend a thought process relevant
to the objective. Ideally, concrete undeniable facts must be used as the basis of
thought process. However, when time and resources do not permit the gathering of
such facts or data, then one will have to rely on other forms of information, such as
assumptions, presumptions, assessments, conclusions, opinions, forecasts, evidences,
conclusions, predictions, estimates, beliefs and interpretations. In using information
that is not facts; judgment must be used based on common sense, knowledge, skill
and expert specialist advice to reach a reasonable accurate and true premise.
3. Validity. Thought process must be logical and argued critically to fully
justify its attainment of the objective. This means that every thought process is an
answer that will assist in attaining the objective. This will eventually lead to a valid
OSHMS that can be successfully executed by workers. In essence, this means that
thought process must be practical within the capability of resources.
4. No Ambiguity. Thought process must be approached with an objective
attitude. Factors, deductions, time, finance, etc must be supported by figures,
designation with its exact role and tasks allotted by its specific technical
terminologies. In short, there must be no ambiguities.
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5.3 Validation
The ideal method for validation of the proposed improved OSHMS by
applying and testing it in SRC or any industry for that matter. Unfortunately the time
to conduct a test is not feasible. Finding an organization or industry that is willing to
apply an untested OSHMS itself would prove to be a challenge in itself. With these
constraints in picture, the only viable option is to find qualified professionals who are
experts in the subject matter to validate the improvised OSHMS. The following are
Subject Matter Expert practioners that have validated the research.
1. HSE Manager, MISC Berhad – Appendix N.
2. Engineering Safety Officer, Sime Darby Energy & Utilities – Appendix O.
The subject matter experts opinions are that theoretically, the proposed
improvised OSHMS is possible to be done and suggests that it needs to be tested out
in real life with proper planning and time to absorb the full function of the new
OSHSMS. The intention of improving the SRC HSSEMS is considered a good
approach and might be a valuable reference in the future.
5.4 Contribution
Firstly is the contribution to the body of knowledge The information from
this research contributes to all the stakeholders who are covered under OSHA 1994
that is involved directly or indirectly in OSHMS in general. The stakeholders consist
of many but not limited to:
1. SRC PD
2. Oil and gas industry.
3. Other industries.
4. OSH training centers.
5. DOSH.
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5.5 Conclusion
The current OSHMS system by itself is positive, good and matured, but there
is still room to improve based on the conceptual framework of literature review and
findings from data analysis. The combined research sources have been synthesized
to produce the improvised OSHMS. By any means, applying the new OSHMS
would also be a heavy task for an organization. That is why suggestions for the
approach to implement the new OSHMS were detailed out for a smoother transition.
It also requires involvement from highly knowledgeable and skilled people. All in
all, the new OSHMS is just an inception that could open the doors to many new
possibilities.
5.6 Limitation
The biggest limitation for this research project is regarding accessibility of
data for certain aspects of this research. Specifically, the lack of adequate sample
received from correspondence of the survey questionnaire from the required number
referring to the Krejcie and Morgan table. This predicament illustrates the challenge
for quantitative data collection even to conduct a pilot survey. Besides the
mentioned, access to interviewees was also limited to the availability of the
individuals. Time is also another factor where the nature of a research project for
this module is only 6 months is inadequate to truly saturate the qualitative data and
test the proposed improvised OSHMS. But with all due respect the contact liaison
person as the representative from HSSEQ SRC appointed to me is ever so helpful
and really appreciated as shown in Figure 5.3
Figure 5.3: HSSEQ Liaison Contact Person - Hj Musa Mustafa on the Left
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5.7 Implication
Likewise, OSHMS has been applied in most of our industries and
establishments. It has been found that there are many variants in OSHMS standards
being used throughout the world. In view of this, there should be an approach to
embed THOUGHT PROCESS throughout all the OSHMS within the industries and
establishments. If the integration of thought process has been truly integrated in
OSHMS, it will definitely make the continuous improvement in OSH to be more
achievable in a well articulated manner. A wise general named Sun Tzu (400-
320BC) in his book The Art of War states that “The wise general in his deliberation
must consider both favorable and unfavorable factors. By taking into account the
favorable factors, he makes his plan feasible; by taking into account the unfavorable,
he may resolve difficulties”. A THOUGHT PROCESS is not an end task by itself.
Ultimately, it is only the process of logical thought and sound reasoning to reach a
solution to attain the objective
5.8 Recommendation for Future Work
This research hopefully has provided a foundation and launching pad to
enhance OSHMS and safety planning. It is highly recommended that for future work
that the proposed improved OSHMS to be tested in real industries and
establishments. From there, the OSHMS can be further improvised and enhanced
with newer insight from the results of tests conducted at the industries. At the end of
the day, the OSHMS is just a means to protect the welfare of everyone that is
working from the aspect of OSH and hopefully, the prototype of the improvised
OSHMS in this research will mature and evolve into something legendary and
become a legacy for future generations to come.
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APPENDIX A: Interview Questions
Research Topic
ASSESSMENT OF SELF REGULATORY PRACTICES IN OCCUPATIONAL SAFETY AND HEALTH MANAGEMENT SYSTEM AND SAFETY PLANNING
AT SHELL OIL REFINERY PORT DICKSON
Research Guarantee to Respondent’s
1. The respondent’s participation is voluntary. 2. All information given by respondents will be kept confidential. 3. Respondents shall receive a copy of the final research report. 4. The researcher shall make every effort to produce a research which will benefit all parties and the participants of the study. 5. The researcher or interviewer is trained and obeys the ethics of research.
The interview will commence with a preliminary discussion to ensure mutual understanding on the research project conducted. 1. From your perspective, describe the Occupational Safety and Health Management
System for Shell Refining Company in Port Dickson? 2. Is it an asset or liability? Please elaborate. 3. How do you relate it towards the company’s Mission and Vision? 4. What is your involvement in the arrangement of it? 5. How do you contribute towards the implementation? 6. How is the arrangement and implementation conducted from your point of view? 7. Are there any further considerations for the arrangement and implementation besides
compliance to regulations and standards? 8. Are there any financial considerations towards the arrangement and implementation? 9. What financial elements can be considered (or additional considerations) for the current
Occupational Safety and Health Management System? 10. What are your suggestions to improve the current Occupational Safety and Health
Management System?
____________________ ___________________ Signature of Respondent Signature of Researcher Name: Name: Appointment: Date:
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APPENDIX B: Questionnaire Form
This is a questionnaire for a research in Occupational Safety and Health Management System in Shell Oil Refinery Port Dickson. The aim of this research is to identify possible room for improvements in Occupational Safety and Health Management System. Your cooperation to participate in this questionnaire is much appreciated and will greatly benefit the outcome of this research. Borang kaji selidik ini adalah adalah sebahagian daripada kajian Sistem Pengurusan Keselamatan dan Kesihatan di Shell Port Dickson. Tujuan kajian ini adalah untuk mengenalpasti ruang untuk penambahbaikan Sistem Pengurusan Keselamatan dan Kesihatan Pekerja . Kerjasama anda untuk mengambil bahagian dalam kaji selidik ini amat dihargai dan amat berguna untuk hasil akhir kajian.
