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BPA Herrenberg, BPA Pflieger, BPA Product Overview, BPA, Structural Waterproofing, Foundation Sealing, Basement Sealing, Groundwater Protection, Concrete Sealing, Waterproofing, Concrete Structures Below Ground, Adrian Pflieger, BPA Germany,
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BPA Product Overview
BPA GmbHBehringstr. 12D- 71083 Herrenberg-GültsteinTel: +49 – (0) 7032 / 89399 – 0Fax: +49 – (0) 7032 / 89399 – 29eMail: [email protected]: www.dichte-bauwerke.de
BPA GmbH Behringstr. 12 71083 Herrenberg-Gültstein Germany Tel: +49 – (0) 7032 / 89399 – 0 Fax:+49 – (0) 7032 / 89399 – 29 eMail: [email protected] Internet: www.dichte-bauwerke.de
Welcome to BPA-GmbH! Are you looking for a reliable and experienced partner in the field of sealing engineer-ing, structural waterproofing, and the refurbishment of concrete structures? Then we are the one you need!
BPA-GmbH
The BPA company is an experienced and reliable partner in the field of sealing engineering, structural
waterproofing and the refurbishment of concrete structures. We endeavour to provide our customer with
the best technical solution whilst also considering all economic requirements.
Young + Isabella Huthmacher-Pflieger (Dipl.-Betriebswirtin (FH)) and Dipl.-Ing.,
experienced Dipl.-Wirtsch.-Ing. Adrian Pflieger offer you as customer and partner
technical innovations and economic system solutions!
Our innovative products reflect several decades of experience and commitment to quality. Our creative
ability is the driving force of our company. We are able to provide goal-oriented custom solutions to
fulfill your specific requirements. Our system solutions for a wide array of projects demonstrate that our
products, systems and services are unique.
You are very important to us! Therefore our quality management system is certified according to DIN EN ISO 9001: 2008!
BPA Products – Fields of Application
NATM Tunnel
Tunnel sealing
Swelling non-woven
Tunnel drainage
Joint sealing
Top injection
Basement waterproofing
CEMtobent® double lining system
SilverSeal swelling non-woven
Joint sealing system
Structural / construction joint
Expansion joint
Coatings
WHG Coating
Basement drainage system
CEMdrain drainage system
Kammerdrain®
Sewerage repair
Sewerage sealing
Crack injection according to ZTV-Riss
Injection technique
Cut and cover technique
Tunnel sealing
Tunnel drainage
Joint sealing
Bentonite sealing
Cold joint waterproofing
PREDIMAX® injection hose system
QUELLMAX® bentonite waterstop tape
CEMflex VB steel plate waterstop
Excavation waterproofing
Excavation drainage
Injection technique
Refurbishment
(rehabilitation and renovation tech-
nique)
Concrete repair / Concrete refur-
bishment
Concrete waterproofing
Concrete protection
Joint repair
Joint sealing
We solve your waterproofing problems!
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Content PREDIMAX® INJECTION HOSE ............................................................................................................................... 4
CEM 11 INJECTION TUBE ........................................................................................................................................ 5
INSTALLATION OF THE BPA INJECTION HOSE SYSTEM .................................................................................... 6
QUELLMAX® PLUS ................................................................................................................................................... 7
QUELLMAX® BLACKSTOP ....................................................................................................................................... 8
INSTALLATION OF QUELLMAX® ............................................................................................................................. 9
CEMSWELL – HYDROPHILIC SWELLING RUBBER ............................................................................................. 10
CEMPROOF® CEMSWELL “INJECT” ..................................................................................................................... 11
CEMFLEX VB - STEEL PLATE WATERSTOP ........................................................................................................ 12
CEMPROOF® CEMFLEX ELASTO SEALING TAPE .............................................................................................. 15
CEMPROOF® SEALSTOP F ................................................................................................................................... 17
CEMPROOF® CRACKSEAL T INJECTION RESIN ................................................................................................ 19
CEMPROOF® DRILL-HOLE PACKER .................................................................................................................... 21
CEMPROOF® PVC WATERSTOPS / WATERBARS .............................................................................................. 22
CEMPROOF® AQUA-STOP .................................................................................................................................... 23
CEMPROOF® CEMSTAR ADHESIVE .................................................................................................................... 24
CEMPROOF® CEM 423 .......................................................................................................................................... 25
CEMPROOF® CEM 805 .......................................................................................................................................... 26
CEMPROOF® CEM 805 “ACTIVE“ .......................................................................................................................... 27
CEMPROOF® PORFÜLL ......................................................................................................................................... 28
CEMDICHT 3 IN 1 .................................................................................................................................................... 29
CEMDICHT SEALING TAPE 2000 ........................................................................................................................... 31
CEMPROOF® CEMDRAIN DRAINING SYSTEM.................................................................................................... 33
CEMTOBENT® DS DOUBLE SEAL ........................................................................................................................ 34
CEMTOBENT® CS-PLUS ........................................................................................................................................ 37
INSTALLATION GUIDELINE OF CEMTOBENT® ................................................................................................... 40
CEMPROOF® SILVERSEAL ”ACTIVE“ ................................................................................................................... 44
CEMPROOF® DualProof concrete bonding membrane ..........................................................................................
4
PREDIMAX® Injection Hose Injection Hose for Economic Sealing of Construction Joints in Concrete Structures _________________________________________________________________________________________________________________________________
PREDIMAX 11 and PREDIMAX 19Product PREDIMAX is a double-jacketed PVC based hose with offset openings and/or slots for outlet of compressed injection material to seal joints in subterranean con-structions. The openings in the interior hose are offset from the openings in the outer hose, that is to say, ce-ment paste is prevented from entering.
For installation, you have to fix the injection hose to the first concrete section by means of some suitable fas-tening and imbed it with the next concrete-work phase.
Use (in general) The injection hose is used for sealing of construction joints which are permanently or occasionally exposed to loads due to subterranean, down-the-slope or sur-face water. Construction joints which are required for structural engineering reasons can be designed non-positive and watertight.
Features for Installation Sufficient cross section of the duct (reducing inner
friction of injection material thus allowing economical compression lengths) and permeability of the com-pression duct and outlet openings after concreting.
Cement paste is prevented from entering during concrete work because of the hose-in-hose system
Robust during installation under building-site condi-tions, fastening system included
Easy handling and time-saving fitting
No unwanted twisting when installing from the reel, because hose is circular
Outlet of injection material from the concreted hose system even under slight pressure, that is to say, outlet of material is assured to all sides
Smooth surface to avoid unwanted bonding between injection hose and concrete. PREDIMAX may there-fore be applied quite easily with any injection materi-al.
Favourable relation between price and performance, maximum reliability, for multiple injections.
Suitable for injection of regular cement (PREDIMAX 19 only), fine cement, ultra fine cement, PU resin or PU foam resin, EP resin or acrylates
Can be used for multiple injections
Product certification to DIN EN ISO 9001
Injection hose with continuous markings of meter length and control number
PREDIMAX injection hose is a unique, patented technology made in Switzerland
Application Horizontal sealing of constructional joints:
base/base, base/wall, wall/cover, cover/cover
Vertical sealing of constructional joints: wall/wall
Overground and underground workings, civil engi-neering, tunnel constructions, special-purpose
PREDIMAX may be used for compressing and/or injecting resins, foamed resins, acrylates and ultra-fine-cement suspensions, fine cements or cement lime. PREDIMAX 19 can be injected beside the above mentioned injection media also with regular Portland Cement.
Form of Delivery / Storage
PREDIMAX 11 PREDIMAX 19
Reels of 100 m 100 m
Sealed in tight shrink film
Pallet with 2,500 m 1,000 m
Shelf life 5 years when stored protected against frost and permanent sunshine
Technical Data
PREDIMAX 11 PREDIMAX 19
Working material: PVC PVC
Colour shade green green
Inside diameter of hose:
6 mm 11 mm
Outside diameter of hose:
11 mm 19 mm
Weight: 0,11 kg/m 0.25 kg/m
Materials to be injected:
Resins, acrylates, fine cement, CEMproof cement lime
Resins, acrylates, fine cements, Portland Cement
Max. length of injection hose:
12 m 15 m -on request-
Outlet opening of outer hose:
5 mm 10 mm
Arrangement of holes in inner hose
every 20 mm staggered 90° outlets per 10 cm length
every 20 mm stag-gered 90° outlets per 10 cm length
Temperature for use
Store the injection hose in a heated room when temperature is below +5 °C
5
CEM 11 Injection Tube Injection Tube for Economic Sealing of Cold Joints in Concrete Structures _________________________________________________________________________________________________________________________________
An efficient, well-priced injection tube system for structural waterproofing
Product PVC based injection hose for economical sealing of any construction joints in subterranean construction.
Single-wall hose of PVC based material, with slightly cone-shaped openings and slots from inside to outside for the compressed injection material to be squeezed out in order to seal the joints in underground construc-tions. The openings get closed by their geometry thus avoiding efficiently any penetration of cement paste into the injection hose.
The smooth surface of CEM 11 eliminates any unwant-ed bond between injection hose and concrete. The CEM 11 injection tube system can be used for any injection resin. Injections are possible even after years, because the smooth surface CEM 11 does not allow any sinter deposits or obstructions in the system.
Use The CEM 11 injection hose is used for sealing of con-struction joints which are permanently or occasionally exposed to groundwater or surface water. CEM 11 is an efficient, effective injection tube system used to prepare waterproof, gastight and frictional con-struction joints.
Application
Suitable for all kind of vertical and horizontal construc-tion joint / cold joint sealing!
Product Characteristics
Sufficiently dimensioned inside diameter and permea-bility of the injection hose and the outlet openings af-ter concrete work.
Prevents cement paste from penetrating during con-crete work.
Sturdy when being incorporated under building-site conditions with fastening system included.
Easy handling, simple time-saving fitting
No unwanted twisting when you incorporate from the coil as there is a circular hose.
Material to be injected leaves the hose system em-bedded in concrete, even under reasonable pressure, that is to say material is reliably coming out to all sides (opening injection-pressure min. 0.5 bar).
Can be used for multiple injections by using acryIate-gel or PU-gel.
Outlet opening shaping conically from inside towards outside. Some trifle opening resistance only has to be overcome therefore.
Smooth surface, hence no unwanted bond between injection hose and concrete.
Very favourable balance of price and performance.
Technical Data
Material: PVC
Inside diameter: 5 mm
Outside diameter: 11 mm
Injection material: PU / EP resin, acrylates, gels -no cement-
max. injection length: 10 m
Outlet openings: 5 mm every 25 mm
Arrangement of holes in hose:
Every 12 mm to 14 mm
DIN EN ISO 9001 certificated manufacturing process. Injection hose with ongoing control-numbers.
The hose has been approved by several public testing laboratories for overground and underground construc-tions for sealing concrete construction joints.
Remark: CEM 11 is a multiple injectable system when using acrylates or special PU-gels. Use only acrylates without corrosive behaviour to the reinforcement of the concrete structure!
Accessories for CEM 11
Rubber plate for shutter con-nector
Plastic clip
Pressing nipple for shutter con-nector
Shutter connector
6
Installation of the BPA Injection Hose System _________________________________________________________________________________________________________________________________
The PREDIMAX/CEM 11 injection hose is easy to install when you consider the following items of this installation manual: Put the hose in the middle of the cold joint. The connec-tion, ventilating hose / PREDIMAX/CEM 11 has to be placed completely inside the concrete structure.
The hose has to be well set on the cold joint and has to be fastened with hose clamps at approx. 15 cm dis-tance (depending on surface of the concrete of the construction joint). Overlapping: The overlapping should at least be 10 cm.
The injection ends shall be placed towards outside the formwork in order to be easily found again. Two differ-ent possibilities are shown:
Installation of the injection hose system by using shut-ter connector including rubber plate and a spider (for easy installation on the reinforcement)
Installing the ventilation hoses inside an end box: Important: Ventilation hoses have to be fixed in order to avoid a replacement during the concrete work.
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Fitting rail
QUELLMAX® Plus Bentonite Waterstop Tape with Patented Rain Protection __________________________________________________________________________________________________________________________________
With General Building Code Test Certificate (abP)
Product QUELLMAX Plus is a technically matured and moreo-ver very price worthy swellable bentonite joint-sealing tape with crystallisation additives. QUELLMAX is used as a waterstop in concrete construction joints. QUELLMAX is tested up to 7 bar water pressure.
QUELLMAX Plus The swellable bentonite waterstop tape consists of bentonite embedded in a matrix of highly molecular polyisobutylene caoutchouc and special fillers and crystalline admixtures (patented composition).
Contact with rain or general site water will not activate the product, but when QUELLMAX Plus is covered by concrete, the alkaline environment breaks down the coating and the QUELLMAX Plus will then be activated by leak water.
Features QUELLMAX Plus is the only swellable bentonite joint-sealing tape that can be used without any compromise, because
QUELLMAX Plus can be installed independently of any weather condition, that means no unwanted swelling during installation (rain-protection)
Patented coating delays swelling from contact with water of 72 hours.
Application QUELLMAX Plus should be placed in in-situ concrete constructions because the swellable bentonite water-stop tape will be completely covered on all sides by concrete (min. 8 cm concrete cover are required) to make sure that the swelling sealing pressure can be built up.
Advantages QUELLMAX Plus seals in two phases: -First phase: sealing by immediate swelling -Second phase: sealing by crystallisation
Great swelling capacity (> 300 %)
Easy Handling
No time-consuming setting on edges
Self injecting effect, that is to say penetration into any cracks and cavities because of a powerful swelling. Second sealing process by concrete crystallisation
Swelling and shrinkage are infinitely reversible
Dimensionally extremely stable, not sticky, even at high temperatures in summer
High mineral portion, hence no fatigue of materials: Sodium-bentonite reacts even decades after having been incorporated
No negative influence on the successful building-site routine
Technical Data
QUELLMAX Plus
Shape: Swellable profile rectangular and flexible
Colour: black / dark grey
Dimensions: 18 x 24 mm 16 x 21 mm
Coating: patented rain protection
Weight: 730 g/m or 570 g/m
Toxicity: Non-toxic
Fitting
Form of Delivery / Storage Roll of 5 m, box of 20 m, pallet of 720 m Shelf life: 5 years, when stored protected constantly against frost and weather conditions
QUELLMAX bentonite waterstop is a unique, patented technology made in Germany.
