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CAPABILITY STATEMENT

Corporate Office 35 Commercial Avenue

Paget Mackay QLD 4740 T : 07 4952 3444 F : 07 4952 3746 E : admin@abcheavyeng.com.au

ABN 15 139 918 013

Australian Bearings Corporation Pty Ltd T/as

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In this regard ABC Heavy Engineering has developed a Workplace Health and Safety Management Plan which details

the following:

“Safety is

Our Priority”

“Safety is

Our Priority”

Health, Safety, Environmental and Community Management Standards

ABC Heavy Engineering takes responsibility for the well being of its employees, the environment and the local

community, very seriously. It has in place policies and procedures that ensure we are taking all the necessary steps in

providing safe and environmentally conscious worksites.

Polices and Procedures

Roles, Responsibilities and Accountability

Risk Assessments

Training and Development

Inductions

Incident Reporting and Investigations

WHS Regulations

Hazardous Substances

Plant and Equipment

Noise Surveys

Electrical Plant and Equipment

Manual Handling

Emergency Planning

First Aid

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The essence of our philosophy is to provide our customers with comprehensive and integrated engineering capabilities

that add significant value well beyond the repair and or manufacturing process, to reduce the total cost of ownership.

ABC Heavy Engineering assist major players in the mining and allied industries, in finding solutions as they work to

maximize the overall life of their assets. ABC Heavy Engineering continues to provide technologies that offer high

Accordingly, the business model is based on "Reclamation & Rebuild Lifecycle Engineering”. ABC’s strategy is to

proactively assist clients in optimizing asset lifecycle management to attain the greatest possible return on their assets. I n the past, Australian Bearings Corporation’s operations were largely confined to repairing the part. Now, ABC Heavy

Engineering assists it’s clients in all aspects of the lifecycle of the part and/or assembly - from planning through design, manufacture, operation, maintenance and monitoring systems (life - cycle), to disposal.

“Safety is

Our Priority”

Our Approach

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valueadd while assisting clients to extend the life cycle of their assets. Through adhering to strict quality standards, ABC

Heavy Engineering are continuously improving their internal structures to further develop the processes necessary to

support their objectives.

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weighing up to 150 Tonne.

Induction Hardening and Heat Treatment Section,

Slew Bearing Section.

General / Heavy Engineering Section.

10 ,000sqm of concrete paved lay down area.

Understanding the needs of our clients, prompted the construction of an additional purpose built heavy fabrication and

repair factory building. This facility is an impressive 90m long x 30m wide x 16m high and is located at the Paget

property. The new building is attached to 6,000 sqm main workshop building and offers the following additional

features.

2 bucket arch pits installed in the floor, 18 meters long 2.5 meters deep and 2.5 meters wide.

100 t and 50t overhead cranes with 12m under hook clearance, capable of dual lifting up to 150 Tonne and is

particularly suitable for large heavy structural fabrication as well as heavy equipment repair, dragline bucket and

truck body manufacture and repair.

“Safety is

Our Priority”

“Safety is

Facilities

ABC Heavy Engineering is located in Mackay at 35 Commercial Avenue, Paget on a four hectare heavy industrial site. The factory offers 10 000 square metres of workshop floor capacity comprising the following departments:

Machine Shop with medium to large CNC machines capable of handling work up to 9 meters in diameter and

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3 x Large Sheave Rotators (capacity = 5m diameter) Using sub-arc welding process

2x Small sheave Rotators (capacity = 3m diameter) Using sub-arc welding process.

2 x Purpose built shaft rotators – Using open-arc welding process.

Various rollers which may be assembled to suit job (using sub - arc welding process if required)

Computer controlled gas fired oven – Capacity 6.5 x 5.5mtrs, height 2.7mtrs) for stress relieving up to 800 degree Celsius.