Research Topic / Topik Kajian
ASSESSMENT OF SELF REGULATORY PRACTICES IN OCCUPATIONAL SAFETY AND HEALTH MANAGEMENT SYSTEM AND SAFETY PLANNING AT SHELL OIL REFINERY PORT DICKSON
PENILAIAN TERHADAP AMALAN PERANCANGAN DAN PERLAKSANAAN BAGI SISTEM PENGURUSAN KESELAMATAN DAN KESIHATAN PEKERJAAN DI SHELL PORT DICKSON
Guarantee to Respondent’s / Jaminan kepada Peserta
1. The respondent’s participation is voluntary. Penyertaan peserta adalah secara sukarela. 2. All information given by respondents will be kept confidential. Semua maklumat peserta adalah rahsia. 3. The researcher shall make every effort to produce a research which will benefit all parties and the participants of the study. Penyelidik akan berusaha untuk menghasilkan kajian yang menguntungkan semua pihak termasuk peserta kaji selidik ini. 4. The researcher or interviewer is trained and obeys the ethics of research. Penyelidik telah dilatih dan mematuhi etika dalam melaksanakan sesebuah kajian.
Background Information / Latar Belakang Peserta Appointment / Jawatan : ____________________________________________________________
Department / Bahagian : ____________________________________________________________
Briefly describe your role and responsibility Terangkan tugas dan tanggungjawab anda dengan ringkas _________________________________________________________________________________
_________________________________________________________________________________
Instruction / Arahan Please select your level of agreement with the following statements by circling the number for each item below and answer the two last questions briefly. Sila bulatkan nombor berdasarkan tahap persetujuan anda terhadap pernyataan-pernyataan yang disenaraikan di bawah dan jawab dua soalan terakhir dengan ringkas.
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1. Occupational Safety and Health is only complying and conforming to regulation. Keselamatan dan Kesihatan Pekerja bukan hanya mematuhi dan memenuhi keperluan undang-undang.
Disagree Tidak setuju
1 2 3 4 5 Agree Setuju
2. Occupational Safety and Health is in the Mission and Vision of Shell. Keselamatan dan Kesihatan Pekerja tidak termasuk dalam Misi dan Visi Shell.
Disagree Tidak setuju
1 2 3 4 5 Agree Setuju
3. Occupational Safety and Health Management is only filling out forms and checklists. Pengurusan Keselamatan dan Kesihatan Pekerjaan adalah lebih dari mengisi borang.
Disagree Tidak setuju
1 2 3 4 5 Agree Setuju
4. I only take action from the safety policy and identified hazards. Saya hanya mengambil tindakan berdasarkan polisi keselamatan dan bahaya yang dikenalpasti.
Disagree Tidak setuju
1 2 3 4 5 Agree Setuju
5. I’am not involved in the planning and arrangement of the Safety and Health Management System. Saya tidak terlibat dalam perancangan Sistem Keselamatan dan Kesihatan Pekerja.
Disagree Tidak setuju
1 2 3 4 5 Agree Setuju
6. I’am involved in implementing Safety and Health matters. Saya terlibat dalam perlaksanaan perkara-perkara yang melibatkan Keselamatan dan Kesihatan.
Disagree Tidak setuju
1 2 3 4 5 Agree Setuju
7. Occupational Safety and Health Management System affects Shell’s finance. Sistem Pengurusan Keselamatan dan Kesihatan Pekerjaan memberi kesan kepada kewangan Shell.
Disagree Tidak setuju
1 2 3 4 5 Agree Setuju
8. The Safety and Health Management System should include more financial consideration. Sistem Keselamatan dan Kesihatan Pekerja perlu memberikan pertimbangan kewangan yang lebih.
Disagree Tidak setuju
1 2 3 4 5 Agree Setuju
What is your involvement in the Occupational Safety and Health Management System? Apakah penglibatan anda dalam Sistem Pengurusan Keselamatan dan Kesihatan Pekerjaan? ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________ From your opinion, how can Occupational Safety and Health be improved? Pada pendapat anda, bagaimana Keselamatan dan Kesihatan Pekerja boleh ditambah baik? ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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APPENDIX C: Observation Checklist Recording Form
Research Topic
ASSESSMENT OF SELF REGULATORY PRACTICES IN OCCUPATIONAL SAFETY AND HEALTH MANAGEMENT SYSTEM AND SAFETY PLANNING
AT SHELL OIL REFINERY PORT DICKSON Date: Activity: Location: Respondent Groups: OBSERVATION ITEMS YES NO N/A
Refers to company mission, vision and policy directly or indirectly.
Notes: Clear objective or goal driven activity.
Notes: Routine complacency.
Notes: Promotes improvisation for OSH and/or improvement for OSHMS.
Notes: Room for flexibility in arrangement or implementation.
