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CONTENT• ABOUT VIDEOCON
• VIDEOCON SHAHJAHANPUR
• FACILITY LOCATION PLANNING
• FACILITY CAPACITY PLANNING
• PRODUCTION AND OPERATION MANAGEMENT
• TRANSFORMATION PROCESS
• QUALITY CONTROL DEPARTMENT
• PLANT STORE DEPARTMENT
• HUMAN RESOURCE DEPARTMENT
• PRODUCT LAYOUT
WHAT IS ?1 . WHY VIDEOCON HAS CHANGED ITS LOGO ?
The brand now has changed its 'V' to a flowing style along with a new line -''Experience change'. According to the company, the new Videocon symbol reiterates the ethos of a company dedicated to maintaining the highest international standards of excellence through quality, technology and innovation.
?
STORY OF VIDEOCON The story begins with the idea in the mind of a graduate boy who was very agile and passionate about his ideas and have believe in them. He initiated with sugar mill and ended with an MNC named Videocon India,s no. 1 brand in Consumer electronics and Home appliances by almost 50 million people across the world.The boy named was Shri Nandlal Madhavlal Dhoot, the founder of the Videocon Group
Late Shri Nandlalaji Dhoot
(26th Feb 1932 – 26th April 1993)
WHERE DOES VIDEOCON STANDS TODAY ?
The group has 17 manufacturing sites in India and plants in China, Poland, Italy and Mexico .
Third largest picture tube manufacturer in the world.
Annual turnover of 4 billion USD, making it the largest consumer electronic and home appliance companies in India.
Videocon is one of the largest CPT Glass manufacturers in the world, operating in Mexico, Italy, Poland and China.
On May 23, 2008, Videocon announced that it is studying an invitation from General Electric (GE) to bid for its century-old appliances division which it has put up for sale.
Home Appliances
• Refrigerators• Washing Machines• Air Conditioners• Air Coolers• Mixers, Toasters & Iron• Microwave Oven• Vaccume Cleaner• Geysers• Water Purifiers
Consumer Electronics
• CTV TV• Plasma TV• LCD TV• LED TV• Home Entertainment Systems• Audio/Video Products
• Videocon• Sansui• Kenstar• Kelvinator• Nordmende
Products Brands
BUSINESS PORTFOLIO
1987Washin
g Machin
es
First time in India:
• Flat tube for B&W TV
• PIP in Color TV• Washing machines
as a category• Rotary compressors
in Aircons• Television with
Auto Con Technology
1987 1989/1990 1991 1995 1996 1998
1989-1990Home
Entertainment Systems,
Electric Motors &
Air conditioners1991
Refrigerators &
Coolers
1995Glass
shells for CRT
1996Kitchen
Appliances &
Crude Oil
1998Compressor
s & Compressor
motors2000
PhilipsColor TV
Plant takeover
2005Electrolux -
India 3 plants
takeover
2000 2005
2005Thomso
n acquisiti
on
2005
1985Colour
TV
Route:
• Strong Market Study• Strong Dealer
Network• Multi Brand Strategy
In house Integration:
• Components Manufacturing like Motor, Compressor, Glass, Picture Tube etc.
1985 2009
2009Teleco
m Venture &D2H
2008
2008Merging of Group Brands
Videocon Group: The Story So Far …
VSOL
CE & HA
Solar Energy DTH
Retail
Petroleum
IT
BRAND BASKETS OF VIDEOCON
Energy
Hospitality
PRODUCTION CAPACITY OF 50000 REFRIGERATORS IN AN MONTH.
Strong Backward Integration : Component Division
US $ 120 million
VIDEOCON Industries Ltd. , SHAHJHANPUR
THE INDIAN GIANT
Good transportation facilities
Close Proximity to the raw material
Close Proximity to
Markets
Residential complexes,
schools, hospitals,
clubs, etc.