Induction Hardening Machinery – various units, being 200,300 & 400 kw (using frequencies of between 3 & 10 kh) used to Inductio n Harden Sheaves, Drums, Gear teeth, Shafts, Slew Bearings and other items up to 60hrc at depths ranging from 3 - 15 mm. Complete Insitu dragline rope drum rebuilds including weld reclamation, CNC machining and hardening are now available.

600 tonne Hydraulic Press.

1 x 100T Overhead Crane, 1 x 50 T Overhead Crane (Northern Bay) 12mtrs under hook

1 x 50 tonne crane, 1 x 20 tonne crane and 1 x12.5tonne (East Bay) crane 7mtrs under hook

1 x 50 tonne crane, 1 x 12.5tonne crane and 1 x 5 tonne crane (West Bay) 7mtrs under hook

“Safety is

Our Priority”

“Safety is

Our Priority”

Specialised Equipment (machine / cranes etc)

Froriep CNC Floor Borer – 10 mtr travel, Height 4.5mtrs, Bed capacity = weight 200 tonne. For turning Operations Capacity = 9 mt rs and weight capacity = 50 tonne.

Berthiez CNC Vertical Borer – Capacity = 4m diameter, Table Weight = 18 tonne.

Webster & Bennett CNC Vertical Borer (Twin Head) – Capacity = 3.5m diameter, Table capacity = 18 tonne.

2 x Purpose Built Drum Rotators (Incorporating heating components) using sub - arc welding process with multiple heads.

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Operating

Hours.

The Commercial Avenue,

Paget

requirements, anytime.

Additional

Equipment Workshop

This new facility at the Paget workshop is ideal for large Buckets and Dippers and other heavy fabrication. The building has two large arch pits and is serviced by 100 tonne and 50 tonne capacity overhead cranes.

Facility Details:

Building Height 16m

Overhead Crane Headroom 12m

Covered Floor Area 3000m2

Craneage 100 Ton

Arch pits 2

Entry Width Up to 10 meters

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workshop has

coverage 24hr, 7 days a week,

365 days a year, which

means that we

can cater for urgent customer

Total factory size is now 10,000sqm

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Quality Technical Support

“Safety is

Our Priority”

“Safety is

Our Priority”

ABC Heavy Engineering is committed to obtaining ISO9001 in the near future, and long term AS/NZS4801 and ISO14001. We have a

Management system in place that has procedures and policies that we adhere to for all of our processes. The Management syste m i s built on the foundations of International and Australian Standards. Two consulting/auditing firms have been engaged over the past twe lve months to help prepare our system for accreditation. As part of our organisational structure, ABC Heavy Engineering has a Quality Coordinator who is responsible for maintaining the system.

ABC Heavy Engineering also recognises the importance of gaining ISO 3834:2005 Quality requirements for fusion welding of metallic materi-

als accreditation. We have appointed a welding supervisor who is under going the Welding Specialist training conducted by the We lding Insti- tute of Australia. WTIA have audited our system and we will continuing down the path of accreditation.

We also conduct Individual performance reviews for each employee with Quality as one of the key elements.

The ABC team is comprised of Supervisors and Team members that have decades of experience on Dragline components repairs. Their knowledge and understanding is unparalleled in the Bowen Basin. We have Product and Application Specialists that are constantly supporting our clients by visiting mine sites to provide expert technical advice and recommendations. We have comprehensive engineering support for our workshops. They have at their disposal, a network of companies and affiliations such as BMT WBM & WTIA, so we can continue to provide our clients with updated information on materials,

consumables and processes.

“Safety is

Our Priority”

“Safety is

Our Priority”

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Mechanical Engineering & Project Management

AutoCAD design and drafting

Computer software including Microsoft Project

Project management and quotation, including fabrication

Certification of lifting equipment

Certification of equipment in accordance with Main Roads specifications

Site inspections, reporting and work scope preparation

Site maintenance, shutdown and emergency breakdown

Mechanical and structural engineering design

Project and maintenance management, inspections and audits

Multi - disciplinary work packages

Engineering Drawing.