Notes: Includes consideration towards financial implication
Notes: Participant’s room for input in activity:
Low 1 2 3 4 5 High
Holistic participation for decision or arrangement: Low 1 2 3 4 5 High
Participant’s level of influence in activity: Low 1 2 3 4 5 High
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APPENDIX D: QSR NVivo 8 Generated Project Summary Report
Generated: 19/11/2013 4:35:06 PM
Project: Improvement of Self Regulatory Practices in OSHMS and Safety Planning at SRC PD Description Improvement of Self-Regulatory Practices in OSHMS and Safety Planning at SRC
PD. Based on the research objectives, the following research questions will be the backbone of the whole project: (1) What are the current practices in OSHMS safety planning Shell Port Dickson? (2) What are the results of comparison from OSHMS guideline by DOSH? (3) What are the rooms for improvement in the current practices? (4) How the current self regulatory practice in OSHMS safety planning can be improved? Users Name Initials Salehuddin SALEHUDDIN Created On 14/11/2013 1:47:48 AM
Modified On 19/11/2013 4:20:19 PM Location N:\SAMBUNG STUDY\modul 12 - project paper dissertation (ems
2106)\data\NVIVO\OSHMS.nvp By SALEHUDDIN By SALEHUDDIN Attributes Documentation Items40 1 - VMO Picture 10 - policy-stop_work Document 11 - organisation Picture 11 - organisation video Video 12 - shell org Document 13 - qhsse org Document 14-16 - Role & Task Document 17 - HSSE Committee Meeting 350 Document 18 - HSSE Committee Meeting 350 Document 19 - PINM Statistical Analysis YTD Document 2 - policy-hsse Document 20 - minimum_health_management_standard Document 21 - HSEMS vs OHSAS18001 Document 22 - hsse_ms_manual Document 23 - oil_spill_response_plan Document 24 - Crisis Management Plan Document 25 - ERP Emergency Response Plan Document Project Summary Report Page 1 of 7
26 - business_continuity_contigency_plan Document 27 - Permit To Work System Document 28 - RamGuide Document 29 - Job Hazard Analysis Document 3 - policy-drugs Document 30 - Hazard & Effect Management Process Document 31 - Management of SRC Refined Products & Hazardous Substances Document 32 - Precautions Against H2S Poisoining Document 33 - Unsafe Act Auditing Document 34 - External Audit Action Item Closure Procedure Document 35 - checklist for new recruit Document 36 - RFW-P108-F01 Customer Survey Document 37 - RFW-P106-F01 Management of Change Form Document 4 - policy-er Document 41 - HSSE Document Master List Document 42 - HSEMS vs ISO14001 (updated1) Document 43 - doc Control pROCEDURE Document 44 - Internal Audit records procedure Document 5 - policy-hiv_aids_hepatitis Document 6 - policy-mobile_phone Document 7 - policy-sexual_harassment Document 8 - policy-smoking Document 9 - policy-vehicle Document
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Free Nodes Items 46 Allows Thought Process Free Node Assesment on Needs Basis Free Node Big Financial Resource Free Node Checklist Focused Thought Process Free Node Commitment Challenge Free Node Compliance Mindset Free Node Departments Role and Task Free Node Example Safety Spending Free Node Financial Needs Channel Free Node Focus on Maintaining Free Node Focus on Past Experience Free Node Gaps in Requirement Free Node Implementation Challenge Free Node Initial Review Unidentified During Data Collection Free Node Involvement Challenge Free Node Lack Financial Consideration Free Node Project Summary Report Page 2 of 7
Lack Ground Map to Support ERP Document Free Node Lack Health Matters in OSHMS Free Node Lack Improvement Mindset Free Node Lack Involvement Free Node Lack Objectivity Free Node Lack of Initial Review Reference Free Node Lack of Legacy Free Node Lack Procurement and Contract Involvement Free Node Lack Recognition Free Node Lesson Learnt Basis Free Node Loss Costing but no Cost Benefit Free Node Mother Document Free Node No Specific Cost Analysis Free Node Non Holistic Accountability Free Node QHSSE SRC PD Organisation Free Node Questionnable Competency Free Node Reactive Mindset Free Node Reliance on Tools Free Node Responsibility to Ownership Free Node Rigid to Categories for High Hazard Free Node Shell Organisation Free Node Spend when Obliged Free Node SRC PD Organisation Free Node Supporting Document Free Node Supporting Plan Free Node Supporting Policy Free Node Supporting Procedure Free Node Top Down Approach Free Node Top Intent not Absorbed Down Free Node Well Defined Policy Free Node Internals Items Sub-folders 4
Interviews Items 5 1 - Operational HSE Audio 2 - Head of HSSEMS Audio 3 - HR Rep (Op Training Coordinator) Audio 4 - OHN Audio 5 - OHD (Physician) Audio
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Models Items 8 Compliance Rigidness Dynamic Model Financial Cost Dynamic Model Involvement Dynamic Model Objectivity Dynamic Model Positive Aspects Dynamic Model Suggestions from Data Dynamic Model THOUGHT PROCESS Dynamic Model THOUGHT PROCESSES Dynamic Model Observation Items 2 meeting hssseq Audio safety induction FULL Video Relationship Types Items 3 Associated Relationship Type is a Cause of Relationship Type is a Characteristic of Relationship Type Relationships Items 50 Compliance Rigidness (is a Cause of) Assesment on Needs Basis Relationship Compliance Rigidness (is a Cause of) Checklist Focused Thought Process Relationship Compliance Rigidness (is a Cause of) Compliance Mindset Relationship Project Summary Report Page 4 of 7
Compliance Rigidness (is a Cause of) Lack to Improve Mindset Relationship Compliance Rigidness (is a Cause of) Mother Document Relationship Compliance Rigidness (is a Cause of) Reactive Mindset Relationship Compliance Rigidness (is a Cause of) Reliance on Tools Relationship Compliance Rigidness (is a Cause of) Rigid to Categories for High Hazard Relationship Financial Cost (is a Characteristic of) Big Financial Resource Relationship Financial Cost (is a Characteristic of) Example Safety Spending Relationship Financial Cost (is a Characteristic of) Financial Needs Channel Relationship Financial Cost (is a Characteristic of) Lack Financial Consideration Relationship Financial Cost (is a Characteristic of) Loss Costing but no Cost Benefit Relationship Financial Cost (is a Characteristic of) No Specific Cost Analysis Relationship Financial Cost (is a Characteristic of) Spend when Obliged Relationship Improvement Suggestions From Data (Associated) Commitment Challenge Relationship Improvement Suggestions From Data (Associated) Gaps in Requirement Relationship Improvement Suggestions From Data (Associated) Implementation Challenge Relationship Improvement Suggestions From Data (Associated) Initial Review Unidentified During Relationship Data Collection Improvement Suggestions From Data (Associated) Lack Ground Map to Support ERP Relationship Document Improvement Suggestions From Data (Associated) Lack Health Matters in OSHMS Relationship Improvement Suggestions From Data (Associated) Lack of Initial Review Reference Relationship Improvement Suggestions From Data (Associated) Lack of Legacy Relationship Improvement Suggestions From Data (Associated) Lack Recognition Relationship Improvement Suggestions From Data (Associated) Questionnable Competency Relationship Involvement (is a Characteristic of) Departments Role and Task Relationship Involvement (is a Characteristic of) Involvement Challenge Relationship Involvement (is a Characteristic of) Lack Involvement Relationship Involvement (is a Characteristic of) Non Holistic Accountability Relationship Involvement (is a Characteristic of) Responsibility to Ownership Relationship Involvement (is a Characteristic of) Top Down Approach Relationship Objectivity (is a Characteristic of) Focus on Maintaining Relationship Objectivity (is a Characteristic of) Focus on Past Experience Relationship Objectivity (is a Characteristic of) Lack Objectivity Relationship Objectivity (is a Characteristic of) Lack Procurement and Contract Involvement Relationship Objectivity (is a Characteristic of) Lesson Learnt Basis Relationship Objectivity (is a Characteristic of) Top Intent not Absorbed Down Relationship Positive (Associated) Allows Thought Process Relationship Positive (Associated) QHSSE SRC PD Organisation Relationship Positive (Associated) Shell Organisation Relationship Positive (Associated) SRC PD Organisation Relationship Positive (Associated) Supporting Document Relationship
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Positive (Associated) Supporting Plan Relationship Positive (Associated) Supporting Policy Relationship Positive (Associated) Supporting Procedure Relationship Positive (Associated) Well Defined Policy Relationship THOUGHT PROCESS (Associated) Compliance Rigidness Relationship THOUGHT PROCESS (Associated) Financial Cost Relationship THOUGHT PROCESS (Associated) Involvement Relationship THOUGHT PROCESS (Associated) Objectivity Relationship
Survey Items 11 Random Respondent 1 Document Random Respondent 10 Document Random Respondent 11 Document Random Respondent 2 Document Random Respondent 3 Document Random Respondent 4 Document Random Respondent 5 Document Random Respondent 6 Document Random Respondent 7 Document Random Respondent 8 Document Random Respondent 9 Document Tree Nodes Items 54 Allows Thought Process Tree Node Assesment on Needs Basis Tree Node Big Financial Resource Tree Node Checklist Focused Thought Process Tree Node Commitment Challenge Tree Node Compliance Mindset Tree Node Compliance Rigidness Tree Node Departments Role and Task Tree Node Example Safety Spending Tree Node Financial Cost Tree Node Financial Needs Channel Tree Node Focus on Maintaining Tree Node Focus on Past Experience Tree Node Gaps in Requirement Tree Node Implementation Challenge Tree Node Improvement Suggestions From Data Tree Node Initial Review Unidentified During Data Collection Tree Node Involvement Tree Node Involvement Challenge Tree Node Project Summary Report Page 6 of 7
