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Basic Concepts of A Machine

11 basic concepts of a machine

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Page 1: 11 basic concepts of a machine

Basic Concepts of A Machine

Page 2: 11 basic concepts of a machine

Stator: stationary portion of the machine Rotor: rotating portion of the machine Shaft: the stiff rod that the rotor is mounted onAir gap (Gap): between stator and rotor

Basic Concepts of A Machine (1)

Page 3: 11 basic concepts of a machine

Basic Concepts of A Machine (2)

Load current: the current that varies with load Magnetizing current: provide magnetic field and independent of load

Armature: the winding that carries only load current Field: the winding that carries only magnetizing current

dc machine: the input/output current is dc ac machine: the input/output current is ac;

two categories: synchronous machine induction machine (no field winding,

similar to transformer)

Page 4: 11 basic concepts of a machine

Basic Concepts of A Machine (3)

Page 5: 11 basic concepts of a machine

round rotor salient pole rotor

Basic Concepts of A Machine (4)

Page 6: 11 basic concepts of a machine

Electrical vs Mechanical Frequency

At steady state me fPf2

N

N

N

N

S

S S

S

mnmechanical speed revolution/minute (rpm)

60601 m

mmn

nf rev/second

Page 7: 11 basic concepts of a machine

Slots and Coils (1)

toothslot

top

top

bottom

bottom

Double Layer Lap Winding

Page 8: 11 basic concepts of a machine

Slots and Coils (2)

coil side coil side

coil end

coil endcoil leads

Nc turns, 2Nc conductors

Page 9: 11 basic concepts of a machine

Slots and Coils (3)

Each slot has 2 positions: top and bottom (double layer winding) Each coil needs to occupy 2 positions: top position of one slot

and bottom position of another slot

Number of armature coils = Number of armature slots (S)

m phase machine: mSS ph :phaseper coils ofNumber

cNumber of turns per phase: ph ph cS NN S N

m

c 2Number of conductors per phase: 2 =ph phS NC N

m

On armature

Note: The above three equations are independent of the number of poles (P). For balanced m-phase design, Sphshould be an integer.

Page 10: 11 basic concepts of a machine

1 2 34

567

Slots and Coils (4) 3 phase, 24 slots

2 pole, Phase A, full-pitch 4 pole, Phase A, full-pitch

8 coils, 8Nc turns, 16Nc conductors per phase

12

3456

78

910111213

turns8 cNN ph turns4 2/ cN

PN ph

Page 11: 11 basic concepts of a machine

Slot Pitch Slot pitch in electrical angle is defined by m

P 2

where m is the mechanical angle between two adjacent slots:

Sm 2

SP

The slot pitch is also defined as the arc length between two slots on stator inner circle (with diameter D):

SD

s

1 23

456

78

910111213m

D

3 phase, 24 slots, 2 polePhase A, full-pitch

Page 12: 11 basic concepts of a machine

Pole Pitch

PPP 2360 o

Pole Pitch: angular distance between two adjacent poles on a machine.

(in mechanical degree)

Regardless of the number of poles on the machine, a pole pitch is always 180 o or in electrical degrees.

The pole pitch is also defined as the arc length between two adjacent poles on stator inner circle (with diameter D) :

Number of Slots per Pole:

PSSP

PD

P (in meter or inch)

36s8pNote: SP may not be an integer.5.4

836

PS

Page 13: 11 basic concepts of a machine

Coil Pitch

Let Sc be the number of slots that the coil spans. Let m be the mechanical angle that the coil spans or

Coil pitch in electrical angle is defined by

P

c

P

m

SS

2 mP

Full-Pitch Coil: If the armature coil stretches across the same angle as the pole pitch, it is called a full-pitch coil. The coil spans across SPslots, if SP is an integer.

Fractional-Pitch Coil: If the armature coil stretches across an angle smaller than a pole pitch, it is called a fractional-pitch coil (or short-pitched coil, chorded coil) . The coil spans less than SP slots.

.m cm S

Page 14: 11 basic concepts of a machine

Fractional Pitch Coil (1)

Phase A, full-pitch Phase A, (11/12)-pitch

12

3456

78

9101112

24 slots, 2 pole, 3 phase 2

2P

o180 m o1651211

m

m

12

3456

78

910111213

m

12242 m

12 m

m

Page 15: 11 basic concepts of a machine

1 2 34

567

Fractional Pitch Coil (2)

Phase A, full-pitch Phase A, (5/6)-pitch

456

1 23

m

24 slots, 4 pole, 3 phase24

2 P

12242 m

624 m

o15065

o180

m

o902

mo75

125

265

m

Page 16: 11 basic concepts of a machine

Group (1)

4 pole, 3 phase, 24 slot machinePhase A, (5/6)-pitch

This group consists of 2 coils.

Number of coils per group: )( poles ofNumber )( phases ofNumber )( SlotsStator ofNumber

PmSq

Number of groups = Number of poles (P) for double layer winding

PSq

3 for 3 phase machine

Number of coils = Number of slots for double layer winding

Page 17: 11 basic concepts of a machine

Group (2)

5.143

18

q

q can take fractional number

5.123

9

q

4 pole, 3 phase, 18 slot 2 pole, 3 phase, 9 slot

Page 18: 11 basic concepts of a machine

UCFTorque

0

RF

T

How to understand torque:Put the thumb in the direction of torque. The other four fingers point to the direction of rotation.

FRT

wrench on a nut

Page 19: 11 basic concepts of a machine

UCFTorque from a Current Loop

Likewise

Define

Bloop

Note: dm is in the same direction of Bloop and both are proportional to I

dm = k Bloop

BBT loopkd

1

1

1 1 1

3 3 3

1

1 3

( )

12

1 ( )2

1 2

1 ( )( )2

1 2

x y z z y

y

y y z z y

y x

y y z z y

y x

y x

d Idx Idx B B

dy

d d dy Idx B B

dxdyIB

d d dy Idx B B

dxdyIB d

d d dxdyIB

F a B a a

R a

T R F a a a

a

T R F a a a

a T

T T a

2 4

( )x y

z

d d dxdyIBIdxdy Id

T T aa B S B

d Idm S d d T m B

Page 20: 11 basic concepts of a machine

UCF Torque Property of a Machine (1)

sin SR

SR

BkBTk

BBT

Since SRnet BBB

sin

)(

netR

netR

RnetR

BkBTkk

BB

BBBT

Page 21: 11 basic concepts of a machine

UCF Torque Property of a Machine (2)

BR

Bnet

6 pole synchronous machine

Page 22: 11 basic concepts of a machine

UCF Torque Property of a Machine (3)

motor generator

SRk BBT