Quellmax
Cemstar Glue
CEMstar adhesive
Impact dowel or steel nail
CEMstar adhesive
Quellmax
8
QUELLMAX® Blackstop
Standard Bentonite Waterstop Tape __________________________________________________________________________________________________________________________________
With General Building Code Test Certificate (abP)
Product QUELLMAX Blackstop is a technically matured and moreover very well-priced swellable bentonite joint-sealing tape with crystallisation additives (patented). QUELLMAX is used as a waterstop in concrete con-struction joints. QUELLMAX is tested and approved up to 7 bar water pressure. QUELLMAX is also tested for use in changing water tables.
QUELLMAX The swellable bentonite waterstop tape consists of bentonite embedded in a matrix of highly molecular polyisobutylene caoutchouc and special fillers and crystalline admixtures (patented composition). Supplied as a robust strip, QUELLMAX is simply fas-tened onto an existing joint face before the next con-crete pour. Any subsequent water leakage through the joint activates the QUELLMAX, which takes up leaking water and swells. This swelling action expands the product into the water flow paths (active self-injecting process) and effectively seals against water leakage through the cold joint.
Features Compared with any other traditional joint sealants (PVC joint-sealing tape, joint-sealing sheets, etc.), QUELLMAX Blackstop is quite economical and reliable, because
sources of errors are reduced to minimum
the best ratio of price and performance is assured
Application QUELLMAX shall be placed only in in-situ concrete constructions because the swellable bentonite water-stop tape shall be completely covered on all sides by concrete (min. 8 cm concrete cover are required) to make sure that the swelling sealing pressure can be built up.
Advantages QUELLMAX seals in two phases: -First phase: sealing by immediate swelling -Second phase: sealing by crystallisation
Great swelling capacity (> 300 %)
Easy handling
No time-consuming setting on edges
Self injecting effect, that is to say penetration into any cracks and cavities.
Swelling and shrinkage are infinitely reversible
Dimensionally extremely stable, not sticky, not even at high temperatures in summer-time
High mineral portion, hence no fatigue of materials: Sodium-bentonite reacts even after decades of hav-ing been incorporated
No negative influence on the successful building-site routine
Technical Data
QUELLMAX Blackstop
Shape: Swellable profile rectangular and flexible
Colour: black / dark grey
Dimensions: 18 x 24 mm 16 x 21 mm 10 x 20 mm
Coating: talcum treated
Weight: 730 g/m or 570 g/m
Toxicity: Non-toxic
Fitting
Form of Delivery / Storage Roll of 5 m, box of 20 m, pallet of 720 m Shelf life: 5 years, when stored protected constantly against frost and weather conditions.
QUELLMAX bentonite waterstop is a unique, patented technology made in Germany.
Quellmax
Cemstar Glue
Fitting rail
CEMstar adhesive
Impact dowel or steel nail
CEMstar adhesive
Quellmax
9
Installation of QUELLMAX® _________________________________________________________________________________________________________________________________
Guideline how to install bentonite waterstop tapes in the correct way!
Installation of QUELLMAX -with fitting rail-
The underlay must be clean, free from loose matter and as level as possible.
The swellable bentonite waterstop tape should have perfect contact throughout to the underground. Minimum 8 cm of concrete cover is required!
The QUELLMAX tape may be laid in lengths of 5m (standard length) in the middle of the wall. Then use the fitting rail to fasten the waterstop tape.
The QUELLMAX should preferable be fastened by the fitting rail and steel nails or impact dowels. (3 steel nails or impact dowels per meter are required)
Accessory -fitting rail-
Fitting rail with regular hole 1 m length; 20 m / bundle Minimum 3 steel nails / impact dowels per meter are required
Fitting bars / mesh or net 1 m length; 40 m / box Minimum 4 steel nails / impact dowels per meter are required
Installation of QUELLMAX -with CEMstar adhesive-
The underground must be clean, free from loose matter and as level as possible.
Use the adhesive in the middle of the wall. QUELLMAX may be laid on top of the adhesive. Minimum 8 cm of concrete cover is required!
QUELLMAX has to be firmly pushed onto the floor.
Accessory -CEMstar adhesive- 300 ml / cartridge 20 cartridges / box CEMstar adhesive and joint filler is a unique technology made in Germany.
10
CEMswell – Hydrophilic Swelling Rubber _________________________________________________________________________________________________________________________________
CEMswell – Hydrophilic Rubber Shield-driven tunnels (TBM) are currently being used for construction work at even greater depths and higher water-pressure environments. The resultant need for improved water sealing characteristics is best met by water-expanding sealant materials, which swell on contact with water.
Introduction Shield-driven tunnels are common features of such construction works as subways, water supply and sew-er systems in cities, tunnels, cable lying, etc. Recent trends in shield-driven tunnels have been towards new applications, increase and decrease in section size, and also construction at greater depths or under the seabed where measures against high-pressure water are of vital importance. CEMswell is a hydrophilic high quality product for sealing all joints in prefabricated concrete constructions.
New Type of Rubber Seal
CEMswell is a new expanding rubber sealing material that is intended mainly for sealing of joints in tunnels and shafts. It has been developed for the successfully use in tunnels in pressure conditions up to 5 bar water pressure.
Expansion up to 400 % CEMswell is an extruded rubber-based compound made from butyl rubber, hydrophilic resin, polyethylene, silicon and special admixtures. On contact with water it is capable of swelling up to 4 times its own volume, and under conditions of confinement will mould itself to exert pressure evenly on the surrounding surfaces, even when these are rough and the gaps to be filled are of uneven size. This feature assures a good water-proof seal without the need for any sort of high-compression force.
Shape and Size CEMswell is available in numerous standard shapes and sizes, and can also be extruded in non-standard shapes to meet client’s special requirements or in com-bination with ordinary non-expanding rubber. Three main grades are produced and in stock:
18x7mm: 6 rolls à 12 m (72m / box) 23x15mm: 5 rolls à 6 m (30m / box)
23 mm: 4 rolls à 5 m (20m / box)
Technical Data
Colour: Grey (standard) Shore A: 38 Elongation at break 490 / 770 %
Tensile strength 1.1 / 2.1 MPa
Specific weight: 1.25 g/cm³ = 1.25 Volume of swelling: approx. 400 %
Working tempera-
ture:
-30 °C to +70 °C
Shelf life: 3 years when stored protect-ed constantly against frost and weather conditions. Concrete cover shall be at least 8 to 10 cm
Do not use CEMswell to seal cold joints of in-situ concrete constructions! CEMswell shall be used to seal joints of prefabri-cated concrete constructions!
CEMswell (prefabricated con-crete structures)
QUELLMAX (in-situ concrete structures)
11
CEMproof® CEMswell “Inject” CEMswell “Inject” combines CEMswell Swelling Rubber and CEM 11/PREDIMAX 11 Injection Hose _________________________________________________________________________________________________________________________________
Product for economical sealing of construction joints in watertight concrete structures Product Sealing with swelling rubber and injection hose consists of the products CEMswell swelling rubber and CEM 11/PREDIMAX 11 injection hose. Both together they result in the unique double sealing of construction joints (swelling and injecting). The injection tube ensures the injection material to be squeezed out at any time.
CEMswell “Inject” The profile is used for sealing construction joints which are permanently or occasionally exposed to groundwa-ter, slope water and/or surface water. The structurally necessary construction joints can be sealed tight to water pressure.
Product Characteristics CEMswell “inject” can be applied quite easily with any injection material.
Can be used for simple injection with CEM 11 by using PU-resins, EP-resins, etc.
Can be used for multiple- and cement injections with PREDIMAX 11 by using acrylate-gel or PU-gel.
Injection hose with ongoing control-numbers
Rain protected for 10 hours permanent rain
Swelling capacity of minimum 400 %
Dual safety! Swelling and Injecting!
Advantages Swelling and injecting
Sturdy when being incorporated under building-site conditions with fastening system included
Easy handling; simple time-saving fitting.
Injection only if necessary!
Material to be injected leaves the hose system em-bedded in concrete, even under reasonable pressure, that is to say material is reliably coming out to all sides (opening injection-pressure min. 0.5 bar).
The smooth surface avoids unwanted bonding be-tween injection hose and concrete, therefore the
CEMswell “inject” is easy to inject. Even after years an injection is still possible as the smooth surface does not allow any sinter deposits or obstructions in the system.
Very favorable balance of price and performance.
Installation Installation can either be with:
CEMstar adhesive or CEM 805 adhesive Nails or clamps A minimum of 8 cm concrete cover is required.
Technical Data
Injection Material PU-resin (Crack Seal), PU foam resin (SealStop F + additive), EP-resin, acrylate (without corrosive behav-iour).
Form of Delivery / Storage Roll of 8 m, box of 5 rolls = 40 m, pallet of 1.440 m Colour: Blue/green: hoses / Grey: CEMswell Shelf life: 3 years when stored protected against
frost and permanent sunshine. Dry storage!
Material PVC
Inside diameter 6 mm
Outside diameter 11 mm
Profile length 8 m
Outlet openings 3-5 mm
Arrangement of holes in hose
every 12 mm to 14 mm per 10 cm 28 openings
Weight 0,360 kg/m
12
CEMflex VB - Steel Plate Waterstop __________________________________________________________________________________________________________________________________
With General Building Code Test Certificate (abP)
CEMflex VB - Steel Plate Waterstop The CEMflex VB elements are provided with a special coating on both sides. The connection of the special coating to the concrete prevents any water-flow through the concrete construc-tion joint. Besides the extremely good connection of the special coated steel plate to the surrounding concrete there are some other chemical reactions such as light swelling, crystallization, self-healing of concrete cracks and a natural sintering / crystallization (natural formation of limestone) of concrete cracks. Only 3 cm of concrete cover on both sides are neces-sary to seal the cold joint up to 5 bar (50 m water-pressure) The elements are 2,000 mm long, 150 mm high and about 1.25 mm thick. The special coating is not sticky and therefore no protection foil is necessary, which has to be removed before concrete work starts.
Areas of Application CEMflex VB CEMflex VB can be used in all construction joints, horizontally or vertically, up to a maximum water-pressure of 80 meter (8 bar). Areas of application:
Horizontal + vertical sealing of any concrete con-struction joints!
Waterproof cold joints in foundation-, basement-, civil engineering work as well as in tunnel construc-tions, underground constructions and special-purpose solutions.
CEMflex VB Product Characteristics Galvanized steel metal plate (b = 0.75 mm / l = 2,000 mm / h = 150 mm) provided on both sides with a 0,5 mm thick special coating which sticks to the concrete chemically and seals permanently the joint which has to be sealed.
CEMflex VB is an active steel plate waterstop! The sealing function is based on the active crystalliza-tion process as well as the supported natural sintering process of concrete.
Characteristics CEMflex VB The extreme good connection behaviour to the con-crete is responsible for the very good waterproofing property. CEMflex VB supports the natural sintering / crystalliza-tion of the cold joint as well as the cracks.
Installation of CEMflex VB CEMflex VB with coating on both sides has to be in-stalled directly on top of the reinforcement. CEMflex VB has to be fixed by using the special omega steel plate holder. The overlapping has to be at least 5 cm.
Form of Delivery / Storage The single element is 2,000 mm long, 150 mm high and 1.25 mm thick. In wooden boxes of 50 pieces = 100 m.
CEMflex VB can be stored in dry and cold conditions.
Installation example
Labyrinth sealing
Crystallization sealing
Active support of the natural sintering / crystallization as well as formation of lime-stone
Extreme unique connection when embedded in concrete
General Building Code Test
Certificate (abP)
CEMflex - holder
CEMflex
steel plate waterstop
13
-CEMflex VB steel plate-
CEMflex VB
CEMflex VB steel plate reacts because of its various encapsulated components in the patented coating in combination (direct contact to concrete) with the components of the surrounded concrete.
Besides the extremely good connection of the special coated steel plate to the surrounding concrete there are some chemical reactions starting such as light swelling, crystallization, self-healing of concrete cracks and a natural sintering / crystallization (natural formation of limestone) of concrete joints as well as cracks.
The components of the special coating need water or water-based liquids in order to start automatically the chemical reaction; this natural crystallisation process is an active self-healing process! ►CEMflex VB is an “active“, water reacting steel plate waterstop!
This active self sealing process starts automatically by water contact. The function of this sealing process is secured even after decades of installation. By the use of CEMflex VB there will always be an automatically (active) waterproofing reaction / process. The crystalli-zation, self-healing of concrete cracks will penetrate deeper and deeper in the concrete structure.
The waterproofing reaction of CEMflex VB steel plate waterstop has been tested on the independent/public Institution of the University and is confirmed with an abP (General Building Code Test Certificate / Approval)
CEMflex VB The overlapping area of CEMflex VB (only 5 cm required) white crystallization will react and seal automatically by water ingress! is already shown. The active waterproofing process is finished within only a
few hours and as a result water has no chance to enter!
Particle of the Particle of the coating coating in reaction with water or liquids
Crystallization! An active self-healing process
►CEMflex VB is an “active“ waterstop steel plate and tested up to 8 bar water pressure!
clip
sintering
CEMflex VB in the
overlapping area
crystallization
CEMflex VB
working joint
14
-CEMflex VB steel plate-
The CEMflex VB Crystallization Shown under a Microscope
Calciumhydroxy-based crystalline fibres Calciumhydroxy-based crystalline needles
CEMflex VB Beginning: Water will be stopped Beginning of the Beginning of the sintering in the CEMflex VB has an in the cold joint! crystallization process structure of the concrete extremely good connection natural formation of limestone to the surrounding concrete This unique crystallization and sealing process is tested up to 5 bar water pressure at the University of Stuttgart / Germany and up to 8 bar at Vattenfall / Sweden.