Lack Financial Consideration Tree Node Lack Ground Map to Support ERP Document Tree Node Lack Health Matters in OSHMS Tree Node Lack Involvement Tree Node Lack Objectivity Tree Node Lack of Initial Review Reference Tree Node Lack of Legacy Tree Node Lack Procurement and Contract Involvement Tree Node Lack Recognition Tree Node Lack to Improve Mindset Tree Node Lesson Learnt Basis Tree Node Loss Costing but no Cost Benefit Tree Node Mother Document Tree Node No Specific Cost Analysis Tree Node Non Holistic Accountability Tree Node Objectivity Tree Node Others Tree Node Positive Tree Node QHSSE SRC PD Organisation Tree Node Questionnable Competency Tree Node Reactive Mindset Tree Node Reliance on Tools Tree Node Responsibility to Ownership Tree Node Rigid to Categories for High Hazard Tree Node
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Shell Organisation Tree Node Spend when Obliged Tree Node SRC PD Organisation Tree Node Supporting Document Tree Node Supporting Plan Tree Node Supporting Policy Tree Node Supporting Procedure Tree Node THOUGHT PROCESS Tree Node Top Down Approach Tree Node Top Intent not Absorbed Down Tree Node Well Defined Policy Tree Node
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APPENDIX E: NVivo Nodes Used in Open Coding
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APPENDIX F: Interview Transcript with SHO
Interview with SHO (Operational HSSE) – Zulkarnain Mohd Said
Q.1 From your perspective, describe the Occupational Safety and Health Management System for Shell Refining Company in Port Dickson? Actually kita ada manual…..ok I tunjuk you manual and kita based on HSEMS. Actually HSEMS tu, Hj dah bagi kat saya. Dah bagi dah? Actually HSEMS tu, Hj dah bagi kat saya. Saya dah ada. Dia combine Environment dan Quality. Just nak tau your perspective and how does it stand with the other management system. Adakah dia merge, standalone atau support other management sytems. Kita gunakan kita punya management system where actually this is our mother document. The challenge is more towards implementation where you need high commitment. The important thing in Shell, we do not have that much problem especially from top management because what drives to make sure this is happening or materialize is high commitment from top management. So Shell actually, how is really work is because the top management really play their part to make sure that this is materialize. So the challenge actually is how we want to make sure that this control frame for this management system is really being practiced accordingly to what have been stipulated in this document is to make sure that we continuous effort and monitoring. So, in Shell we have very good initiative….. we have very good I would say, many essential tool that help to make this happen. But the challenge is how we want to actively use this tool and make sure that we have a really close look….....errr plan to check. So sometime we have so many initiatives and if doesn’t
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stay alive, then the PDCA cycle will not work. So, the challenge is to make sure that everything we do, we must have a really close look to ensure that it is really effective. So for example we have an audit tool. We have a lot of audit tool……we have internal, we have external…… but the important thing is to make sure that this is going on. So if I give you some sort of general statement or how we want to manage HSE Management System is we want to make sure that a close look is being sustained. To make sure that it is sustained, the resource is very important, the competency is also very important – play a very high role part of that to make sure that this tool is really perfected and being used as what it is designed for. So that will answer on the OSHMS for Shell. So I would say more towards PDCA cycle. The challenge is to make sure that is being done. Q.2 Is it an asset or liability? Please elaborate. Cik Zul, do you think this management system is more of an asset or liability to Shell? Management system should be an asset. A liability means you do not well manage on your management system. It should be a very good asset that you use this to protect yourself and to use this to gain the objective of what you want, especially your policies. So we want to make sure that we have a direction and that will be our guide to make sure that management system is really well structured and constructively we use for our day to day activity. Q.3 How do you relate it towards the company’s Vision and Mission? Third question skip (because answered in second question). Q.4 What is your involvement in the arrangement of it? Fourth question skip (because it is obvious the role of the SHO in OSHMS). Q.5 How do you contribute towards the implementation? Fourth question skip (because it is obvious the role of the SHO in OSHMS). Q.6 How is the arrangement and implementation conducted from your point of view? Is it just sekadar fulfill OHSAS or there is another way you derive? Arrangement and implementation is conducted in a very well mannered and if you want to make something happen to make materialize, the arrangement on the planning must be in very good manner. So, what we did hear actually, we have not only by HSE driven, we want all departments and all side all other discipline own the responsibility. So, we talking about ownership is belong to individuals. So, we in HSE department some sort of support to them. We don’t want to anymore for example like a kind of policeman but we are more coaching and make things happen. So the planning and arrangement is very important. Without the arrangement and planning, we do not have a complete how we want to achieve from the management system. So, is talking about the teamwork, responsibility and accountability. So, once we decided who will be accountable for that, we have a process of system we have about almost 23….. I couldn’t get the correct number. But the processes all they have owners. So, these processes we call it like for example “permit to work” is like a critical processes that we want to make sure that what our objective and our mission can be fulfilled. So, these processes they have owners and they have to fulfill all they’re responsibility and they have to be reported every month. I give you
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simple example like myself, I have main process where “permit to work” is under me and the sponsor is my boss, and my boss definitely will make sure that I done my duty to make sure that my processes work well to contribute to the critical activities. That is one of the route to all the processes. Another process could be MOC, Management of Change. Another process could be inspection. So all this have owners to drive this to make things happen. So in a nutshell we talking about ownership and accountability to make sure that this is happening. Ada some sort of, mungkin Encik Zul keep a record of the initial review of the arrangement of the OSHMS/HSEMS ? The review, of course we have the management review that you can get here. Musa is the owner. We review this every year and to get the effectiveness of that program, of that tool to make sure that we really review where our status and where our improvement that we need to cover all the gap that we identified. So one of the content of the management review is the HSEMS? Yes. Q.7 Are there any further considerations for the arrangement and implementation besides compliance to regulations and standards? Ada additional considerations tak? Ya, of course. The first priority is to make sure that whatever we need to comply with all our Shell regulation and Shell procedure need to be complied and on other parameter that we monitor are incidents. What are the incidents that happened and what are the threats and what are the statistics and what are the precursors. Precursor means what are the signal that could for us to improve to make sure that this doesn’t happen again. So for example actually we discuss our statistic in the management review and we see what is the trend, the pattern of the incident and we also study what are the precaution and what are the steps that we need to take to make sure that doesn’t happen again. So that is on the incident. Beside incident also we take some of the feedback from the floor, from the user : what will be the best way to improve our norm. Sometime we feel that our norm could be the best solution but with the feedback from the floor from the user, that also will take into account. So I would say it is many many parameters of many many input that we use during it. Q.8 Are there any financial considerations towards the arrangement and implementation? Eighth question skip (because answered in ninth question). Q.9 What financial elements can be considered (or additional considerations) for the current Occupational Safety and Health Management Systems? Any financial considerations towards the arrangement and implementation of OSHMS? We really allocate our budget. We feel that is really is a need and in Shell that is really a top priority. We will accommodate for that and especially we in the oil and gas company we do not have much problem on costing and every time when we do a budget we see that that must be done and especially not compromise on any implication on the asset, the people, the environment… we take as very high priority. What are the financial elements that are considered during the consideration for the HSEMS?