“Safety is

Our Priority”

“Safety is

Our Priority”

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Services

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Engineering Design & Certification

ABC Heavy Engineering utilise 3D modelling software (Solidworks) to provide conceptual and workshop drawings for new and reverse engineered products that comply with AS1100 - 1992 . With this software we can provide customers with CAD models in 3D accompanied with general arrangement drawings. The software also allows our qualified engineers to use Finite Element Analysis (FEA).

Structural analysis using FEA is extremely beneficial to design and reverse engineered components. Designed products are optimized to ensure the most efficient materials are used. Reverse engineered products are assessed to identify areas that can be improved th rough design changes. Existing components are checked and modified to remove stress concentrations.

“Safety is

Our Priority”

“Safety is

Our Priority”

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“Safety is

Our Priority”

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ABC Heavy Engineering Site

Services

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Design

Construction

Fixed Plant Maintenance

Mobile Plant Maintenance

Maintenance Planning

Draglines

Electrical

Labour Hire

Equipment Hire

ABC’s Heavy Engineering Site Division encompasses a wide range of services including breakdown, shutdown and contract maintenance.

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We pride ourselves on providing a safety conscious, timely and efficient service to our clients at all times. ABC Heavy Engineering Site Services

offers the best project management skills available and can provide planning and maintenance strategies to optimise the production

performance and maintenance costs of any operation.

ABC Heavy Engineering — Site Services Division Include –

Draglines – Breakdowns, Shutdowns, Maintenance.

Shovels / Excavators - Breakdowns, Shutdowns, Maintenance.

Coal Processing Plant - Shutdown, Breakdown, Relief operators.

Blast Hole Drill Rigs - Breakdowns, Shutdowns, Maintenance

Construction – Site Construction Teams on various projects.

Shipping - On and Off Shore Repairs.

Sugar Mills - Shutdowns, Breakdowns.

Power Stations - Relief Operators, Breakdowns, Outage Shutdowns.

Electrical, Mechanical and Construction

Boom repairs to Marion 8750 Dragline and Shovel

Site Maintenance

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Below are details of some of ABC’s Heavy Engineering Site Division’s recent projects.

Coppabella Mine – Monthly Maintenance down days, breakdowns and mini shutdowns, on dragline and

shovel for the last 5 years, LTI free.

BMA Peak Downs – Principal contractor for 6 week ROM shutdown, including mechanical, structural and

electrical.

BMA Saraji – Shovel Load Roller change out, including all jacking.

BMA Saraji – All mini shutdowns on Draglines and shovels for

past 3 years, LTI Free

BMA Saraji – supply labour, supervision & equipment for

CHPP down days and breakdowns.

Bulga Coal – In Situ rebuild of Hoist and Drag Drum

Isaac Plains – Monthly Maintenance down days, breakdowns

and mini shutdowns, on dragline.

In Situ Drum Rebuild in Dragline Shovel Load Roller change out

Site Maintenance

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Site Maintenance

.

Marion 8050 Boom Lowering for Suspension Rope and Equalizer change out

Jacked P&H 4100 Shovel for Load Roller change out and tumbler repair

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Site Maintenance - Equipment

ABC Heavy Engineering can provide the following equipment as part of any project,

or on a stand alone hire basis.

2 Fully equipped welding trucks, each including 2 diesel welders

Fully equipped welding trailers 2

Fully equipped tooling containers, including all required tooling & 3

consumable items.

Crib room, generators, fuel trailers, lighting towers

ft Boom lift 80

Low profile, 45t Forklift

All equipment is fully mine site compliant

“Safety is

Our Priority”

“Safety is

Our Priority”

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Transport Capabilities

3 by 20ft Tilt - trays

Prime Mover

Float

Trailers

“Safety is

Our Priority”

“Safety is

Our Priority”

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ABC Heavy Engineering can provide your transport requirements for moving items and equipment to and from site. Our fleet includes the

following items:

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Machining of Boom Point Swivel

Dragline Swing Housing Refurbishing Conveyor Pulley Fabrication & Machining

Sub Arc Weld build up of Marion 8050 Rope Drum

Manufacturing

&

Reclamation

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Over the past 28 years, the company, through its ingenuity and commitment to research and development programs, has developed into a major supplier of a wide range

of services to the Mining, Sugar and Agricultural Industries, as well as the Civil Sector and Sea Ports both in Australia and overseas.