Pictures of CEMflex VB
CEMflex VB steel plate waterstop (with CEMflex - holder)
CEMflex VB is special coated with a crystalline admixture on both sides. CEMflex VB can be fixed by using the special omega steel blade holder. The overlapping has to be at least 5 cm. No gluing of the overlapping is required. The surface of CEMflex VB is not sticky and therefore is very easy to handle. There is no plastic foil (protection sheet) which has to be removed before concreting.
CEMflex can easily be bent on side up to 90 degrees and more!
CEMflex VB can also be stuck into the fresh concrete. The overlappings have to be fixed only by using the CEMflex clip. The overlapping has to be at least 5 cm; gluing the overlappings is not required!
CEMflex VB properly embedded in the fresh concrete / first concrete section (a minimum of 3 cm concrete cover is required). CEMflex VB steel plate waterstop is a unique technology made in Germany.
min. 3cm
15
CEMproof® CEMflex Elasto Sealing Tape Sealing Tape __________________________________________________________________________________________________________________________________
Joint-sealing system for construction and expansion joints
CEMflex Elasto Sealing Tape CEMflex Elasto Sealing Tape is a premium quality, universal purpose sealing strip/tape with outstanding properties: Auto-adhesive, high bonding power, laminated with synthetic fleece on one side maintains its shape in longitudinal direction. In transverse direction, it is absorbing up to 10 % of movements. It can be easily primed and coated with CEMproof CEMbit special bituminous sealant.
Product CEMproof CEMflex Elasto Sealing Tape is a permanent sealant of construction joints and cracks. It sticks well to concrete, porous concrete, solid plasters, untreated steel, rough glass, etc.
Features of the CEMflex Elasto Sealing Tape System
• Excellent durable adhesion • Permanently formable • Self welding • Easy application • Non-corrosive • Resistant to water • Water vapour tight • Immediate performance • Non-shrinking • Free of solvents and bitumen • Compatible with bitumen • Resistant to ageing, weathering and UV-radiation
Technical Data of CEMflex Elasto Sealing Tape
Form of Delivery
Weight kg/box
Width mm
Thickness mm
Box / number of rolls
9.4 100 1.7 2 x 25 m
14.4 150 1.7 2 x 18 m
18.8 200 1.7 2 x 18 m
14.2 300 2 1 x 18 m
CEMproof CEMbit as coating Spraying and brushing quality protective bituminous coating. CEMproof CEMbit is a special modified bitu-men emulsion which can be perfectly combined with the CEMflex Elasto Sealing Tape.
Paste form, fibre-free, single-component coating mate-rial on a plastic-modified, bitumen emulsion base, sol-vent-free.
CEMproof CEMbit as primer For priming, use CEMproof CEMbit. CEMbit is a crack-bridging and water-tight protective coating for use in ground areas. Once the waterproofing has set, it is resistant to all substances normally found in the ground, however, not mineral oils.
Technical Data CEMbit
State: thick liquid, thixotropic
Density: approx. 1 kg/dm³
at 20 °C
Colour: black
pH-value: 10
Resistance to heat: corresponds to AIB; does not flow
Resistance to cold: corresponds to AIB ; does not spall
Water vapour permeability:
corresponds to AIB;
DIN 53122 (mean value) 0.63g/m²
Crack-bridging at 2mm layer thick-ness:
1mm fresh layer:
approx. 1mm
= 0.6mm dry layer
Unit: 30 kg can
14 cans/pallet
Application temperature +5 °C to +35 °C
Service temperature: -60 °C bis +100 °C
Pressure resistance: approx. 1.2 bar
Density: approx. 1.2 g/cm³
Solids content: > 99 %
Water vapour permeabil-ity:
average value 0.25 g/m² * d
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CEMproof® CEMflex Elasto Sealing Tape _________________________________________________________________________________________________________________________________
Guideline how to install CEMflex Elasto Sealing Tape in the correct way!
Example of use - 5 steps leading to "dense joint"!
Requirements to base The base should be dry. The air temperature should not be below +5 °C. Any mature concrete failures (honeycombs) shall be closed with mortar or smaller once with CEMproof CEMbit.
Priming Apply CEMproof CEMbit approx. 20 cm wide for 15 cm wide tape. Use therefore a roller or a brush. Consumption: 100 - 150 g/m. The drying time for CEMproof CEMbit is approx. 1-2 hours at 20 °C or 3-6 hours at 5-10 °C.
Fitting of Tape
CEMflex Elasto Sealing Tape and CEMbit Apply with a roller the CEMflex Elasto Sealing Tape with CEMbit until the white fleece surface is completely covered with CEMbit.
Step 1
Press either manually or use a fitting roller.
Step 2
3. step
Step 4
Remove oiled paper on the back side of the CEMflex Elasto Sealing Tape. Press the black side to the prime coat.
Step 5
Step 3
CEMflex - Elasto Sealing Tape & CEMproof CEMbit is a simple system to seal all kind of joints after finish-ing concrete work.
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CEMproof® SealStop F PU Injection Resin _________________________________________________________________________________________________________________________________
For tunnelling and civil engineering / water reactive foaming PU resin
Uses of SealStop F Low viscous water reactive single-component resin, free of VOCs, CFC and phthalate plasticisers
Stopping of water ingress, also seawater, in cracks and cold joints
Consolidation of soil
Injection of grouting hoses for example PREDIMAX/ CEM 11 to stop water leakage
Technical Data The data below is laboratory data. This information may vary in practice due to thermal exchange between the resin and strata, surface properties of the stone, humid-ity, pressure, and other factors.
Reaction Data
Initial tempera-ture
5 °C 10 °C 15 °C 25 °C
Reaction times* measured with 10 % CEMproofAdd X
Start of foaming 0‘10“ 0‘10“ 0‘08“ 0'07" ± 2“
End of foaming 0‘59“ 0‘50“ 0‘41“ 0’38" ± 10“
Foaming factor (free rise)
40 - 45 40 - 45 40 - 45 40 - 45
Reaction times* measured with 15 % CEMproofAdd X
Start of foaming 0‘09“ 0‘08“ 0‘07“ 0‘06“ ± 2“
End of foaming 0‘42“ 0‘37“ 0‘32“ 0‘28“ ± 10“
Foaming factor (free rise)
40 - 45 40 - 45 40 - 45 40 - 45
* Note: the reaction is effected by addition of 10 % water to the freshly prepared blend.
Material Data
SealStop F
Prepared mixture
Add X
Density at 25 °C
1130 ± 30 kg/m³
960 ± 4 kg/m³
Colour brown yellowish
Flash point > 100 °C 100 ± 5 °C
pH-value n.a. 9.6 ± 0.5
Viscosity at 5 °C
750 ± 80 mPa*s
330 ± 50 mPa*s
-
Viscosity at 10 °C
470 ± 60 mPa*s
-
Viscosity at 15 °C
310 ± 40 mPa*s
-
Viscosity at 25 °C
160 ± 40 mPa*s
90 ± 10 mPa*s
5 ± 2 mPa*s
Application Prior to application, CEMproof Add X is added to Seal-Stop F to increase its reactivity. The reaction mix thus obtained maintains its state for at least 8 hours without significant viscosity increase. After mixing with CEMproof Add X, a skin may be formed on the surface of the liquid by reaction with the humidity contained in the air; but this does not affect the pumping operation.
SealStop F / CEMproof Add X products are injected as a single component via packers into the water-bearing zones using manual or motor-driven pumps. When in contact with water, the reaction mix foams up strongly and hardens. If the zone to be sealed contains insuffi-cient water, a full hardening of the SealStop F mass can be achieved by preliminary or subsequent water injection.
In contrast to the two-component systems, SealStop F will not harden in the injection pipe for hours since con-tact with the water contained in the ground is necessary for hardening.
Preferably, SealStop F is used for stopping the water flow from working joint with preinstalled grouting hoses such as PREDIMAX injection hose systems or CEM 11 injection hose system. Immediately after stopping the water flow by pumping SealStop F (single-component foaming PU-resin), CEMproof CrackSeal (two-component PU-resin) has to be injected to achieve a permanent elastic seal.
Immediately after ending the injection work flush the pump with CEMproof CleanEx in order to prevent clog-ging. For standstill periods of more than one day, fill the pump with CEMproof CleanEx afterwards.
For the consolidation of soil SealStop F is used without CEMproof Add X and has to be injected via injection hoses (PREDIMAX/CEM 11) or other injection pipes into natural moist or wet sand. The maximum radius of injection is approx. 30 cm; with a bigger radius the core is left uncured. The injection pressure should be no greater than the overburden pressure in order to avoid fracturing of the ground.
Recommendation:
We recommend storing the products prior to processing for at least 12 h at a minimum temperature of 15 °C in order to achieve the recommended processing temper-ature of between 15 °C to 30 °C. When the material is warmed up, local overheating, e.g. at the container wall, must be avoided by any means.
18
Composition and Properties Components SealStop F consists of modified isocyanates with sof-teners and additives. CEMproof Add X is a catalyst blend.
System: SealStop F cures by reaction with ambient water yield-ing a polyurethane / polyurea foam. The expansion rate of the foam depends in the first place on the backpres-sure affected by the propagation of the resin into the structure to be sealed, i.e. wide cracks/gravel result in a high foaming factor, narrow cracks / fine sand in a low expansion rate and high strength.
Final Product: Cured SealStop F does not shrink nor swell with water, which makes this resin very stable.
Form of Delivery / Storage Packing: SealStop F CEMproof Add X 20 kg in a can 4.5 kg in a can
Other packing units on request.
Storage, shelf life: At least six months from date of delivery and twelve months from date of production when stored in a dry place between 10 and 30 °C.
Disposal Disposal according to local regulations. Liquid product can be disposed of in an incineration plant (EU waste code 08 05 01). Cured SealStop F can be disposed of as municipal waste (EU waste code 20 01 39).
Risk and Safety Phrases Observe the general safety regulations when handling
chemicals.
SealStop F
Symbol: Xn (harmful) R20 Harmful by inhalation. R36/37/38 Irritating to eyes, respiratory system and skin. R42/43 May cause sensitization by inhalation or skin contact. S9 Keep container in a well ventilated place. S23 Do not breathe spray. S24 Avoid contact with skin. S26 In case of contact with eyes, rinse immediately with plenty of water and seek medical advice. S36/37/39 Wear suitable protective clothing, gloves and eye/face protection. S38 In case of insufficient ventilation, wear suitable respiratory equipment. S45 In case of accident or if you feel unwell, seek med-ical advice immediately (safety data sheet available from manufacturer). S60 This material and its container must be disposed of as hazardous waste.
CEMproof Add X
Symbol: Xn (harmful) R21 Harmful in contact with skin. R36/38 Irritating to eyes and skin. S20 Do not breathe aerosol. S25 Avoid contact with eyes. S26 In case of contact with eyes, rinse immediately with plenty of water and seek medical advice. S36/37/39 Wear suitable protective clothing, gloves and goggles/face shield. S45 In case of accident or if you feel unwell, seek medical advice immediately (safety data sheet available from manufacturer). S60 This material and its container must be disposed of as hazardous waste.
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CEMproof® CrackSeal T Injection Resin Two-component Polyurethane Resin / Flexible PU Resin __________________________________________________________________________________________________________________________________
Uses of CrackSeal T Slow reacting, highly flexible two-component polyure-thane resin. CEMproof CrackSeal T serves for grouting / sealing and elastic connection of fissures and cavities in build-ings and other civil engineering structures constructed from concrete, brickwork or natural stone, applicable as one-component resin, such as
Tunnel linings
Parking decks
Concrete foundations
Subterraneous curtains
Injection hoses
Crack injections
CEMproof CrackSeal T has a very low viscosity. CEMproof CrackSeal T may be injected via adhesive packers, borehole packers or embedded injection hos-es (PREDIMAX / CEM 11) into the pervious structure. CEMproof CrackSeal T meets the requirements of German ZTV-ING (Regulations for sealing of concrete structures). Applicable at ambient temperatures be-tween 6 and 40 °C.
Technical Data Reaction data The data below are laboratory data. They may vary in practice by thermal exchange between resin and con-crete, the surface properties of the concrete, humidity,
pressure, and other factors.
Mixing ratio A:B 2.5 : 1 parts / volume = 2 : 1 parts by weight
Starting tem-perature
8 °C 15 °C 23 °C
Mix viscosity 290 ± 50 160 ± 40 85 ± 30
Pot life >60 >60 60
1.000 mPa*s after
approx. 100 min
approx. 115 min
approx. 120 min
Foaming factor approx.
1.0 approx.
1.0 approx.
1.0
Surface tension 30
Glass transition temp. when cured in dry environment
- 6 °C
Material data
Comp. A Comp. B
Density at 23 °C 990 ± 15
kg/m³ 1220 ± 20
kg/m³
Colour Honey-
coloured brown
Viscosity at 23 °C 100 ± 20 mPa*s
70 ± 20 mPa*s
Viscosity at 15 °C 210 ± 40 mPa*s
170 ± 40 mPa*s
Viscosity at 8 °C 370 ± 50 mPa*s
320 ± 50 mPa*s
Mechanical data
Tensile Strength 2.0 ± 0.2 MPa
Elongation at Break 110 ± 20 %
Hardness Shore A 50 ± 3
Composition Components: CEMproof CrackSeal T, Comp. A comprises of polyols and additives. CEMproof CrackSeal T, Comp. B, is a modified isocyanate.
System: The resin mix penetrates the cracks to be sealed. The major part of the water in there is displaced by the hy-drophobic resin; the remainder causes the acceleration of the curing and the formation of a mainly closed cell
foam resin.