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Example could be resources, could be equipment, could be enhancing what are the safeguarding system that to make sure it protect the whatever equipment that is protectable and we probably we need to put more financial resources to upgrade our equipment, our gadget to make sure that is safe to be used then we will consider on that. Not only on that, that is probably on equipment but on resources could be competency level, could be the training to bring any external resources that could have to improve that process. We will do that. What is the platform that Shell use to bring about this financial consideration? It’s simple… first of all it’s about legislation, if we think that will bring up to ALARP, then we have our measurement we call it ALARP : As Low As Reasonably Practicable. So as long we have to meet this ALARP condition, then that will be most justified parameters that we have to have here. What is the platform? We have one is management review, we will table out in the management review. Annual? Yes annual, another one is our yearly budget. Our yearly budget is ahead looking, where we really budget to what we really going to spend next year. So have allocate budget and this will be challenged by our top management and especially our account manager and when we justified that this should be allocated, then will table up in the budget meeting for every year. So these two I would say is the two platform we use to get our finance. In terms of the HSE, is there a specific process to calculate HSE matter, when the moment comes management review atau annual budget, during that time baru put forward. But that specific channel, procedure or process takde la? Process for what? Budget? Yes, finance. Process, procedure, I do not know how to relate that, but our review – mid year review and end year review will definitely will definitely will cover this to make sure that we allocate some budget for our we call it LE – Latest estimation where we know what sort of budget that we need to consume and if that will burst beyond the plan, we roughly know what our plan for next year. So, the best platform is more talking about the mid year review to see what is our cost status right now. Q.10 What are your suggestions to improve the current Occupational Safety and Health Management System? Last but not least, your suggestion to improve the current HSEMS. If anything, your opinion. My suggestion is, everything we do………..I would say that I was very lucky I work for a company is that safety is not only a priority but safety is a value. I have a colleague outside there where they have struggled they have challenge talking about budget talking about commitment. But for me, wherever you go, whether you are in oil and gas, whether you are in construction whether you are small company whether you are big company, important thing is the commitment and whether you have an objective, how you want to make sure that the management system been done well. The challenge here actually is what I say is first of all is commitment the sincerity whether you want to make sure that you treat the safety is really a value. If you treat safety is something that you have to do, must do then you will come out more better. Anyhow in any organization, whether in oil and gas or construction, the top management who drive this management are the one who really I would say most crucial part of it. So if you challenge, it is more to commitment on how we commit.
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APPENDIX G: Interview Transcript with Head of HSSEM S
Q.1 From your perspective, describe the Occupational Safety and Health Management System for Shell Refining Company in Port Dickson? You can answer briefly to save your time. If I need any clarification, I will ask. (He gave me a copy of the HSEMS for SRC) Q.2 Is it an asset or liability? Please elaborate. You can answer briefly. I think any management system is an asset. I would it’s an enabler. But in the end, people who execute it. I would say it’s both, because we are still binded by the legislation. Ok lah. Q.3 How do you relate it towards the company’s Vision and Mission? Third question skipped (time constraint) Q.4 What is your involvement in the arrangement of it? Your involvement? Memang you directly HSEMS but you apa? I memang the focal point. When you say focal point, meaning updating the HSEMS. Besides managing/updating the HSEMS, what else do you do? What else do I do? I’m also the so called focal point for incident investigation system. So kat sini we call it as causal learning. That’s the method that we use. Q.5 How do you contribute towards the implementation? Fifth question skipped (HSEMS guy is obviously directly involved) Q.6 How is the arrangement and implementation conducted from your point of view? Usually HSEMS atau any management system dia ada so called Initial Review. Ada any document atau file lama that I can study how it was created. Saya dah Tanya Hj, dia kata takde. Dia kata after 7 years records dia buang. Atau you have a checklist atau some sort of guideline or paperwork for the first arrangement? This is because I want to see the thought process of creating the management system, the inception of it.
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I have not seen the initial review. That’s another thing, I punya predecessor he left in March. For 3 months, this position kosong. So there is no handover for this position when I started. Kita punya HSEMS ni started before year 2000. Q.7 Are there any further considerations for the arrangement and implementation besides compliance to regulations and standards? Besides complying to legislation and standards of OHSAS atau Shell punya global HSE policy…… besides that ada any other considerations dalam reviewing arrangement of the HSEMS. I don’t think so, those 3 (legislation, OHSAS and global HSE policy) are the main governance. Actually the control framework is very encompassing. Any additional considerations? Takde. Q.8 Are there any financial considerations towards the arrangement and implementation? ……Towards HSEMS. Financial consideration……normally HSE items ni, it’s a do item… maksudnya you don’t argue whether you need to do or not. In terms of financial perpective, you just budget and spend. What about mechanism, atau specific steps when involve financial implication for anything that you want to implement. Atau you just come out with a quotation ataupun recommendation of whatever to implement. Example? Examples ranging from substitution of something sampailah ke PPE. Aaah…. hierarchy of control. Could be hierarchy of control ataupun others……training ke……itu dah admin control. I mean apa considerations that contoh lain departments, adakah training ada some sort of quota. Contohnya. I think to answer that question, conceptually ada Hazards and Effect Management Process. So this one ni macam equivalent to HIRARC. So we use this term quite common ALARP. So what it means by reasonably practicable in ALARP maksudnya you reduce the risk until towards an acceptable risk…. comparable so called resource planner. I give you one example, one scenario macam you ada this one hazard…. let’s say fire explosion, you put in some engineering control and definitely you need to put some investment so that is cost associated. So you assess what is the residual risk, so you put this one (explains the HEMP). Let’s say this one hazard/scenario the current rate is RED (further exlplain HEMP ala severity times likelihood). So we need to do something la. So definitely we will go for engineering control first and there is a cost to it and then for example you reduce the risk to yellow. Yellow meaning medium risk. So as a business we will evaluate whether this is acceptable or not. Can we continue the operation with yellow risk. How do you evaluate? Risk assessment la. In terms of finance? We try as best as possible to spend less to get maximum results. So that is financial consideration la. But at the same time, we don’t want to be so relaxed, so lenient, that we want to save so much cost in the expense of safety. We reduce until the risk is acceptable and the acceptable resource cost.