Availability of
cheap & skillful labor
Less constructio
n costs
Easy availabilit
y of cheap land
Proximity to sub-
contractors
Environment and
community
Government
policies
Basic amenit
ies
Availability of
power supply
SJPR
Why shahjahanpur (Rajasthan)?
11
IN ORDER TO MEET THE OPTIMAL CAPICITY THE WORK IS CARRIED IN TWO SHIFTS 12 HOUR EACH.
Facility Capacity Planning
IN ORDER TO SATISFY HE FUTURE DEMAND HUGE WAREHOUSES ARE MADE TO STORE ADEQUATE STOCK.
OPTIMAL CAPICTY AT SJP IS 50000 PER MONTH.
TOTAL INVESTMENT IS RS.500 CRORES.
Need for Facility Capacity Planning
Transformation Process
Building
Metal sheets)
Workers and employees
Cooling system
Capital
Managers
Customers satisfied with:• Good cooling performance• Less consumption with electricity• New advanced features
Random disturbances•Machine failure
•Short supply from vendors• •Strikes
Quality of inputs
monitored
Quality of outputs
monitored
INPUTS
Feedback Mechanisms• Higher production • Lesser customer complaints• Satisfied employees
OUTPUTS
Machines
Compressors.
Transformation process under VIL (A Refrigerator Manufacturer)
Process From Purchase To Payment
Payment ToSuppliers
Bill Passing
A/C Department
Document
Shop FloorOr
Store
Material
Accepted
Return ToSuppliers
Rejected
Quality AssuranceDepartment
Store Entry
Gate Entry
Supply By Suppliers
Deal Finalisation
Contact with Supplier
Purchase Department
Requirement By PPC
3D LED TVWorld’s 1st
INDIA’S 1ST TILT DRUM FL WM
AC WITH VITA AIRREF
WM WITH DIRECT DRIVE
UPCOMING PRODUCTS
45’
CRITICAL SUCCESS FACTOR
1.PRICEAS WE ALL KNOW THAT PRICE OF VIDEOCON PRODUCT IS LOW AS COMPARED TO ITS COMPETITORS SUCH AS LG,SAMSUNG AND VIDEOCON ETC.
2. QUALITY VIL FOCUSES ON QUALITY OF ITS PRODUCT ON LARGE SCALE FOR EX > IT IHAS SEPRATE QUALITY DEPARTMENT IN THE PLANT TO CHECK AND MONITOR THE QUALITY OF RAW MATERIALS AND QUALITY OF OUTPUT PRODUCED.
3. DELIVERYVIL HAS VERY EFFECTIVE SUPPLY CHAIN SYSTEM FOR THAT IT HAS ITS OWN RETAIL OUTLET SUCH AS NEXT FROM WHERE THE FINISHED GOODS ARE SOLD AND TRANSFFERED TO DEALERS.
4.SERVICETHROUGH VARIOUS CUSTOMER CARE C CENTERS VIDEOCON IS PROVIDING VARIOUS PRE AND POST SALES SERVICE TO CUSTOMER.
5. CYCLE TIME AS WE KNOW AS THE CYCLE TIME REDUCES PROFIT OPPORTUNITY FOR UNIT INCRESES, AS IN CASE OF VIDEOCON THROUGH 24 HOURS SHIFT,S OF WORKING IT HAS INCRESED ITS CYCLE TIME.
Key Factors For Success
Benchmarking & Global Standards Rule the changing business environment
Accountability & Answerability.
Adopt, Adapt and Improve
Functional Expertise is the solution.
Ask Why? Learn To Say No! Try To Know How.
Task driven Approach and Positive attitude
Team Work & Customer Focus
Consistency at work and continuous improvement
Be open to suggestions and promote positive thinking
Total cost effectiveness : Survival of the fittest
Weeding out dead wood - Shape Up or Ship Out
Measurable Performance / bottom line is the final answer
NO PLACE FOR ORDINARIES : Smart to exist.
Golden Opportunities for successful people.