Final product: After more than 10 h, the resin is solid; the final curing takes several days. The cured resin is elastic and ex-tendable even in tabular adhesion. It meets the re-quirements of the minimum extendability of 10 % ac-cording to ZTV-ING. CEMproof CrackSeal T is compatible with groundwater.
Application Generally, the resin mix is injected via a borehole packer and a borehole into the fissure to be sealed until resin matter is discharged by boreholes for checking purposes.
20
- CEMproof® CrackSeal T -
CEMproof CrackSeal T can be injected via the PREDI-MAX 11 or CEM 11 injection hose which has to be installed beforehand into the concrete joint. The resin components are mixed carefully in a volumet-ric 2.5 : 1 ratio or weight 2 : 1 ratio, poured into a se-cond container or hopper and injected by the single-component pump. The pot life in accordance to the application temperature has to be taken into account. With strong water inflow, the fast reacting aqua reactive resin SealStop W, accelerated by CEMproof Add X have to be pre-injected, subsequently followed by the CEMproof CrackSeal T injection.
Form of Delivery / Storage Packing: All forms of packing are UN approved. The quantities of the individual components correspond to the mixing ratio (1 : 1 by volume).
Component A Component B 10 kg in a tin can 5 kg in a tin can 20 kg in a tin can 10 kg in a tin can
Other units on request.
Storage, shelf life: At least six months from date of delivery or twelve months from date of production when stored in a dry place between 10 and 30 °C. When this time is ex-ceeded, we recommend having the material checked by BPA/CEMproof for compliance with specification. The local legislation on storage has to be observed.
Disposal Follow local regulations. We recommend either to dispose of liquid residues in an incineration plant (EU disposal code 070208 “other reaction and distillation residues”) or to cure the liquids and dispose of the cured foam in a domestic waste landfill or an incineration plant (EU disposal code 20 01 39). Empty cans should be cleared of liquid by punching a hole through the edge of the cover and turn them up-side down until no liquid flows out any longer.
Expertise
1 Adhesive Strength and Extension in a crack (Insti-tut f. Massivbau, Essen, 2000)
2 Expertise on compability with drinking water (KTW-Gutachten Hygiene-Institut Gelsenkirchen, 2000)
Risk and Safety Risk and Safety phrases:
Observe the general safety regulations when handling chemicals.
Component A:
No declaration required
Component B:
Symbol: Xn (harmful), contains isocyanate R20 Harmful by inhalation. R36/37/38 Irritating to eyes, respiratory system and skin. R42/43 May cause sensitization by inhalation or skin contact. S23e Do not breathe spray. S26 In case of contact with eyes, rinse immediately with plenty of water and seek medical advice. S28a After contact with skin, wash immediately with plenty of water. S36/37/39 Wear suitable protective clothing, gloves and eye/face protection. S38 In case of insufficient ventilation, wear suitable respiratory equipment. S45 In case of accident or if you feel unwell, seek med-ical advice immediately (safety data sheet is available from manufacturer on request).
21
CEMproof® Drill-hole Packer Packer for Concrete Crack Injection _________________________________________________________________________________________________________________________________
ZTV – Riss approved Standard – Drill-hole Packer For high and low pressure injection
Product Article
SD 10/110/6 Typ S Standard
SD 10/110/8 Typ R Drill-hole
Removable right after injection.
SD 13/110/3 Typ S Standard
SD 13/115/38 Typ R Drill-hole
Removable right after injection.
All prices on request!
Injection packer used for concrete crack injection in combination with PU-resin. CrackSeal T / SealStop F
22
CEMproof® PVC Waterstops / Waterbars _________________________________________________________________________________________________________________________________
Characteristic Data of the Product
Material and quality criteria:
CEMproof PVC joint belts ”Standard“
PVC P waterbars NB according to DIN 18541 (part 2)
PVC waterbars BV resistant to oil and bitumen as per DIN 18 541 (part 2)
CEMproof PVC Waterbars
Geometrie / Type Product name Type
Like type A but with spring steel
A 15 A 19 A 24 A 32
Flex 19 Flex 24
OM 25 OM 35
D 15 D 19 D 24 D 32
AA 19 AA 24 AA 32
AD 19 AD 24 AD 32
FV 50/20 70/30 FV 100/30 140/30
FV 140/40
Construction joint waterbar, internal
Construction joint waterbar “with spring steel reinforcement,” for internal use
Expansion joint waterbar, “special profile”, internal
Expansion joint waterbar, internal
Construction joint waterbar, external
Expansion joint waterbar, external
Capping joint waterbar, external
Please note: During the manufacturing process it is possible to weld either CEM 11 or PREDIMAX 11 injection hose to our PVC waterbar! This is a special solution unique to BPA!
Elongation at break
DIN 53455 at least 300 %
Tensile strength DIN 53455 at least 10 N / mm²
Shore A hard-ness
DIN 53505 72 ± 5
Elongation at break
DIN 53455 at least 350 %
Tensile strength DIN 53455 at least 10 N / mm²
Shore A hard-ness
DIN 53505 67 ± 5
Elongation at break at –20 °C at least 200 %
Elongation at break
DIN 53455 at least 350 %
Tensile strength DIN 53455 at least 10 N / mm²
Shore A hard-ness
DIN 53505 67 ± 5
Elongation at break
at –20° at least 200 %
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CEMproof® AQUA-Stop The Elastic Repair Sealing Compound _________________________________________________________________________________________________________________________________
Seals immediately – even under water
Product AQUA-Stop helps with nearly every sealing problem. If there are holes, cracks, dry or wet surfaces –
• Seals ventilation pipes, ducts and sewers immediately • Seals cracks and holes in bituminous waterproof sheeting immediately • Seals everywhere in roofs (including flat roofs) • Seals concrete structures and basements
AQUA-Stop AQUA-Stop adheres quickly and reliably to nearly all surfaces like aluminium, zinc, lead, glass, stone, as-phalt, corrugated asbestos, roofing felt, hard PVC, bituminous waterproof sheeting and wood – even under water.
Features high elasticity
seals immediately, even under water
absolutely weather-resistant can be used in all weathers
bridges cracks and holes several mms across
highly versatile adheres without primer
Areas of Application AQUA-Stop adheres to nearly all substrates in and around the house, boat and caravan, e.g. to aluminium, zinc, lead, glass, stone, asphalt, corrugated asbestos, roofing felt, hard PVC, roofing tiles, tiles and wood. It is also suitable for skylights, gutters, chimney connec-tions, sheet-metal covers and similar. Unsuitable for foamed polystyrene and not resistant to solvents.
Instruction for Use Remove dirt and loose parts. AQUA-Stop is ready for use. Apply in a thick layer, using a brush or rubber spreader, perpendicular to the crack. In extreme cases, and in the case of larger holes and cracks, place glass fibre mat into the freshly applied layer and add a se-cond layer of AQUA-Stop after a few days.
For porous substrates (e.g. porous concrete) a primer should be used. Clean tools with nitro thinner. Before using, stir well.
Technical Data
Form of Delivery / Storage 300 ml cartridge with spreader 1 litre can 5 kg bucket (standard package)
Shelf life 1 year at room temperature Storage temperature not exceeding 60 °C, frost re-sistant
Safety Note Flammable. Repeated contact can lead to dry or rough skin. Vapours can cause drowsiness. Do not inhale vapour. Avoid contact with eyes or skin. Dispose of empty containers safely.
Viscosity pasty
Character elastic
Colour grey
Density 0.95 kg/l
Covering capacity 1-2 litres/m²
Working temperature -5 °C to +40 °C
Temperature resistance -25 °C to +100 °C
Chemical base sub-stance
synthetic rubber
Curing by physical drying
Sealing immediately watertight
Elasticity bridges over cracks several mm across
Paintable Can be painted with acrylic varnishes
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CEMproof® CEMstar Adhesive -Building Adhesive and Joint Sealant- _________________________________________________________________________________________________________________________________
Product CEMstar is a one-component, solvent-containing, plas-to-elastic building adhesive / joint sealant. Joint sealer based on polycarbon ester which sticks very well to almost any surface even to wet, oil or bituminous mate-rials.
Field of application Sealing and repairing of concrete joints, particularly
in foundation and roof areas.
Air-tight luting of vapour seals on most various rounds
Ideal product to affix swelling tapes (e.g. QUELLMAX, CEMswell) and bentonite liners (e.g. CEMtobent)
Features CEMstar can also be used in rainy weather condition
good adhesion to moisture, oil, bitumen
resisting to UV and atmospheric exposure
resisting against ozone and micro organisms
agrees well with paint coats
suitable also for submarine use
silicone-free
Standard colour usually transparent, on request also available in particular colours. Shelf life of the original tape amounts to approx. 24 months when being stored cool and dry.
Technical Data
Character: platso-elastic
Colour shade: clear / transparent
Density: approx. 1.05 g/cm^3
Development of skin: immediate wet strength
Working temperature : +5 °C up to +40 °C
Resistance to tempera-ture:
-25 °C up to +95 °C
Form of Delivery / Storage 300 ml cartridge, 20 cartridges/box, 60 boxes/pallet Shelf life 2 years at room temperature.
Safety Note Flammable! Repeated contact can lead to dry or rough skin. Vapours can cause sleepiness or drowsiness. Do not inhale vapour. Avoid contact with eyes or skin. Dis-pose of empty containers safely.
CEMstar - not only a bonding agent! CEMstar is a unique adhesive and joint filler!
CEMstar adhesive and joint filler is a unique technology made in Germany.
25
CEMproof® CEM 423 One Component Sealant For Floor and Connecting Joints ______________________________________________________________________________ _________________________________________________
CEMproof CEM 423 CEM 423 is a one-part, elastic polyurethane sealant that cures upon exposure to atmospheric moisture. CEM 423 is used according to IVD Instruction Sheet No. 1 (IVD = German Sealant Manufacturers’ Associa-tion).
Areas of Application Sealing of interior and exterior expansion and connect-ing joints, e.g. in warehouses, underground car parks, manufacturing plants, parking garages, entrance halls, staircases. Sealing of joints in concrete, cast plaster floors, natural stones, sewage plants, etc. CEMproof 423 is tear-resistant, resistant to chemicals and mechanical cleaning, features excellent workability and does not form bubbles during curing.
Application Adhesion surfaces must be dry, sound and free of dust and release agents. Compatibility with the substrate must be tested. Excellent adhesion on most common substrates.
Technical Data
Chemical Resistance Resistant to diesel oil, fuel oil, limited resistance to petrol (swelling reaction possible), diluted alkalines, acids, mineral oils. Attention: Joints that are exposed to chemicals are subject to maintenance. Performance of the sealant may be limited by exposure to chemicals.
Colour Standard colour: Grey Special colours on request.
Form of Delivery / Storage Packing 600 ml sausages, 20 sausages/box Special packing upon request.
Store in cool and dry conditions in original packing. Shelf life 12 months.
Density approx. 1.3 g/cm³ DIN EN ISO
10563
Application temperature +5 °C to +40 °C
Service temperature -40 °C to +80 °C DIN 52455-4
Hardness shore A Approx. 35
Modulus at 100 % Ex-tension
0.6 N/mm², at 50 % 0.4 N/mm² DIN EN 28340
Movement accommo-dation
Max. 25 %
Viscosity Non-sagging
Skin formation time Approx. 1 to 2 hours
Cure rate Approx. 2 mm / 24 h
Elastic recovery >80 %
Change in volume Approx. -6 %
26
CEMproof® CEM 805 One Component Elastic Sealant _________________________________________________________________________________________________________________________________
CEMproof CEM 805 CEM 805 is a one-component, odourless adhe-sive/sealant that is resistant to weathering and reacts with atmospheric moisture to form an elastic seal. It does not contain solvents, is free of silicone and isocy-anates, cures neutrally, is compatible with paints and features excellent chemical resistance.
Technical Data
Areas of Application Sealing and bonding of interior and exterior joints in the metal, roofing, glass and caravan industry, suited for plain concrete structures, metal, wood, plaster, gyp-sum, ceramics and various plastics as well as for ano-dized steel and aluminium.
For bonding natural stones please confirm with BPA and carry out tests prior to application. Do not use on bitumen, tar or coatings causing incompatibilities and bleeding/staining particularly suited for objects that require silicone-free bonding and sealing.
Application Adhesion surfaces must be dry, sound, free of dust, release agents and coatings inimical to adhesion. Ad-hesion is excellent on many substrates without primer. Do not use primer on glass and glazed surfaces. On absorbent substrates a primer may optimize sealant adhesion. Please note that flat bonds of less absorbent substrates take longer to cure.
Colour Standard colours white and light grey
Form of Delivery / Storage 290 ml cartridges, 20 cartridges/box
Store in cool and dry conditions in original packing. Shelf life 12 months.
Material basis MS-hybrid-polymer (modi-
fied silicone)
Density approx. 1.50 g/cm³
Application tempera-ture
+5 °C to +40 °C
Service temperature -40 °C to +80 °C
Hardness shore A approx. 55
Consistency Non-sagging
Tensile strength approx. 1.6 N/mm² (at approx. 2 mm adhe-sive/sealant thickness)
Elongation at break approx. 250 %
Movement accommo-dation
25 %
Skin formation time approx. 15 minutes (at 23° C and 50 % rH)
Cure rate approx. 3 mm / 24 h (at 20° C and 50 % rH)
27
CEMproof® CEM 805 “active“ One-component Sealing Agent for Special Solutions in Concrete Construction ________________________________________________________________________________________________________________________________
Product CEM 805 “active“ is a one-component, polyurethane-based, solvent-free, hydroswelling sealing agent for the sealing of construction joints and around pipe penetra-tions. CEM 805 “active” cures and swells in the presence of moisture. Curing time depends on temperature and humidity conditions, i.e. curing time will reduce, if RH and °C are higher. CEM 805 “active” will become firm in 24-36 hours. Performance is not affected by the curing time.