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Acceptable and reasonable is very subjective. Dia takde so called calculation….because what could be acceptable and reasonable to Shell might not be for others. People can say, no Shell is a big multinational corporation, international – global. They can afford more than this, they should take the maximum, not as low but as most practicable. Some people might say that, it is verfy grey area jugak la. (Chuckle laugh)….Concept of ALARP is that we don’t want to spend unnecessarily if the risk is already ok or acceptable towards us. Contohnya, the cheapest will achieve yellow (moderate safe), but more expensive will achieve blue (maximum safe). So how will Shell decide? Basically the risk assessment team, dia akan do the risk assessment and present to the decision makers who are accountable. Q.9 What financial elements can be considered (or additional considerations) for the current Occupational Safety and Health Management Systems? If you were to put across to finance department regarding HSEMS. What would it be? Actually, I don’t remember seeing the word finance in the HSEMS (flipping through the HSEMS). Memang takde, saya rasa itulah pengikat dia…. at the end of the day, nak tak nak you have to consider jugak finance because if its not mentioned in management system, finance will be something blurry/subjective. Good, Shell mesti buat, but what about others yang small companies, because my research ni case study at Shell, tapi kalau boleh applicable to all industries itself. Small companies kalau boleh nak elak, taknak keluar duit sikit pun. But when in the management system dah ada clause to make consideration, nak taknak dia kena buat. Betul la you kata finance… I mean integrating the business plan in the HSEMS (Browsing HSE documents on computer on showing Shell business plan) Actually, business planning in short is budgeting. Actually we are in the midst of business planning for next year by department. Q.10 What are your suggestions to improve the current Occupational Safety and Health Management System? Tenth question skipped (due to time constraint)
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APPENDIX H: Interview Transcript with HR Representa tive
Q.1 From your perspective, describe the Occupational Safety and Health Management System for Shell Refining Company in Port Dickson? Explain the OSHMS in SRC. We have local requirement and Shell global requirement. One is HSE framework where the SRC globally have to follow. Second is the Safety Management System that we have to follow and procedures. Q.2 Is it an asset or liability? Please elaborate. For this question, from your opinion, there is no right or wrong. Of course it is an asset. We don’t want to damage our environment, our machines, our people so we can do sustainable business. It is an asset that is closely related. Q.3 How do you relate it towards the company’s Vision and Mission? So indirectly that would also the relation of the HSEMS to SRC VMO. Yes. Q.4 What is your involvement in the arrangement of it? For, the HR department, what is the arrangement involvement of the Safety Health Management System? Arrangement in what sense? Arrangement, from, start – implementation – continual improvement. How the HR’s role in the management system itself. Ok, this not only HR. Everybody participate. If you ask me about HR relationship with safety there is not much link that can be made. HR per se handling union issue, all this kind of thing it is not so much on the safety. However, training yes. We train our workers to be competent in terms of HSSE and in term of day to day work. For example, there’s a machine out there, so everybody who want to put their hands on the machine must be competent. We also come out with their operational procedure. We also have safety procedure, they must be assessed competent in doing HSSE critical procedure. What does it mean by critical procedure? Any procedure that involve life saving rules. We have 12 life saving rules is critical, must be followed. Any activity that involve in life saving rules, the people must be competent. What is competent? It’s defined in HSE framework. Some weakly defined in ISO. In the
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framework you must have assessor. Independent assessor, internal assessor, external assessor on those who are assessed. So we don’t want them to get injured. So when they use this machine, what are the risks? So to fulfill that, the competence, we have a system in place, we call it HSE Level 1 assurance program for front line people. Front line people meaning those who put their hands on the machine. It can be process technician, maintenance technician, supervisor. We have 36 competent assessor. I’m the one lead assessor who train the assessor as part of resource training. So we have to show competence by going to exam. We then are given the title assessor so we can assess the people is based on normally collecting evidence. We got 1,360 assesment to be done. Massive kind of assurance program. (Shows assessments on computer and assessor related documents). I will give feedback and motivate them after the assessment. The things that we can measure, we can control better. So statistics help us to control better (shows statistic on computer). You measure things you can manage things. (proceeds to show and explain compliance report on computer). This not play play kind of thing because we take serious in safety. (shows and explain other reports for example). Q.5 How do you contribute towards the implementation? Fifth question skipped (answered in fourth question). Q.6 How is the arrangement and implementation conducted from your point of view? Sixth question skipped (seventh answer implies HR is not directly involved). Q.7 Are there any further considerations for the arrangement and implementation besides compliance to regulations and standards? In terms of legislation, regulation, are there anything that you have to comply to? On legal requirement, DOSH says for example we have to be certified on confined space entry…. so we have to the managers there, we talk to DOSH make arrangements, we talk to safety department and then run course for them, manage course. We do, yes. We are working for it. Besides complying to legislation and regulation, anything additional to strengthen, enhance more than the minimum requirements? On behalf of HR. In the plant they have the KPI, permit to work, etc. We….aah…(laugh). we….. aah (pause). We are very difficult to marry the HR with HSE. The only thing we employ people, we ask them to go for induction. Of course, when new guys come in, we train them, we manage them, we send them to induction course. Per se HR to put the blood and sweat in HSE is very difficult to explain. HR is dotted line to HSE. Q.8 Are there any financial considerations towards the arrangement and implementation? What about the financial consideration towards for the training, must it be presented and endorsed? (shows and explains training plan calendar) We pay money for only legal requirement and Shell requirement. Other than that ada juga external requirements when the needs is there. So, basically no budget constraints la. Basically no financial issues? No financial issues.
