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Education You Can Build On White-Rodgers Gas Furnace Valves

When Should the Gas Valve be Replaced on a Furnace?

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The White-Rodgers Gas Furnace Valve Selection for the Professional.

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Page 1: When Should the Gas Valve be Replaced on a Furnace?

Education You Can Build On

White-Rodgers Gas Furnace Valves

Page 2: When Should the Gas Valve be Replaced on a Furnace?

When to Replace a Gas Valve

• If there is no heat and…– There is a valid call for heat from the thermostat – There is no clicking sound – A flat screwdriver or steel ruler does not stick to the coil

• If the system efficiency is down and…– Other causes have been ruled out– If the outlet pressure remains above the set point or

fluctuates it is not operating properly• The manifold regulation should stabilize after about 20

seconds and stay within +/- 10% of the set pressure setting

• Other – If the gas valve has been subjected to water flooding– If the manifold pressure cannot be adjusted

You cannot visually look at a main burner flame to determine if

the pressures are within the

manufacturers specifications

NOTE

Page 3: When Should the Gas Valve be Replaced on a Furnace?

Questions Options

What is the Ignition Source?

• Direct Burner Ignition• Direct Spark Ignition• Hot Surface Ignition

• Proven Pilot / Intermittent Pilot• Standing Pilot

What is the Furnace Input / Valve Rating?

• Found on the Rating Plate on the furnace• NOTE: All White-Rodgers Universal Gas Valves come

with N.G. to L.P regulator spring conversion kit and reducing bushings for adapting to pipe sizes

What are the opening characteristics?

• Opening Curve• Fast/Standard Open or Slow

• Stages• Single Stage or 2 Stage

Selection Criteria

Page 4: When Should the Gas Valve be Replaced on a Furnace?

Application by Ignition Source

Direct Burner Ignition

Proven / Intermittent

Pilot

Standing / Continuous

Pilot

Hot SurfaceIgnition (HSI)

Direct Spark Ignition (DSI)

W-R Valve 36J or 36H 36J or 36H 36H 36C

Ignition Source

Resistive element that heats up to light the gas with direct or indirect flame sensor

Ground electrode, with spark electrode flame

sensor

Pilot burner to ground, with a spark electrode and flame sensor

A traditional pilot burner with a thermocouple - no spark electrode or flame sensor

Usage Majority of current furnaces

Selected applications

Mostly rooftop applications

No longer used in OEM production

Page 5: When Should the Gas Valve be Replaced on a Furnace?

Rated Valve Capacity

• Pressure Drop: – The agency rated amount of gas

(BTU’s) that can pass through the gas valve based on inlet and outlet pipe size.

• Range of Regulation: – The minimum and maximum

BTU/Hr capacity of the valve to maintain regulation pressure settings.

0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.00

50

100

150

200

250

Pressure Drop Capacity

Differential Pressure (In. W.C.)

Gas

Flo

w (

KB

TU

/HR

)

W-R Valve

Pipe Size

Range of Regulation KBTU/HR

(Min to Max)

N.G. L.P.

36J ½ x ½ 40 to 210 60 to 340

36H½ x ¾ 30 to 290 81 to 648

¾ x ¾ 50 to 400 81 to 648

36C½ x ¾ 30 to 290 30 to 469

¾ x ¾ 50 to 400 50 to 648

Page 6: When Should the Gas Valve be Replaced on a Furnace?

Fast Open Slow Open 2-Stg Fast Open 2-Stg Slow Open

36J22

36H32

36C03

36J24

36H33

36J54

36H64

36J55

36H65

Fast OpenFast rise to full outlet

pressure upon energizing the valve

Slow Open Slow increase of gas to full outlet pressure for smoother ignition

Two-Stage OpenLow pressure 1st fire stage and then full outlet

pressure on a call for 2nd Stage Heat Can be fast or slow open on both stages

Application By Opening Characteristics

Note: These are Typical Family Model Numbers. Verify Specific Type Numbers Before Replacing A Control.

Page 7: When Should the Gas Valve be Replaced on a Furnace?

Universal Valves You Should Not Be Without

Model Number

Ignition Source

N.G. Capacity

L.P. Capacity

Pipe Size Opening Curve

Stages

36J22-214Direct Burner Ignition

(HSI / DSI)

140,000 226,800 ½ x ½

Fast 1

36J24-214* Slow 1

36J54-214 Fast 2

36J55-214* Slow 2

* 36J valve is offered in a -614 Version that gives you a 90° Bottom Outlet—Primarily used in Carrier Furnaces

36H32-304Direct Burner Ignition

Or Proven Pilot

260,000 421,000 ½ x ¾ Fast 1

36H32-423

300,000 486,000 ¾ x ¾

Fast 1

36H33-412 Slow 1

36H64-463 Fast 2

36H65-401 Slow 2

36C03-300 Standing Pilot

230,000 372,600 ½ x ¾ Fast 1

36C03-433 280,000 453,600 ¾ x ¾ Fast 1

98% of Furnaces manufactured in the last 10 years can be repaired using the “J” valves listed above!

Page 8: When Should the Gas Valve be Replaced on a Furnace?

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