Field of Application CEM 805 “active“ is specially designed for the following fields of application:
Sealing rough and smooth construction joints of in-situ cast concrete
Sealing joints between pre-cast segments (e.g. manholes, box culverts, cable ducts and pipes)
Sealing around steel H-beams
Sealing between rough surfaces (e.g. slurry walls) and concrete slabs
Bonding of waterstop tapes and injection hoses
Sealing around bolt spacers and void formers
Advantages of CEM 805 “active“ Solvent-free
CEM 805 “active“ can be applied to concrete, PVC, HDPE, steel, etc
The excellent filling and adhesion properties of CEM 805 “active” provide a first line filling of cracks and voids, even on lightly humid, smooth or rough sur-faces
In contact with water CEM 805 “active” will expand to about 200 % of its original volume
CEM 805 “active“ is an extremely flexible system, which adapts to the irregular surface of the sub-strate
Easy application with standard caulking gun
CEM 805 “active“ is durable and will exceed the construction’s life
Good all-round chemical resistance
Can resist to petroleum products, mineral and vege-table oils and greases
CEM 805 “active“ is approved for contact with pota-ble water
Technical Data of CEM 805 “active“
Property Value Norm
Solids 100% Test CEM
Uncured:
Consistency gel/paste Test CEM
Density (at 20 °C) approx. 1,45 kg/dm³
DIN 53504
Slump in vertical applications
< 5mm (average 3 mm)
Boeing test
Touch-dry (at 20 °C and 60 % rel. humidity)
12 h Test CEM
Flash point > 130° C Pensky - Martens - Method
Cured (7 days at 20 °C and 10 mm thick):
Elongation at break approx. 625 % DIN 53504
Tensile strength approx. 2,2 N/mm²
DIN 53504
Resistance to hy-drostatic pressure
up to 150 m of water column
Test CEM
Swelling capacity in contact with water
approx. 200 % Test CEM
Form of Delivery / Storage 310ml cartridges, 12 cartridges/box, 75 boxes/pallet Special packing on request.
Store in cool and dry conditions in original packing. Shelf life 12 months.
Disposal Dispose of the cured material in a domestic waste.
28
CEMproof® PORFÜLL A Pore Filling, Super Low Viscosity and Water Pressure Resistant Resin __________________________________________________________________________________________________________________________________
CEMproof PORFÜLL CEMproof Porfüll is a pore-filling, super low viscosity and water pressure resistant two-component epoxy.
It is solvent-free according to German Building Chemis-try Association.
Product
excellent penetration capabilities into concrete / floor screed (grip and surface roughness of the under-ground are maintained.)
not film forming
permanent sealant (withstands water pressure)
improves the mechanical properties of concrete sur-faces (abrasion resistance, tensile strength)
steam brake, CO2-diffusion brake
high chemical resistance (oil, grease, kerosene, etc.)
prevents penetration of chlorides, etc.
easy-to-clean surface
UV-resistant
available as transparent or in any colour (RAL, etc.)
simple and quick application
heat-proof when applying bitumen sheetings
tested product according to the German guidelines and standards for repair & protection of concrete
Technical Data Air- and undergound temperatures: Minimal +4 °C (at least, however, +3 °C over the dew point), maximal +50 °C
Estimated material consumption: Normal consumption is between 100 and 200 g/m² for the first coating and between 50 and 150 g/m² for the second coating. The material consumption depends on the absorbency, surface roughness and moisture of the underground as well as on the application- and ambient temperature. Therefore, the appliance of a test surface is recommended to define the object-specific material consumption.
Viscosity: CEMproof PORFÜLL is a super low viscosity impregna-tion with a slightly increasing viscosity at low tempera-tures.
Attendance time between the coatings: The attendance time between the coatings depends on the absorbency of the underground and is normally between three and six hours. Before applying the se-cond coating, the impregnation of the first coating should have penetrated into the underground.
Curing time: The curing times of the treated surface depend on the ambient temperature and are indicated below. The temperature of the ambient air and underground should not be less than 4 °C.
Overcoating:A PORFÜLL treated surface can be coat-ed with suitable paintings, coatings or floor covering adhesives. The coating material can be applied in the tacky surface. To define the compatibility, samples have to be applied first.
The Innovation PORFÜLL
Impregnation Coating
pores are not filled film covering pores
The innovation PORFÜLL (impregnation + coating):
PORFÜLL sealant
PORFÜLL protects concrete
concrete protects PORFÜLL
durable protection
waterproof (5 bars tested)
resistant to chemicals (oil, diesel, kerosene, etc.)
improved adhesion capability
stronger tensile bond strength
improved frost resistance
easy and quick to apply
good conductivity
low viscosity (= milk)
solvent-free 2K-Epoxy
effective substance
content > 99 %
pores are not filled due to the
evaporation of solvents and/or
water
>> poor protection
not permanent
not waterproof
not durable
not resistant against oil, grease,
diesel, etc.
low frost resistance
no improvement of abrasion
resistance
no improvement of the tensile
bond strength
poor protection as a result
of abrasion and poor ad-
hesive properties (surface
dampness etc.)
applying quartz sand for
adhesive purposes
time consuming
expensive (application
rate: 1000 g/m²)
29
CEMdicht 3 in 1
A Unique Multi Purpose Waterproofing Product _________________________________________________________________________________________________________________________________
Product Characteristics CEMdicht 3 in 1 is a world novelty of BPA GmbH. 3 in 1 means one powder – 3 different end products as well as implementations: 1. Powder + water = “stiff“ mineral sealant silt 2. Powder + CEMdicht flex = “flexible“ sealant slurry 3. Powder + CEMdicht flex
+ = “flexible + crystalline“
sealant slurry
CEMdicht is a grey dry cement mortar and can be ap-plied by brushing, trowelling or spraying.
By adding the liquid component CEMdicht flex the miner-al sealant silt will become so flexible that it can be ap-plied to highly stressed, crackprone undergrounds (c.f. Technical leaflet "CEMdicht flex"). The liquid component CEMdicht flex
+ has crystalline characteristics in addition.
CEMdicht holds the General Building Code Test Certifi-cate (abP). It is constantly controlled as required in the German Bauregelliste.
Uses CEMdicht is used to protect buildings and parts thereof against ground dampness, pressing water and non-pressing water. It is applied: - at vertical waterproofing of earth touching constructions - for exterior waterproofing of walls (even afterwards) - for waterproofing of concrete slabs and foundations - for vertical waterproofing of splash water areas at wall bases - for waterproofing at the cross-section of walls and concrete slabs - for waterproofing against interior water pressure (water tanks) - Interior waterproofing against exterior water pressure flow (even afterwards) - waterproofing against temporarily pressing water from the inside during construction work.
CEMdicht is applied on: - reinforced concrete as per DIN 1045, - solidly filled masonry brick work as per DIN 1053 - cement plaster as per DIN 18550.
CEMdicht is suitable as waterproofing coating for under-ground screeds, plasters of the mortar groups PI, PII, and PIII as well as for tiles and slabs.
Application of 1 Component – not flexible The underground should be firm, load carrying and free from separating substances. Concrete undergrounds have to be free of gravel nests, cracks, and other une-venness. The concrete neither must not contain additives nor be treated with products that harm the sealant silt. Unevenness and cracks have to be equalized with a PIII cement mortar before waterproofing.
Brickwork with joints has to be plastered with a plas-ter of PIII mortar group (minimum layer thickness 10 mm). Onto solidly filled brickwork as per DIN 1053 CEMdicht can be directly applied.
Do not work at temperatures below +5 °C or when frost or rain is expected. Do not apply onto frozen underground. If necessary wet the underground be-fore application.
Mixing: Mix CEMdicht with clean water until obtaining a lump free paste. Water amount needed: approx. 8.5 l/bag for a brushable consistency. About 7.5 l/bag for a trowelling consistency. To improve the workabil-ity a bonding emulsion can be added (approx. 1 l/bag) to the mixing water. CEMdicht can be applied with suitable sprayguns.
Apply minimum 2 layers of the mineral sealant silt (against ground dampness and with non-pressure water flow) or minimum 3 layers (against pressure water flow or horizontal waterproofing). Each layer must have the same material consistency following the tool with which the material is applied: brush, trowel or suitable spray gun. Waiting time between two layers has to be at least so long that the previous layer will not be damaged when applying the next one. Keep the minimum thickness on all edges and corners. Minimum thickness of the dry layer against ground dampness and with non-pressure water flow is 2 mm, in all other cases 3 mm. Maximum thickness of dry layer is 5 mm.
Amount required: Approx. 4 kg/m² against ground dampness and non-pressure water flow (= about 2 mm layer thickness). Approx. 7 kg/m² against pres-sure water flow (= about 4 mm layer thickness). The amounts given refer to the dry mortar. CEMdicht 3 in 1
30
Working time will shorten with high outdoor temperatues, just as it will lengthen with low outdoor temperatues. Prepared mineral sealant silt should be used within two hours. Fresh material can be rinsed off with clean water.
Aftertreatment: Fresh waterproofing is to be protected for about three days against too much sun, wind and heat. If necessary, keep moist. Allow ten days minimum for the mineral sealant silt to be load carrying and fully function-al. Damage at the new waterproofing can be repaired with CEMdicht. Protect sealant silt coated surfaces by suitable protection coats. The foundation pit is to be filled in accordance to the standard building regulations.
Application of 2 Component – flexible and 2 Component – flexible + crystallizing addi-tives The substrate must be firm, load carrying and free from separating substances. Concrete has to be free of gravel nests, cracks, and other unevenness. The concrete nei-ther must not contain additives nor be treated with prod-ucts that harm the sealant slurry.
Gravel nests have to be equalized with a cement mortar before waterproofing. Edges have to be broken, grooves have to be rounded. Brickwork with joints has to be plas-tered with a cement-plaster (minimum layer thickness 10 mm). Onto solidly filled brickwork CEMdicht “flex” can be directly applied. Do not work at temperatures below +5 °C or when frost or rain is expected. Do not apply onto frozen substrate. Substrate has to be thoroughly wet before application.
Mixing: Mix thoroughly one 30 kg bag CEMdicht with one 10 litre can liquid component CEMdicht „flex“ (slowly running drill with rotating mixer). If necessary add a small amount of water to obtain the working consistency.
Apply minimum 2 void-free layers of the flexible sealant slurry (against ground dampness and with non-pressure water flow) or minimum void-free 3 layers (against pres-sure water flow or horizontal waterproofing). Each layer must have the same material consistency following the tool with which the material is applied: brush, trowel or suitable spray guns. Waiting time between two layers has to be at least so long that the previous layer will not be damaged when applying the next one. Keep the mini-mum and maximum thickness on all edges and corners. Minimum thickness of the dry layer against ground dampness and with non-pressure water flow is 2 mm, in all other cases 2.5 mm. Maximum thickness of dry layer is 5 mm.
2 component flex and 2 component flex+
Amount required: Approx. 3 kg/m² against ground dampness and non-pressure water flow. Approx. 4 kg/m² against pressure water flow. The amounts given refer to the dry mortar.
Prepared flexible sealant slurry should be used within 30 minutes. Fresh material can be rinsed off tools with clean water.
Aftertreatment: Fresh waterproofing is to be protected for about three days against too much sun, wind and heat. If necessary, keep moist. Allow ten days mini-mum for the flexible sealant slurry to be load carrying and fully functional. Damage at new waterproofing can be repaired with CEMdicht “flex“. Protect flexible sealant slurry coated surfaces by suitable protection coats. The foundation pit is to be filled in accordance to the standard building regulations.
Form of Delivery / Storage Ready-to-use, available in 30 kg bags. CEMdicht “flex“ and “flex+” are available in 10 litre cans. Storage: Keep material in dry place. Each can be stored for approx. 6 months.
Safety Precautions The powder component is caustic, the liquid compo-nent is irritant, so direct contact to eyes and skin is to be avoided. Flush eyes with plenty of flowing water. May cause serious eye damage. Seek medical advice if necessary. Do not inhale dust. Wear suitable pro-tective clothing and gloves. Keep out of reach for children.
Disposal Packing needs to be fully emptied and can then be recycled. We recommend to cure the material/liquids and dispose powder as construction waste. Disposal according to local regulations.
31
CEMdicht Sealing Tape 2000 Sealing Tape for Cracks and Joints in Concrete Structures _________________________________________________________________________________________________________________________________
Product CEMdicht Sealing Tape 2000 is used to seal construction joints, dilatation joints and cracks. This sealing system consists of the components CEMdicht flex or optionally CEMdicht flex
+ and the approved CEMdicht Sealing Tape
2000.
Use The system is very user-friendly and profitable when using the appropriate sealing tapes and the mineral seal-ant silt (mortar). The sealing tapes are delivered ready for processing. It is not necessary to pretreat or activate the tapes. Preformed parts are available. The environmentally harmless adhesives CEMdicht flex and CEMdicht flex
+
consist of a powder and a liquid component. The compo-nents can be mixed in any amount and be applied onto all types of surfaces in fields of construction without any pretreatment. As it is possible to use the UV-resistant system on fresh as well as wet underground there are no delays and therefore a fast construction progress is given.
Technical Data CEMdicht flex 2C (See data sheet) Basis: sand/cement plasticizer Mixing: 3 parts by weight, 1 part by weight Form of delivery: 30 kg bag powder Form of delivery: 10 kg liquid component Colour: powder grey, liquid component white Storage: 1.5 years, protect against frost and keep dry
CEMdicht flex+ 2C (See data sheet)
-flexible + crystalline sealant slurry- Basis: sand/cement plasticizer with crystalline additives Mixing: 3 parts by weight, 1 part by weight Form of delivery: 30 kg bag powder Form of delivery: 10 kg liquid component with crystalline additives Colour: powder grey, liquid component white Storage: 1.5 years, protect against frost and keep dry
Time of mixing: 3 min. (drill 300 rpm) Processing time: 60 minutes Processing temperature: From +5 °C to +30 °C
Crackbridging: approx. 1 mm to 2 mm minimum thickness of dry layer
Resistance to diffusion μ (H2O): approx. 1000 Cleaning: fresh material rinsed off with clean water, hard cured material can hardly be removed
CEMdicht quantity Quantity required approx. 0.8 – 1.2 kg/m when used in combination with the CEMdicht Sealing Tape 2000. In this case the CEMdicht acts as a watertight bonding agent.