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Q.9 What financial elements can be considered (or additional considerations) for the current Occupational Safety and Health Management Systems? Fifth question skipped. Q.10 What are your suggestions to improve the current Occupational Safety and Health Management System? As a holistic, any suggestions to improve as a whole or from the aspect of HR. Auditor recognition. What do you mean recognition? Some auditors, even the manager don’t know that and no incentive. No incentive tapi you get extra burden. Auditor must me from HR? Not necessarily, it can be from anyone. On what basis hantar auditor hantar course? The boss recommends. (Mumbling) Our last audit, 3 out of 5 auditor tak datang. Only me and my friend datang. Kerja lebih. Asalkan buat je lah internal audit. (Grumbling). I assume if they are not coming because there is no recognition. Nobody wants extra work. So how to motivate? Kalau ikutkan kalau tak cukup auditor tak boleh audit, postpone. … and are there any other challenges? There are shift workers. So sometimes we call them for assessment, training. They have to be called outside their shift and make arrangements of time, working overtime, off day….. on this kind of training. This is our constraints and limitation because we have to respect their off day.
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APPENDIX I: Interview Transcript with Occupational Health Nurse
Q.1 From your perspective, describe the Occupational Safety and Health Management System for Shell Refining Company in Port Dickson? Can you tell me a bit of the OSH Management System? Basically, my role here lebih kepada Emergency Preparedness and fitness to work. Tapi yang lain tu, sub-sub to ada banyak la. Ok dari segi emergency preparedness, I need to ensure that kita align based on the Shell Framework. Yang dia ada tiers apa semua tu. So, beside that I mention pasal fitness to work, medical surveillance, programs. Itu part of the OSHMS la. Ok, my role here banyak focus on that 2 lah. First aider, itu I yang coordinate. Q.2 Is it an asset or liability? Please elaborate. From your opinion, do you think the OSHMS is an asset or liability that you comply. It’s an asset. Q.3 How do you relate it towards the company’s Vision and Mission? How do you think it relates? Yes of course it relates in terms of whoever yang comes under specification or framework need to comply for it. Once you dah fulfill nanti, I believe you akan support the VMO. Q.4 What is your involvement in the arrangement of it? In terms of your appointment. My role here lebih banyak pada coordinating dari segi coordinate with the process owner, the asset manager. For example macam medical surveillance, I rasa the most effective way is to get the key person to communicate and get the staff engagement. I go to the key person rather than I pergi to each one. Q.5 How do you contribute towards the implementation? I guess this question is also answered by your previous question. Ok, I buat coordination tadi and endure whatever the result is, I take the further action. For example, he went on mercury test ke, benzene test ke based on the result tu, then I will discuss with the OHD ke the process owner ke. From that, if things need to be investigated further…it’s a teamwork punya thing. Tapi on medical surveillance I take the big role there.
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Q.6 How is the arrangement and implementation conducted from your point of view? From your point of view, how is it conducted. It needs support from all departments. It is teamwork punya contribution yang penting. Otherwise you cannot work alone. You need to get the engagement because I believe banyak issues from the site, from the operation. Not only daripada office site. So, macam I cakap tadi, banyak kepada discussion, brainstorm. Ada apa challenges from this. When comes to the staff attitude, which they suppose to go to medical surveillance but they are reluctant banyak reason tak turn up. Have to go for the training, tak turn up training. Itu banyak lebih pada the attitude of the staff la, which is I banyak push to the manager to handle. Kalau tak memang payah. Q.7 Are there any further considerations for the arrangement and implementation besides compliance to regulations and standards? Is there anything besides, register, standards, regulations. So far I kat sini, I banyak rely on standards. Q.8 Are there any financial considerations towards the arrangement and implementation? Any financial considerations towards OH in SRC? Takde. Kalau kita nak beyond daripada standard, kita nak ‘up’kan lagi the medical surveillance or other HSE matters. Unless you ada concrete reason. Of course, I think dia nak jugak supporting document. We have to prove it. The management ok. Q.9 What financial elements can be considered (or additional considerations) for the current Occupational Safety and Health Management Systems? Dari aspect OH from your opinion? Takde, in terms of financial dah cukup. Maksud saya any additional yang memerlukan financial yang boleh ditambahbaik? Takde masalah kot. As long as you can justify, whatever you can prove to the management, they can really whatever figure. Tapi kalau dia nampak benda tu macam wasting, for example you already a trainer. Why do you go to another course because you already certified. It is not necessary to assign another person to be a trainer, which happens in one of the scenario which I see the management disagree sebab nampak macam membazir. It seems as though Shell, is unlimited funding, therefore tak perlulah cost benefit analysis? MMM (agrees). Q.10 What are your suggestions to improve the current Occupational Safety and Health Management System? Any suggestions? I takde, have no idea.
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APPENDIX J: Interview Transcript with OHD
Q.1 From your perspective, describe the Occupational Safety and Health Management System for Shell Refining Company in Port Dickson? Skip question (because of time constraints). Q.2 Is it an asset or liability? Please elaborate. Skip question (because of time constraints). Q.3 How do you relate it towards the company’s Vision and Mission? Skip question (because of time constraints). Q.4 What is your involvement in the arrangement of it? Whether directly or indirectly, adakah dipanggil? In terms of the management system, I’m not directly involved. My role is more on providing advice, in relation to health services on site. I’m covering downstream businesses throughout Malaysia including the refinery. So I get involved and influence how the OH services are being provided here. That’s how I get involved in the process and the implementation. Q.5 How do you contribute towards the implementation? Skip question (indirectly answered in question four). Q.6 How’s the arrangement and implementation conducted from your point of view? Skip question (because of time constraints). Q.7 Are there any further considerations for the arrangement and implementation besides compliance to regulations and standards? From your opinion? I think what we have done differently here in SRC and Shell in general, we have gone beyond compliance to regulation. So of course for OH, it remain as what we call, run and maintain program. Meaning to say, we maintain program so much so that we can keep in compliance with the law. Not only for the local legislation but Shell procedures. Point number two, we have gone beyond that throughout the
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activities that we implement especially what we call the wellness activities which has been introduced in the past 3 years. Which have been more and more aggressive looking at personal wellness that we like to achieve what we call the culture if health. So, we have moved from compliance towards culture of health and wellness has been our priority. Wellness is our personal health. What is the status right now? Have we achieved the culture? Yes of course. How do you measure hat you have achieved? There are a few key programs that we have. Those programs are basically as much as possible try to manage what we call disease related risk. For example the common ones would be smoking, physical activities and diets. So these are the 3 common risk factor to any chronic illnesses in the world. So all the activities are focused on these three items. For here in SRC PD I think we have incorporated a lot of things, one is what we call the wellness. We have programs one week once a year. I think that’s not all, I think there are many other programs that are related to this, we have stop smoking cessation programs throughout the year. We have competitions amongst the staff throughout the year. We have physical activities throughout the year. So, you are looking at the more comprehensive wellness activities amongst the staff meaning the organization. So, to say that is an ongoing process. Takde exact measurement? There’s a short measurement that we have conducted two years ago, what we have observed in SRC PD, we have previously issues on fitness to work, unable to perform their job for example they were obese and obesity also related to spinal problem, back pain and a quite a number of unfit. 3 years ago the number is something like 20 to 30 people who have been certified unfit so they cannot do specific tasks. So, it’s a loss to the company. So what we have achieved today, I think we have reduced the number to something like 5. Now we have reduced the number down to at least to 5 in 3 years. Some of the things which is not incidental or accidental. When you talk about obesity, when you talk about muscle stretching, it’s all interrelated. We see that the number of people who are unfit at the moment have been reduced to 5. There are many other factors that may contribute. At least, those are the simple things that we do, it might not be accurate statistically, but at least that is something that we have achieved to date moving towards that direction. Q.8 Are there any financial considerations towards the arrangement and implementation? Skip question (because of time constraints). Q.9 What financial elements can be considered (or additional considerations) for the current Occupational Safety and Health Management Systems? Skip question (because of time constraints). Q.10 What are your suggestions to improve the current Occupational Safety and Health Management System? Any suggestions in terms of OH or OSHMS at SRC PD. We should improve on the competent person especially the SHO and also the OHN. There is no requirement. What we do here in Shell is more of Shell requirement but so far there is none for local requirement. Local requirement does not require OHN on site, so health has not been put as important as safety. The health part punya component banyak kurang lagi. The health part I tengok banyak lagi. Health
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component is generally speaking not as good as safety. We are looking at that from our perspective. SHO competencies, I’m not sure how it is being assessed their competency from time to time but I know that questionable. They might have the certification but moving forward, what are the assessment that they need to go through to make sure that they’ve.