P&H 9020 Revolving Frame under construction Manufactured Slew Deck

Fabrication and General Engineering Workshops

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Our services include, but are not limited to, Slew Bearing Refurbishment and manufacturing, Induction Hardening, Gear Cutting, Large CNC Machining Capacity, sub-arc

welding, stress relieving, haul out and transport equipment, hydraulic cylinders and associated equipment, manufacture of drill rig ground engaging components, overhaul

of underground and open cut mining heavy earth moving equipment and all facets of light and heavy machining and fabrication.

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Overhauls and Repairs

Track Set Refurbishment

Structural Repairs to Heavy Earth Moving Equipment

Gearboxes

Crusher/Sizer overhauls

Dragline Buckets, Dippers, Shovel Buckets

Scheduled Maintenance Programs

Newly Manufactured Slew Bearing

Full overhaul of large gearboxes

Coal Crusher Rollers manufactured & overhauled

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ABC Heavy Engineering is committed to providing value for money service. Our facilities have the capability and space to store

large quantities of components. Over recent times, ABC have been increasing our stocks of dragline componentry. We have a

large range of dragline drums, sheaves, walking gear, and excavator slew bearings. We have both new and refurbished items,

available for outright sale or on a service exchange basis.

Refurbished 1370 Deflection Sheaves

New 1370 Walking Cam

New 1370 Walking Frames

“Safety is

Our Priority”

Dragline Component Stocks.

“Safety is

Our Priority”

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Health, Safety, Environmental and Community Management Standards

“Safety is

Our Priority”

“Safety is

Our Priority”

Daily Safe Start meetings

Weekly Toolbox meeting

Monthly Safety Committee meetings

Measuring of LTI’s and MTI’s

JHA

SLAM

Planed Task Observation

Transparent reporting of any incident in accordance with the ABC Safety Management Plans reporting policy and

complying with requirements of the client to notify the appropriate people in a timely manner, ensuring our client is

well informed with regards to the rehabilitation of the injured worker, until return to work unrestricted has been

achieved.

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To ensure we have Safety as a Priority, the following activities are undertaken by the workforce:

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“Safety is

Our Priority”

Dragline Sheaves

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“Safety is

Our Priority”

Dragline Rop e Drum s

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“Safety i s

Our Priori ty”

Bogie wheel assembly

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“Safety is

Our Priority”

Conveyor Pulley

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“Safety is

Our Priority”

Thickener Drive

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“Safety is

O ur Priority”

Gear Case

Capabilities:

Build

Strip

QA

Overhaul

Bore Reclamation & re -

alignment

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“Safety is

Our Priority”

Braking Unit

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“Safety is

Our Priority”

Belt Reeler

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“ Safety is

Ou r Priority”

Shaker Screen

DIRECTOR DIRECTOR

Phone: + 61 7 49523444 Fax: + 61 7 49523746 Rick SmithMob: 0419 646 979 Paul

SmithMob: 0418 712 826

Email: admin@abcheavyeng.com.au

PRODUCTION MANAGER Mike Geisler Mob: 0447 760 309 ENGINEERING CO ORDINATOR Steven Boyce Mob: 0418 725 120 SENIOR SITE CO ORDINATOR Liam Flynn Mob: 0417 770 445

Web Address:

u www.abcheavyeng.com.a

Postal Address:

PO Box 5988

MMC Mackay

Queensland 4741

Managing Director Maurie Smith Mob: 0419939300

Corporate Office & Main Workshop:

35 Commercial Avenue

Paget, Mackay QLD 4740