CEMdicht Sealing Tape Thickness: approx. 0.5 mm Tension: at least 12.5 N/mm² Mass per unit area: approx. 300 g/m² Form of delivery: rolls of 25 m Width: 15, 20, 25 or 35 cm Colour: white
Special designed parts -only on request- Compact sleeve: 12 cm x 12 cm Compact sleeve: 45 cm x 45 cm Inner corners of 15 or 20 cm Outer corners of 15 or 20 cm
Underground The substrate must be firm, load carrying and free from separating substances. Concrete has to be free of gravel nests, cracks, and other unevenness. The concrete neither must not contain additives nor be treated with products that harm the sealant slurry. Gravel nests have to be equalized with a cement mortar before waterproofing. Edges have to be bro-ken, grooves have to be rounded. Brickwork with joints has to be plastered with a cement-plaster (min-imum layer thickness 10 mm). All types of surfaces in fields of construction (cement at least 3-4 days old) are appropriate. Substrate has to be thoroughly wet before application. Pretreatment of underground: sandblasting, water jet and flame cleaning, grinding, shot-blasting or milling. Onto solidly filled brickwork CEMdicht ”flex” can be directly applied and should be used when weather is bad and underground totally soaked.
Mixing Mixing the adhesive CEMdicht flex. Mix thoroughly one 30 kg bag CEMdicht with one 10 litre can liquid component CEMdicht “flex“ (slowly running drill with rotating mixer until lump free). If necessary add a small amount of water to obtain the working consistency.
32
The processing time is about 60 minutes at a tempera-ture of +20 °C and a humidity of 60 %. Layers more than 1 mm thick should be avoided as cracks may arise be-cause of the high amount of adhesive agent.
CEMdicht Sealing Tape 2000 The sealing tape 2000 is pressed on joints over surfaces that are treated with waterproofing materials and with CEMdicht flex. The surface sealant (at least 2 cm in width and wider than the sealant tape) is to be applied on both sides of the bridged joints. The sealing tape is to be applied on the new surface, evenly placed without creas-ing. Then the sealant can be applied. The area of the settlement joint (for the subsequent elastic joint applica-tion) should be kept free from sealant. The edges of the sealing tape are to be bonded with an overlap of at least 5 cm and with the sealant, covering the complete surface without creasing.
Note During the hardening phase water needs to be kept away. Protect newly-laid CEMflex sealing tapes against sunshine, cold draft, rain, and frost. Allow 7 days mini-mum for the sealing tapes to be fully water-proof against water pressure. Negative water can cause the sealing tape to chip off due to frost. The CEMdicht Sealing Tape 2000 seals joints and must be protected against mechan-ical damage. Products containing dissolvents and block-ing vapour cannot be applied onto the sealing tape. A priming coat without any open pores avoids direct con-tact with metals such as copper, zinc and aluminum.
The CEMdicht 3 in 1 powder component contains cement and therefore reacts alkaline due to moisture. So please note: � protect skin and eyes. � irritations: rinse thoroughly with water. � eye contact: rinse thoroughly with water for about 10 minutes and seek medical advice.
Safety Precautions Transport: Not a hazardous material Ecology: The powder is hazardous to water and therefore needs to be removed according to legal regulations. Do not drop into sewage system, waters or ground. Disposal: Let both components react and dispose hard cured material according to local guidelines. For detailed information please ask for the health data sheet.
CEMdicht 3 in 1 and sealing tape 2000 The versatile mineral sealing system. Areas and joints are sealed mineral-proof.
33
CEMproof® CEMdrain Draining System High Quality Special-draining System __________________________________________________________________________________________________________________________________
Product Conventional drainage system (sand, gravel, drainage pipes and filter fabrics) restrict the creativity of archi-tects and construction engineers in the design and construction of buildings, (re)development of urban areas and infrastructures such as roads and high-speed railways.
Use CEMdrain is the draining system which has full draining capacity, even after decades.
The use of natural materials in conventional systems prevents an accurate calculation of the drainage capac-ity. This sometimes results in overdimensioning, higher costs and excessive use of space. Another risk is un-derdimensioning, causing failure to achieve the re-quired drainage capacity, eventually leading to dam-aged buildings, roads or green areas.
CEMdrain eliminates such problems permanently by offering a system that is both simple and comprehen-sive, providing architects and construction engineers with the ability to achieve the proper drainage capacity and to accurately determine the dimensions of the drainage pipes and sewer systems needed.
CEMdrain can be used for tunnel draining, basement draining, foundation draining and excavation draining.
CEMdrain
100/120
6 mm high dimples
Non-woven filter fabric
Pressure dividing film (120 only)
Drainage complies with DIN 4095
Protection complies with DIN 18195
200/220
11 mm high dimples
Non-woven filter fabric
Pressure dividing film (220 only)
Drainage complies with DIN 4095
Protection complies with DIN 18195
600/620
11 mm high dimples
Woven filter fabric
Pressure dividing film (620 only)
Drainage complies with DIN 4095
Protection complies with DIN 18195
High compression strength (862 kN/m^2 - 1.100 kN/m^2 (HD))
KAMMERDRAIN®
25 mm high dimples
Wrapped in non-woven filter fabric
Available in heights/widths of 150, 300, 450, 600 and 900 mm
Drainage complies with DIN 4095
1. CEMdrain 2. CEMtobent
3. Concrete wall
4. Kammerdrain
5. Concrete floor
slab
6. CEMdrain 600 for high pressure
34
CEMtobent® DS Double Seal Sealing System _________________________________________________________________________________________________________________________________
Product CEMtobent lining system replaces all conventional wa-terproofing methods used in civil engineering, such as bituminous materials, coatings and synthetic foils of all kinds. The innovative manufacturing technology differen-tiates CEMtobent Lining System from similar products, which also use PE and bentonite as waterproofing agents. CEMtobent DS is a unique bentonite membrane especially created for structural waterproofing!
CEMtobent DS CEMtobent DS is a waterproofing system, which consists of two complementary components:
the primary liner: a high-quality (GCL) geocomposite clay liner
the secondary liner: a 3D composite (PE honeycomb with a unique cell structure where the swelling sodium bentonite powder is encapsulated.
CEMtobent is a highly effective waterproofing composite of high strength geotextile and 5,00 kg of natural activat-ed sodium bentonite powder per square metre. The high swelling, low permeable activated natural sodium benton-ite is encapsulated between a non-woven and a 3-dimensional PE sheet. A patented mechanical connec-tion interlocks the geotextiles together forming an ex-tremely strong composite that maintains the equal cover-age of bentonite, as well as, protects it from inclement weather and construction related damage. CEMtobent has a unique rain-protection layer and has one open and one completely closed side. This feature allows the use of CEMtobent also in areas where fluent groundwater levels are expected.
Once backfilled, CEMtobent hydrates and forms a monolithic waterproofing membrane. CEMtobent can be installed in any weather condition to green con-crete, and most importantly, has proven effective on both new and remedial waterproofing projects world-wide. CEMtobent works by forming a low permeability membrane upon contact with water. When wetted, unconfined bentonite can swell up to 8 - 12 times its dry volume. When confined under pressure the swell is controlled, forming a dense, impervious waterproofing mem-brane. The swelling action of CEMtobent can seal small concrete cracks caused by ground settlement, concrete shrinkage, or seismic action; problems over which there is normally no control. CEMtobent forms a mechanical bond to concrete when the geotextile are encapsulated into the surface of poured-in-place concrete.
CEMtobent DS is tested up to 5 bar water pressure! CEMtobent CS is absolutely radon tight as well as root-resistant!
Advantages of CEMtobent Tough and resistant
Higher puncture and tear resistance compared to conventional foils and coating.
Quick and easy to install without complicated welding equipment and specially trained staff, dou-ble lining in one step
High compound shear strength
The reinforcement fibre structure and thermally bonded cover layer form a tight composite
Can be installed in every season independently of temperature and weather condition
Quality control tests to ensure consistent high quality
Self-healing properties by the pressure of the
swelling bentonite. Seals small cracks in the con-crete by the pressure of the swelling bentonite
Function of the System
-CEMtobent DS-
Concrete ground floor slab
QUELLMAX bentonite waterstop tape
CEMtobent sealing liner
Blinding concrete or consol-idated sand / gravel
CEMtobent has to show with the open side towards the concrete ground floor slab which has to be se-curely sealed!
Top layer woven non-woven extra light PE-3D-composite
carrier woven
35
No protection layer (protection concrete) has to be on top of the CEMtobent sealing liner. The construction concrete should have direct contact with the open side of the CEMtobent sealing liner.
Application CEMtobent is designed for below-ground, vertical and horizontal, structural foundation surfaces. Typical applica-tions include backfilled concrete walls, earth covered roofs, structural slabs, tunnels and property line construc-tion. Property line construction applications include se-cant and contiguous piling, skin wall, metal sheet piling, shotcrete and stabilized earth retention walls. Applica-tions may include structures under continuous or intermit-tent hydrostatic pressure. Where contaminated groundwater or saltwater conditions exist, use CEMtobent CS-Plus with an extra PE-coated geotextile. This extra PE-coated geotextile is also a test-ed and approved root-resistant protection layer. In this particular case (contact with high concentrated saltwater) you have to pre-hydrate CEMtobent with regular tap wa-ter. CEMtobent is resistant to: nitrates, phosphates, chlo-rides, sulfates, lime and organic solvents.
Installation in general Install CEMtobent in strict accordance with the manufac-turer’s installation guidelines. Use accessory products as recommended. Also use CEMtobent CS-Plus as required for contaminated conditions.
Install CEMtobent DS with the dark stripe on top of the geotextile (the open side) towards the concrete to be waterproofed.
Methods of Joint Adjacent Panels Overlapping (approx. 15 cm) and adding bentonite in seam area – additionally fixed to the ground by nails.
Overlapping (approx. 15 cm) and gluing with CEMstar adhesive.
Overlapping (approx. 15 cm) and using the self-adhesive tape CEMtobent SealTape.
Storage Keep CEMtobent and all accessory products dry, with adequate polyethylene or canvas cover for sides and top. Block up or pallet material to prevent contact with ground surface water.
Foundations and other
subsurface structures
Concrete piles and
sheet piling
Cut and cover tunnel
construction
NATM tunnels
(inner lining)
36
-CEMtobent DS-
Technical Data CEMtobent DS
Technical data Test method (based on)
Unit Value
Mass per unit area, total DIN EN 965 g/m² ~5,400
Mass per unit area, non-woven extra light (PP white, filled with bentonite)
DIN EN 965 g/m² 60
Mass per unit area, honeycomb (PE-3-D-Composite, filled with bentonite)
DIN EN 965 g/m² 70
Mass per unit area, bentonite layer (sodium bentonite, powder)
DIN EN 965 g/m² 5,000
Mass per unit area, carrier woven (PP-slit film woven, beige)
DIN EN 965 g/m² 120
Mass per unit area, top layer woven (PP-slit film woven, beige)
DIN EN 965 g/m² 100
Thickness, total DIN EN 964-1 mm ≥ 8
Max. tensile strength, md / cmd* DIN EN ISO 10319 ASTM-D-4595
kN/m 30 / 25
k-value DIN EN ISO 18130 ASTM-D-5887
m/s 2 x 10-13
Roll dimensions, width x length -- m x m 1.80x30 3.60x30
*md = machine direction, cmd = cross machine direction Bentonite properties, sodium bentonite
The above mentioned technical values are average values over the roll width. These data are guiding values achieved in laboratories and/or independent testing institutes. Our products can be subject to changes without prior notice.
The data published in this leaflet are to the best of our knowledge true and correct. They may be changed at any time without notice. No warranty or liability is expressed or implied.
CEMtobent DS is an official trademark of CEMproof AG Switzerland.
CEMtobent® DS
Test method (based on)
Unit Value
Montmorillonite content
XRD % ≥ 70
Methylene blue consumption
Methylene blue test, VDG P 69
mg/g ≥ 200
Water content DIN 18121 (5 hrs, 105 °C)
% ≤ 15
Test method (based on)
Unit Value
Water ab-sorption
DIN 18132 (24 hrs)
% ≥ 500
Swell index ASTM-D-5890 ml/2g ≥ 20
Fluid loss ASTM-D-5891 ml < 20
37
CEMtobent® CS-Plus
Sealing System __________________________________________________________________________________________________________________________________
Product CEMtobent lining system replaces all conventional wa-terproofing methods used in civil engineering, such as bituminous materials, coatings and synthetic foils of all kinds. The innovative manufacturing technology differen-tiates CEMtobent Lining System from similar products, which also use PE and bentonite as waterproofing agents. CEMtobent CS-Plus is a unique bentonite mem-brane especially created for structural waterproofing! CEMtobent CS-Plus is radon tight and the black PE-coated woven is UV-resistant and root-resistant!
CEMtobent CS-Plus (CombiSeal) CEMtobent CS-Plus is a waterproofing system, which consists of three complementary components:
the primary liner: a high-quality (GCL) geocomposite clay liner
the secondary liner: a 3D composite (PE honeycomb) with a unique cell structure where the swelling sodium bentonite powder is encapsulated.