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APPENDIX K: Observation Notes for Safety Induction
Research Topic
ASSESSMENT OF SELF REGULATORY PRACTICES IN OCCUPATIONAL SAFETY AND HEALTH MANAGEMENT SYSTEM AND SAFETY PLANNING
AT SHELL OIL REFINERY PORT DICKSON Date: 2 Sep 13 Activity: Safety Induction Location: SRC HSSE Induction Centre Respondent Groups: New Employees OBSERVATION ITEMS YES NO N/A
Refers to company mission, vision and policy directly or indirectly. √
Notes: Only mentions about company Vision, Mission and Objective. No review or explanation given on company Vision, Mission and Objective. Clear objective or goal driven activity. √
Notes: Covers all the important scope of the safety induction which includes: visitors, permit-to-work, road safety, marine, environment, safety walks, PPE, working at height, H2S, Shell 3 Golden Rules and Shell 12 Life Saving Rules. Routine complacency. √
Notes: Safety induction is not executed complacently and conducted well. Promotes improvisation for OSH and/or improvement for OSHMS. √
Notes: There is room for improvement. Rather than teaching to comply to safety rules, it will be better if the mindset goes beyond complying by indoctrinating a thought process culture to keep safe. Room for flexibility in arrangement or implementation. √
Notes: Not applicable because safety induction is not the appropriate channel to affect or influence the OSHMS. Includes consideration towards financial implication √
Notes: Irrelevant to safety induction. Participant’s room for input in activity:
Low 1 2 3 4 5 High
Holistic participation for decision or arrangement: Low 1 2 3 4 5 High
Participant’s level of influence in activity: Low 1 2 3 4 5 High
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APPENDIX L: Observation Notes for HSSE Meeting
Research Topic
ASSESSMENT OF SELF REGULATORY PRACTICES IN OCCUPATIONAL SAFETY AND HEALTH MANAGEMENT SYSTEM AND SAFETY PLANNING
AT SHELL OIL REFINERY PORT DICKSON Date: 26 Sep 13 Activity: HSSE Meeting Location: SRC Meeting Room Respondent Groups: HSSE Committee OBSERVATION ITEMS YES NO N/A
Refers to company mission, vision and policy directly or indirectly. √
Notes: Reflects and guided on company policy. (Eg. Permit To Work – Chairman looks serious upon an incident of forgery on Permit To Work and further explains that employees don’t understand the significance of Permit To Work and its relation with JSA). Clear objective or goal driven activity. √
Notes: Definitely yes in this activity. Apart from LTI achieved, it was announced in the meeting that the company received the Hibiscus Award in Exceptional Achievement for 2013. The chairman did not want these awards to cause complacency and the level of standard achieved must be sustained. Routine complacency. √
Notes: The incident of forgery of Permit To Work was suspected due to complacency or the hassle of many red tapes to go through. The investigation done was not to the point of the root cause of the incident. This could be an isolated case that rarely happens. Promotes improvisation for OSH and/or improvement for OSHMS. √
Notes: Can be seen in the meeting through: (1) incident investigation, (2) bicycle management programs and bicycle safety event (after incident of an employee injured using a bicycle), (3) decrease max noise level acceptance to 115 db. Room for flexibility in arrangement or implementation. √
Notes: Reassess: (1) medical surveillance, (2) shift time work, (3) management of change for noise monitoring after discussing the noise level. Includes consideration towards financial implication √
Notes: No financial considerations were discussed (possibly due to Shell’s “big” budget or financial resources to implement any safety related issues discussed in the meeting). Participant’s room for input in activity:
Low 1 2 3 4 5 High
Holistic participation for decision or arrangement: Low 1 2 3 4 5 High
Participant’s level of influence in activity: Low 1 2 3 4 5 High
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APPENDIX M: Selective Coding in Nvivo 8
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APPENDIX N: Validation E-mail from HSE Manager MISC Berhad
Siti Elina Bt Abdul Rahman <[email protected]> Wed, Dec 4, 2013 at 8:29 AM To: Salehuddin [email protected]
Dear Capt,
I agree theoretically and recommend for the improvised OSH Management System to be tested in real life/industries.
Best regards,
Siti Elina Abdul Rahman
Manager, Research, Planning & Policies | Corporate Health, Safety & Environment (CHSE) | MISC BERHAD tel : +6 03 2275 3757 | fax : +6 03 2275 3931 | mob : +6 013 3884335
email : [email protected] | [email protected] | website : www.misc.com.my
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APPENDIX O: Validation E-mail from Engingeering Safety Officer Sime
Darby Energy & Utilities
zamree amin <[email protected]> Thu, Dec 5, 2013 at 4:07 PM Reply-To: zamree amin <[email protected]> To: Salehuddin <[email protected]> Dear Capt, My comment:
In improving OSHMS, generally or at a company level is not an easy task. This is due to several limitation of the company might face in order to accommodate this changes. Furthermore the company like SRC is a well established organization and has been operated since years ago. However the intention towards improving the SRC HSSEMS is consider a good approach and might be a good reference in future.
Theoretically it is possible to be done by improving the sub-elements related to the HSSEMS which might be directly involved in enhancing their daily operation. But in practical wise, it might to have a proper plan and time to adapt and absorb the changes. In other words the existing HSSEMS concept has already embedded in their culture and by changing or amend the system might affect multi level decision.
As a conclusion, the improvise HSSEMS being suggested is a cool plan and decision in upgrading the existing SRC HSSEMS.
Thank you