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Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, for the U.S. Department of Energy’s National Nuclear Security Administration under contract DE-AC04-94AL85000. To replace these boxes with images open the Wakes and Rotors: The National Rotor Testbed David Maniaci 8/27/2014

2014 Sandia Wind Turbine Blade Workshop- Maniaci

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Page 1: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed

Martin Corporation, for the U.S. Department of Energy’s National Nuclear Security Administration under contract DE-AC04-94AL85000.

Photos placed in horizontal position

with even amount of white space

between photos and header

To replace these boxes

with images open the

slide master

Wakes and Rotors: The National Rotor Testbed David Maniaci

8/27/2014

Page 2: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Vision—SWiFT Experiment I: Inflow & Near-Wake Characterization The Atmosphere to electrons (A2e) initiative has identified

the evolution of wakes in turbulent inflow as the key physical process affecting the power production and turbine loads in multi-array wind plants.

High-quality experimental data is necessary to understand the physical processes governing the generation and evolution of wakes and to validate high-fidelity computational models using a formal and systematic Verification and Validation (V&V) approach.

Page 3: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

SWiFT Experiment Planning

8/27/2014 3

Regional Atmosphere Atmospheric Boundary Layer

Wind Farm Flow

Array Flow Wake Flow Structures Galion

TTU

TTU

TTU

Page 4: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Why look at wakes?

Because they are very photogenic

8/27/2014 4

NASA LARC Tech. Sergeant Russell E. Cooley IV - U.S. Air Force

Page 5: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Why look at wakes?

8/27/2014 5

NREL Unsteady Aero Experiment

Outdoor Wind Tunnel

Page 6: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Why look at wakes?

8/27/2014 6

Vattenfall Wind Power, Denmark

Page 7: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Why look at wakes? The power a wind turbine and wind farm are able to extract

from the wind is directly proportional to wake strength, evolution, and energy recovery

The strength of the wake depends on the amount of power exchanged with the wind

8/27/2014 7

Wind

Induced velocity due to wake

Page 8: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Circulation and Wake Formation The shape of the circulation distribution

along the rotor span is a driver for near- and mid-wake character

dy

d

cVCVL rellrel

thWakeStreng

2

1' 2

Wake is shed in

proportion to change

In circulation

Circulation varies

along span

Wake vorticity causes

change in velocity

at the lifting surface

Page 9: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Wake Structure

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Tip vortex

Root vortex

Vortex Sheet

Vortex Stretching

Vortex Oscillations

Vortex Merging

‘Pairing’

Turbulence

Large Scale Flow Structures

Chatelain 2011

Page 10: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Atmospheric Effects on Wake

8/27/2014 10

UMN

• Inflow characteristics are

directly related to wake

development

• Stability, shear, veer,

turbulence intensity

Atmospheric Turbulence Effects on Wind-Turbine Wakes: An LES Study; Wu, Yu-Ting, 2012

Page 11: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

National Rotor Testbed: Vision

Building connections

between rotor designs

and rotor wake

research

Page 12: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

High Level Rotor Design Goals

Retrofit to the existing SWiFT turbines

Loads and rotational speed constraints

Replicate rotor loads and wake formation of a utility scale turbine to support turbine-turbine interaction research at SWiFT;

Produce wakes of similar geometry, velocity deficit and turbulence intensity.

Page 13: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

NRT Wake Research Predict the wake behavior of the NRT rotor relative to a full-

scale machine using models of multiple fidelities

Determine if rotor loading effects wake development

Determine sensitivity of wake development to rotor loading

Support planning by identifying the most valuable experiments for validation Show the limits (and strengths) of the available analysis methods

8/27/2014 13

Page 14: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

NRT Wake Research Predict the wake behavior of the NRT rotor relative to a full-

scale machine using models of multiple fidelities BEMT (Blade Element Momentum Theory): initial blade design and

loads calculation

FWVM (Free Wake Vortex Method): Analysis of near- and mid-wake regions

AL-LES (Actuator Line Large Eddy Simulation): detailed wake simulation and calibration of other models

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FWVM BEMT

UMN

VWiS

AL-LES

Page 15: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Comparison of BEMT and FWVM

8/27/2014 15

Comparison of power coefficient vs. tip-speed ratio predicted by a

BEMT analysis and a fully relaxed-wake vortex method analysis.

Rotor designed for λ = 6.

BEMT and FWVM predict similar values at certain TSR (λ)

Basom , 2011

BEMT

FWVM

U Strathclyde

Page 16: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Comparison of BEMT and FWVM

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Basom , 2011

Rotor designed for λ = 6.

Page 17: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

NRT Wake Research Determine if rotor loading effects wake development

Design two blades with the same total thrust and different load distributions and show the effect on wake development

Rotors designed with BEMT and analyzed with FWVM and AL-LES

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Non-dimensional Circulation Distribution

Design B

Design A

Paper by Chris Kelley to be

presented at AIAA/ASME Wind

Symposium 2015

Page 18: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

NRT Wake Research

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Design A

FWVM AL-LES

Page 19: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Where to go from here

Analyze effect of shear and atmospheric turbulence on the relative wake development of the NRT and full-scale rotors Focus on LES analysis

Determine sensitivity of wake development to rotor loading Link FWVM to DAKOTA and utilize HPC resources to perform many

simulations

No experimental data exists to validate the effect of rotor loading on wake development

Support planning of experiments by showing the limits (and strengths) of the available analysis methods

Page 20: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Acknowledgements

Fellow Sandians involved in research: Matt Barone, Jon Berg, Phillip Chiu, Brandon Ennis, Tommy Herges, Chris Kelley, Brian Resor

Researchers at UMN: Xiaolei Yang, Aaron Boomsma, and Fotis Sotiropoulos

This research is funded by the U.S. Department of Energy Office of Energy Efficiency and Renewable Energy (EERE) program.

Page 21: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Thank You

8/27/2014 21

Wake effect from wind turbine Picture © Riso National Laboratory, Denmark

Page 22: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Back-Up Slides

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Page 23: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Wake induced velocity from vortex method

Instantaneous induced velocities

Page 24: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Wake character from vortex method Instantaneous induced

velocities Averaged induced velocities

Page 25: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

FWVM (WindDVE) Results

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Page 26: 2014 Sandia Wind Turbine Blade Workshop- Maniaci

Vision—SWiFT Experiment I: Inflow & Near-Wake Characterization Objectives

Detailed characterization of the turbulent inflow conditions and atmospheric boundary layer profiles at the SWiFT Facility.

Design, build, and test a scaled wind turbine rotor capable of reproducing the wake characteristics observed in utility-scale turbines; verify scaling capability.

Detailed characterization of the near-wake coherent structures (primarily tip vortices), the turbulent wake breakdown process in the intermediate range, and the preliminary stages of fully turbulent Gaussian far-wake profile.

Utilize data in conjunction with high-fidelity models through formal and systematic Verification and Validation (V&V) process developed within the A2e initiative.

Complement other A2e experimental campaigns in the wind tunnel and utility-scale wind farms to understand the impact of scaling on rotor aerodynamics.

Success Criteria

Able to quantify model bias and uncertainties in turbulent inflow and near-wake region.

High-quality experimental data for use in V&V exercises to develop and improve high-fidelity inflow and wake models.