The third liner: a strong polyethylene (PE) coated geotextile (root-resistant / radon tight)
The self-healing properties of the bentonite secure the integrity of the system in the case that the PE-coating is damaged during installation. Penetrating water causes the bentonite to hydrate and thus renders the GCL im-permeable. The building structure is permanently pro-tected against penetrating water, even small cracks and voids in the concrete are sealed. CEMtobent is a highly effective waterproofing composite of high strength geo-textile and 5 kg of natural activated sodium bentonite powder per square metre. The high swelling, low perme-able activated natural sodium bentonite is encapsulated
between a non-woven and a 3-dimensional PE sheet. A patented mechanical connection interlocks the geotextiles together forming an extremely strong composite that maintains the equal coverage of ben-tonite as well as protects it from inclement weather and construction related damage. CEMtobent has a unique rain-protection layer and has one open and one completely closed side. This feature allows the use of CEMtobent also in areas where fluent groundwater levels are expected.
Once backfilled, CEMtobent hydrates and forms a monolithic waterproofing membrane. CEMtobent can be installed in any weather condition to green con-crete, and most importantly, has proven effective on both new and remedial waterproofing projects world-wide. CEMtobent works by forming a low permeability membrane upon contact with water. When wetted, unconfined bentonite can swell up to 8 - 12 times its dry volume. When confined under pressure the swell is controlled, forming a dense, impervious waterproofing mem-brane. The swelling action of CEMtobent can seal small concrete cracks caused by ground settlement, con-crete shrinkage, or seismic action; problems over which there is normally no control. CEMtobent forms a mechanical bond to concrete when the geotextile is encapsulated into the surface of poured-in-place concrete.
Function of the System
No protection layer (protection concrete) has to be on top of the CEMtobent sealing liner. The construction concrete should have direct contact with the open side of the CEMtobent sealing liner.
Advantages of CEMtobent Tough and resistant Higher puncture and tear resistance compared to
conventional foils and coating.
-CEMtobent CS-Plus-
Concrete ground floor slab
QUELLMAX bentonite waterstop tape
CEMtobent sealing liner
Blinding concrete or consol-idated sand/gravel
CEMtobent has to show with the open side towards the concrete ground floor slab which has to be sealed!
Top layer PE coated geo-textile PE-3D-composite non-woven extra light
carrier woven
38
Quick and easy to install without complicated welding equipment and specially trained staff, double lining in one step
High compound shear strength
The reinforcement fibre structure and thermally bonded cover layer form a tight composite
Can be installed in every season independently of temperature and weather condition
Quality control tests to ensure consistent high quality
Self-healing properties by the pressure of the swelling bentonite. Seals small cracks in the concrete by the pressure of the swelling bentonite
Application CEMtobent is designed for below-ground vertical and horizontal structural foundation surfaces. Typical applica-tions include backfilled concrete walls, earth-covered roofs, structural slabs, tunnels and property line construc-tion. Property line construction applications include se-cant and contiguous piling, skin wall, metal sheet piling, shotcrete and stabilized earth retention walls. Applica-tions may include structures under continuous or intermit-tent hydrostatic pressure. Where contaminated groundwater or saltwater conditions exist, use only CEMtobent CS-Plus with an extra PE-coated geotextile. This extra PE-coated geotextile is also a tested and approved root-resistant protection layer. In this particular case (saltwater contact) you have to pre-hydrate CEMtobent with regular tap water. CEMtobent is resistant to: nitrates, phosphates, chlorides, sulfates, lime and organic solvents.
Installation in general Install CEMtobent in strict accordance with the manu-facturer’s installation guidelines. Use accessory prod-ucts as recommended. Also use CEMtobent CS-Plus as required for contaminated conditions.
CEMtobent CS-Plus is open on one side as well (reg-ular geotextile) and completely closed on the PE-coated black side.
Special Features CEMtobent CS-Plus is root-resistant and is also ra-don-tight even under dry condition!
CEMtobent is tested up to 6 bar water pressure!
CEMtobent is a solution for high grade structural waterproofing!
CEMtobent is well tested in laboratories and also proven in practical use! Ask for references!
Methods of Joint Adjacent Panels Overlapping (approx. 15 cm) and adding bentonite in seam area – additionally fixed to the concrete by nails.
Overlapping (approx. 15 cm) and gluing with CEMstar adhesive.
Overlapping (approx. 15 cm) and using the self-adhesive tape CEMtobent SealTape.
Storage Keep CEMtobent and all accessory products dry, with adequate polyethylene or canvas cover for sides and top. Block up or pallet material to prevent contact with ground surface water. CEMtobent bentonite geosynthetic clay liner (GCL) is a unique, patented technology made in Germany.
Foundations and other
subsurface structures
Concrete piles and
sheet piling
Cut and cover tunnel
construction
NATM tunnels
(inner lining)
39
-CEMtobent CS-Plus-
Technical Data CEMtobent CS-Plus
Technical data Test method (based on)
Unit Value
Mass per unit area, total DIN EN 965 g/m² ~5,500
Mass per unit area, non-woven extra light (PP white, filled with bentonite)
DIN EN 965 g/m² 60
Mass per unit area, honeycomb (PE-3-D-Composite, filled with bentonite)
DIN EN 965 g/m² 70
Mass per unit area, bentonite layer (sodium ben-tonite, powder)
DIN EN 965 g/m² 5,000
Mass per unit area, carrier woven (PP-slit film woven, beige)
DIN EN 965 g/m² 120
Mass per unit area, top layer woven (PE-coated woven, black)
DIN EN 965 g/m² 200
Thickness, total DIN EN 964-1 mm ≥ 8
Max. tensile strength, md / cmd* DIN EN ISO 10319 ASTM-D-4595
kN/m 30 / 25
k-value DIN EN ISO 18130 ASTM-D-5887
m/s 2 x 10-15
Roll dimensions, width x length -- m x m 1.80x30 3.60x30
*md = machine direction, cmd = cross machine direction Bentonite properties, sodium bentonite
Test method (based on)
Unit Value
Montmorillonite content
XRD % ≥ 70
Methylene blue consumption
Methylene blue test, VDG P 69
mg/g ≥ 200
Water content DIN 18121 (5 hrs, 105 °C)
% ≤ 15
The above mentioned technical values are average values over the roll width. These data are guiding values achieved in laboratories and/or independent testing institutes. Our products can be subject to changes without prior notice.
The data published in this leaflet are to the best of our knowledge true and correct. They may be changed at any time without notice. No warranty or liability is expressed or implied.
CEMtobent CS-Plus is an official trademark of CEMproof AG Switzerland.
CEMtobent® CS-Plus
Test method (based on)
Unit Value
Water ab-sorption
DIN 18132(24 hrs)
% ≥ 500
Swell index ASTM-D-5890 ml/2g ≥ 20
Fluid loss ASTM-D-5891 ml < 20
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Installation Guideline of CEMtobent® For CEMtobent DS/CS _________________________________________________________________________________________________________________________________
CEMtobent is not designed to waterproof expansion joints. Expansion joints require a properly engineered expansion joint sealant product. We suggest to use the CEMproof PVC waterstops for expansion joint! We suggest using CEMproof bentonite panels as an additional security for the sealing of expansion joint.
Place CEMtobent over the properly prepared concrete bedding / blinding concrete bed with the dark grey stripe (CEMtobent DS) or with the beige open side (CEMtobent CS-Plus) facing towards the structural concrete to be waterproofed! Overlap all adjoining edges a minimum of 100 mm and stagger ends to a minimum of 300 mm. Staple or nail edges together as required to prevent any displacement before and during concrete pouring. Apply a layer of CEMproof bentonite powder/paste or better CEMtopaste bentonite paste between overlaps.
CEMtobent has to be placed with the open side facing towards the construction concrete which has to be sealed! Detail all penetrations with a 40 mm fillet of CEMtopaste, special bentonite mastic or CEMproof paste (bentonite powder & water) around the penetration on top of the CEMtobent.
Structural concrete directly on top of CEMtobent
CEMtopaste / CEMproof paste
CEMtobent open side shall face upwards
Blinding concrete bed / concrete bedding
Natural soil, well compacted
QUELLMAX
CEMtobent
CEMtobent should not extend into foundation bearing planes (i.e. pile caps, ground beams, pads, etc.) but should completely envelop them. Where this is not possible/desirable, CEMdicht 3 in 1 mortar (cementi-tious waterproofing by crystallisation) or similar can be used as a conti-nuity ‘membrane’ through the bearing plane, to which CEMtobent can be sealed using a 100 mm lap, incorporating a 5x50 mm fillet of the CEMtopaste. Cut CEMtobent to provide a snug fit around all applicable penetrations (pipes, piles, etc).
QUELLMAX Structural concrete CEMtobent CEMtopaste / CEMproof paste
PVC waterstop (Type D 32) for expansion joint CEMproof bentonite panels CEMtobent, double installed Blinding concrete bed / concrete bedding Natural soil
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QUELLMAX is a simple and secure solution for all kinds of construction joint sealing! QUELLMAX Plus is available with a unique rain-protection coating!
CEMtobent can be applied to formed walls in two ways: Mechanically fastening to cast concrete just prior to backfilling (post-applied), or alternative by utilizing the adhesion properties of the CEMtobent (pre-applied on the formwork before concret-ing). Honeycombing or other indentations should be repaired before installing any CEMtobent bentonite liner (post-applied / standard). Fix CEMtobent by using approx. 1 up to 2 shot-fired ‘softwasher’ per square meter vertical wall installation (post-applied)! For Tunnel Construction Sealing please see extra installation manual / installation guidelines!
CEMtobent must always be installed with the open side facing to the concrete which has to be sealed! Expansion joints have to be sealed with an additional expan-sion joint waterstop! Cold joints have to be sealed with QUELLMAX bentonite waterstop tape or with PREDIMAX injection hose system! Terminate CEMtobent at DPC level! Apply a fillet of CEMtopaste, place CEMtobent using fitting rail, cover joint with CEMtopste, and close joints with tape (SealTape). Extend DPC level at least 150 mm over this point.
QUELLMAX Structural concrete, should be placed directly on top of CEMtobent CEMtobent, open side should face to the concrete Natural soil, well compacted Where CEMtobent is terminated below DPC level you shall coat the wall with a waterproof coating at least to DPC level.
Open side facing to the structural concrete
Installation Guideline of CEMtobent For CEMtobent DS/CS _________________________________________________________________________________________________________________________________
Notes
System Description CEMtobent is recommended for use under structural reinforced concrete 250 mm thick or greater. Concrete should be well compacted and of the highest quality, the use of well-compacted concrete is recom-mended. Please contact our Technical Department for further information.
Surface Preparation The surface must be properly prepared before CEMto-bent is installed. Honeycombing or other indentations should be repaired. Detail all penetration etc. as per method statement. Form-tie holes should be detailed with a stripe of CEMswell hydrophilic rubber (Ø 23 mm) inserted into the centre of the hole and covered with a minimum of 80 mm non-shrink grout.
DPC Level CEMtobent is designed for below ground structural waterproofing and should not extent above DPC level. We recommend Soil Testing should be carried out be-fore choosing waterproofing system i.e., CS or DS and that Site Groundwater should be controlled before and during application of membrane and until concrete is fully cured. The following are our preferred application methods to ensure a watertight seal at this point.
If the CEMtobent is to terminate close to the DPC level: Apply a fillet of CEMtopaste to the wall, place CEMto-bent over this fillet by using a fitting rail, fix into position with shot-fired fixings, close the joint with a layer of SealTape or CEMflex Elasto-Tape. Ensure the termination point of the CEMtobent is over-lapped by at least 150mm by the DPC.
If the CEMtobent is to be terminated some distance from the DPC level:
Apply a fillet of CEMtopaste to the wall, place CEMto-bent over this fillet by using a fitting-rail, fix into position with shot-fired fixings, close the joint with a layer of SealTape or CEMflex-Elasto-Tape. CEMdicht 3 in 1 (cementitious waterproofing by crystallisation) has to be used as a continuity “membrane” up to the DPC level. The DPC should overlap this coating by at least 150 mm.
Backfilling Backfill with clean well-compacted soil (compacted every 30 cm) that are free from construction debris. Do not use stones or rocks that are larger than 50 mm. Backfill material shall be compactable soils and free of construction debris. Backfill shall be clean, well-graded, and compacted every 300 mm to 90 % modified proctor (as defined by ASTM 1557), and meet these general specifications:
No rocks, stones or boulders larger than 50 mm
90 % minimum soil particles smaller than 5 mm
10 % maximum soil particles finer than 74 micron (200 mesh)
Disclaimer: BPA-GmbH endeavour to ensure all products supplied are to the highest standards and that advice and infor-mation given is accurate and correct. However, as BPA-GmbH have no control over the application of the product(s). Accordingly, no liability will be accepted by BPA-GmbH.
CEMproof® CEMtobent Bentonite Lining Sys-tem in the Field _________________________________________________________________________________________________________________________________
CEMtobent is a multifunctional bentonite-double sealing membrane to seal concrete construc-tion!
Neufeldtunnel Bern, Switzerland Seewinkeltherme Frauenkirchen, Austria
Hotel Mercure Budweis, Czech Republic
Mutual savings bank Bratislava, Slovakia
CEMproof® SilverSeal „active“ SilverSeal swelling non-woven, laminated with PE-membrane. SilverSeal is a light weight, swelling, water-reactive, selfhealing sealing membrane. ______________________________________________________________________________
SilverSeal is a needle-punched non-woven impregnated with water absorbing and water swelling polymer combined with a high density silver-colored PE-membrane
Field of application CEMproof SilverSeal is a waterproofing system, which: • consist of a needle punched non-woven, fully impregnated with water absorbing, water reacting and water swelling polymer • combined with a high density PE – membrane.
SilverSeal is modified especially for the field of structural waterproofing as well as tunnel sealing. The self healing properties of the hydrophilic, waterreactive polymers secure the integrity of the system, even if the PE-membrane, which is on the upstream face, is damaged during installation or backfilling. Penetrating water causes the polymers to swell and thus renders the CEMproof® SilverSeal impermeable. The building structure is permanently protected against penetrating water, even small cracks and voids in the concrete are sealed. CEMproof® SilverSeal can be optimized for the use in salt water!
Technical data sheet
Areas of use CEMproof® SilverSeal is used in all applications, where structures have to be protected against groundwater and seepage. For the waterproofing of foundations, basements, tunnels, garages and any underground / below ground concrete constructions. CEMproof® SilverSeal is an economically and environmentally friendly alternative to synthetic liners, bituminous products and coatings.
Advantages of SilverSeal • Tough and resistant, quick and easy to install, high compound shear strength • Can be installed in every season, independently of temperature and weather condition
• No use of complicated welding equipment and specially trained personnel, overlapping can be easily secured with CEM805 bonding agent • Quality control (CE-Certification) • Self-healing properties of the system based on swelling pressure of the activated swelling polymers • Seals small cracks in the concrete by the pressure of the swelling polymer • Flexibility in roll dimensions (2,00m x 50,00m) • Can be optimized for salt-water usage • Several tests have been made at the University of Braunschweig/Germany and STFI Chemnitz • Easy handling of CEMproof SilverSeal because of the extreme light weight (approx. 500g/m²) • Enormous water absorbing capacity and therefore enormous swelling and sealing capacity because of embedded high swelling absorbing polymer
SilverSeal CEMproof® EasySeal is a “light-weight” waterproofing system for the use of any water-sealing applications. CEMproof® SilverSeal is a needle-punched non-woven impregnated with water absorbing and water swelling polymer coated with a silver shining PE-sheet. SilverSeal is a well-tested double-sealing system!
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Storage CEMproof® SilverSeal has to be stored dry and frost-free. SilverSeal has to be protected during storage against UV. Shelf life is 5 years.
Package SilverSeal roll dimension: width x length = 2,0 m x 50 m diameter Ø 0,50 m/roll, weight 47 kg SilverSeal with additional PE-sheet roll dimension: width x length = 2,0 m x 50 m / roll diameter Ø 0,57 m/roll, weight 57 kg 5 rolls on one palette = 500 m2/palette
Pictures / Aplication
SilverSeal is a public-tested double-sealing membrane. The overlapping are tested up to 2.5 bar water-pressure (5cm minimum overlapping bonded together with CEM805). The water constancy (alkaline water, salt water a.s.o.) has no influence of the water-penetration along and through SilverSeal swelling non-woven. (See actual test report of the Technical University BS / Germany!) SilverSeal swelling non-woven is an unique technology made in Germany! The handling is very easy compared to any other systems available on the market. Overlapping areas are glued with CEM 805 and are absolutely waterproof sealed up to 2.5 bar water-pressure (see several different test reports of different public laboratories).
© BPA-GmbH 09/2014
CEMproof® SilverSeal „active“ SilverSeal swelling non-woven, laminated with PE-membrane. SilverSeal is a light weight, swelling, water-reactive, selfhealing sealing membrane. ______________________________________________________________________________
SilverSeal is a needle punched non-woven impregnated with water absorbing and water swelling polymer combined with a high density silver colored PE-membrane Sicherheit, Ökologie, Entsorgung CEMproof® SilverSeal
Some test results of SilverSeal Water vapor permeability: DIN EN ISO 12572: 2001-09 SilverSeal specimen: 2,92 x 108 [kg/(m2 x h)] 9,3 sd-value [m] Document number: 5303/723/07 – Mc vom 18.04.2008 SilverSeal hydrostatic test: Impermeability of the overlappings sealed with CEM 805 Overlapping 5 cm bonded with CEM 805
Hydrostatic pressure Duration test result 0,2 bar 72 hour watertight 0,5 bar 24 hour watertight 1,0 bar 24 hour watertight 1,5 bar 24 hour watertight 2,0 bar 14 day watertight 2,5 bar 24 hour watertight
The test was successfully determined after reaching 2.5 bar hydrostatic pressure!
Document number: 5087/467/07b – Pan from 27.04.2007 Test Results according to DIN EN 13967! Watertightness: DIN EN 1928 procedure B Hydrostatic pressure 60 kPa (0,6 bar) Result: tight Duration of test: 24h Conditioned atmosphere: DIN 50014-23/50-2 Resistance to impact load: DIN EN 12691 procedure A Result: tight Resistance to aging: DIN EN 1296 12 weeks at 70oC DIN EN 1928 procedure B
Hydrostatic pressure 60 kPa (0,6 bar) Result: tight Duration of test: 24h Conditioned atmosphere: DIN 50014-23/50-2 Resistance to chemicals: DIN EN 1847 Time of storing 16 weeks in alkaline medium DIN EN 1928 procedure B
Hydrostatic pressure 60 kPa (0,6 bar) Result: tight Duration of test: 24h Conditioned atmosphere: DIN 50014-23/50-2
Tear propagation resistance DIN EN 12317-1 Test specimen 100mm x 200mm Tear propagation resistance [N] v = 100mm/min longitudinal: x = 280 s = 8,6 Distance of nail: 50 mm crosswise: x = 273 s = 17,1
Conditioned atmosphere: DIN 50014-23/50-2
Sheer strength in overlapping area: DIN EN 12317-1 Test specimen 50mm x 300mm maximum tensile strength [N/50 mm]
Restraint length: 200 mm x = 45,4 s = 6,7 Bonded with CEM805 MS Polymer glue Conditioned atmosphere: DIN 50014-23/50-2
Resistance to statically force: DIN EN 12730 Result: tight Subgrade: concrete Procedure B: stress 20 kg Elongation: DIN EN 12311-2 maximum tensile strength [N/50 mm] Procedure B longitudinal: x = 290 s = 11,2 v = 100mm/min crosswise: x = 421 s = 19,8 Elongation [%]
Conditioned atmosphere: DIN 50014-23/50-2 longitudinal: x = 166 s = 10,3
crosswise: x = 151 s = 7,9 Fire behavior: DIN EN ISO 11925-2 EN 13501-1 class E European class E
DIN EN 13501, not burning! Document number: 5049/459/07 – Pan of 24.10.2007
Further Test Reports: Resistance to microorganism Behavior in different liquid media and many more!
CEMproof® SilverSeal
Simple and secure!
Tested reliability!
CEMproof® SilverSeal „active“ SilverSeal swelling non-woven, laminated with PE-membrane. SilverSeal is the a light weight, swelling, water-reactive, selfhealing sealing membrane. ______________________________________________________________________________
SilverSeal is a needle-punched non-woven impregnated with water absorbing and water swelling polymer combined with a high density silver-colored PE-membrane CEMproof® SilverSeal CEMproof® SilverSeal is the one side PE-coated EasySeal hydrophilic non-woven. The combination between the needle-punched swelling non-woven and the silver-colored PE-membrane creates the unique double-sealing system called CEMproof® SilverSeal! Tunnel sealing with CEMproof® SilverSeal membrane: The PE-membrane has to be faced to the water-side and the white colored swelling non woven has to be faced to the concrete which has to be sealed! If CEMproof® SilverSeal is installed the way described, there is no waterflow between the sealing membrane and the concrete structure possible! Not even if there are some small damages in the membrane!
SilverSeal membrane
SilverSeal is public tested up to 2.5 bar waterpressure (25 meter of hydrostatic pressure). University of Braunschweig / Germany MPA-BS -IBMB-
CEMproof® SilverSeal on site use!
SilverSeal has to be installed the way, that the open side (white side) faces to the concrete which hast o be sealed!
SilverSeal post applied
SilverSeal is the perfect active sealing membrane for foundations and basements as well as tunnels. SilverSeal is a self-healing waterreactive double sealing membrane and therefore tested up to 2.5 bar waterpressure. CEMflex VB steel plate waterstop is installed in the construction joint!
SilverSeal is very easy to install. SilverSeal swells in contact with water and the hydrophilic polymer swells towards the structural concrete which has to be sealed! A water-circulation between membrane and concrete is not possible. Cracks and voids will be sealed because of the swelling pressure. The swelling polymer may penetrate into concrete cracks and voids.
SilverSeal in combination with prefabricated elements
SilverSeal can be installed during the manufacturing process (pre applied) of prefabricated concrete elements.
SilverSeal can be applied in the factory during the manufacturing process or can be installed on the construction site on the surface of the prefabricated concrete elements.
…simple and safe!
© BPA-GmbH September 09/2014
SilverSeal sticks perfectly to the fresh concrete elements (triple wall). SilverSeal is a double sealing membrane and can be installed in the factory during the manufacturing process of the prefabricated concrete elements (pre applied)! The joints between the elements have to be sealed with CEM 805 bonding agent on the site.
SilverSeal site pictures
Technical Information September 19th 2014
CEMproof® DualProof DualProof – Durable and watertight solution for below grade concrete structures. _____________________________________________________________________________________ ________________________________________
DualProof DualProof is a fully and permanently bonded, self-adhesive, composite sheet membrane waterproofing system. It consists of a highly flexible PVC membrane laminated with a non-woven PP-fleece. DualProod is cold-applied and pre-applied, as it is installed without heat or open-flames, and before the steel reinforcement is fixed and the concrete is poured. Field of Application General Applications of DualProof Damp-proofing against:
Rising humidity through capillary action Percolating water, for slab-on-ground
foundations, column footings, strip foundations, and walls
diffusion, effusion, sorption Concrete protection against:
Various gases of the ground Different types of chemicals in solution
(sulphate, chloride, carbonate, hydrogen carbonate, etc.)
Contaminated ground water Waterproofing Resistant to:
Water under hydrostatic pressure Lateral water migration for deep, one or multi-
level below grade structures. According to the German DIN 18195
“pressurized water” Additional sealing membrane to all watertight
concrete structures DualProof is an innovative system “Made in Germany” that prevents any lateral water and migration between the waterproofing membrane and the structural concrete. The secret of the high durable watertight solution called CEMproof DualProof is the combination of a special designed non-woven (The new PP FiberTex technology) and a highly flexible PVC-membrane. The manufacturing process is the secret which creates "absolutely watertight bonding with the fresh concrete". This self-adhesive bonding blocks any lateral water migration, even in the event of any local damage to the membrane. The DualProof membrane itself is also connected together with the special designed fleece, that any water circulation in the fleece itself is absolutely impossible. This fleece is also embedded completely into the fresh concrete and creates a full and durable mechanical
bond between the PVC membrane layer of DualProof and the cured concrete. CEMproof DualProof can be used in saltwater areas in order to protect the concrete structure!
Areas of Use CEMproof DualProof is used in all applications, where structures have to be protected against groundwater and seepage. For the waterproofing of foundations, basements, tunnels, garages and all other concrete constructions below grade. CEMproof DualProof is an economically and environmentally friendly alternative to bituminous products and coatings. Advantages of DualProof
• Tough and resistant, quick and easy to install, high compound shear strength • Can be installed in every season, independently of temperature and weather condition • No use of complicated welding equipment and specially trained staff, overlapping can be easily secured with CEM 805 adhesive • Quality control (CE-Certification) • Self-adhesive bonding properties of the system • Seals small cracks in the concrete • Suitable roll dimensions (1,20 x 25 m = 30m²) • Can be used in saltwater condition • Several tests have been made at the University of Braunschweig/Germany • Easy handling of CEMproof DualProof
Technical Data Sheet Please see the Declaration of Performance
Technical Information September 19th 2014
Storage CEMproof DualProof has to be stored dry and frost-free. DualProof has to be protected during storage against UV. Shelf life is 5 years.
Form of Delivery Dimension: 1,20 x 25 m „Standard“ 30 m²/Roll, 44kg/Roll, 12 Rolls/Pal Weight per sqm: 1.470 g/m² Total-Thickness: 1,7 mm PVC 1,2 mm, 200g/m² Special PP-non-woven The new PP FiberTex Technology gives the DualProof its unique bond and connection to the concrete.
Pictures / Application DualProof is a public-tested double-sealing membrane.
Technical Information September 19th 2014
Technical Information September 19th 2014
Technical Information September 19th 2014
Technical Information September 19th 2014
Technical Information September 19th 2014
Technical Information September 19th 2014
British Standard 8102 : 2009 BS8102:2009 ‘Code of Practice for Protection of Below Ground Structures Against Water From the Ground’. Type of waterproofing: Type A (Barrier) protection - A barrier to water ingress is applied to the inner or outer surface of the structure. (Membranes / coatings) CEMproof® DualProof – unique mechanical bond to the concrete Type B (Structurally Integral) protection - The structure is formed as a watertight construction using admixtures and water-bars. CEMflex VB – unique mechanical bond to the concrete and active crystallisation sealing Type C (Drained) protection - Water entering the structure is received by planned cavities or voids and safely removed using sump and pumps. CEMdrain – highly pressure resistant drainage board Grades of waterproofing protection: Grade 1 - Some water seepage and damp is tolerable depending on the intended use. Car parking, plant rooms (No electrical equipment) etc. local drainage may be provided. Capillary moistened -watertight concrete structures! Grade 2 - No water penetration is acceptable. Damp areas are tolerable depending on the end use. Plant rooms, workshops etc. Mainly dry -watertight concrete structure including accessories to seal joints,
formwork ties, penetrations, additional reinforcement, crack reduction reinforcement, concrete admixture, advanced concrete technology, etc.! Fully designed and detailed concrete structure by a waterproofing specialist / engineer!
Grade 3 - No dampness or water penetration is acceptable - Ventilated residential and commercial areas such as homes, offices, shops etc. Completely dry –watertight concrete structure and additional sealing membrane!
DualProof is especially designed and developed to seal concrete structures against pressurized water. The inner surface of the finishes and services work must be sufficiently impervious so that no area of moister can be detected on the inner surface.
Technical Information September 19th 2014
Dual Proof – concrete sealing membrane
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BPA GmbHBehringstr. 12D-71083 Herrenberg-GültsteinTel.: +49(0)7032 / 89399-0Fax: +49(0)7032 / 89399-29eMail: [email protected]: www.dichte-bauwerke.de
www.dichte-bauwerke.de
