Upload
maxpromotion
View
105
Download
0
Embed Size (px)
Citation preview
Pre - Engineered Steel Buildings
Heavy fabricated Structures
Structural Solutions
emerging buildcon
We build ur dreams
Gat No 193, Chikhali - Moshi Road, Opp. Panse Auto
Company, Moshi, Pune - 412105
Phone : 8087456510 / 7447760099 /
9850604362
Email : [email protected]
O F F I C E
Pre - Engineered Bui lding
emerging buildcon
P r e - e n g i n e e r e d s t e e l b u i l d i n g
Pre Engineered Steel Building System:
Pre-engineered steel building system is widely accepted across the globe as an efficient alternative to conventional buildings. It is the most affordable and flexible building system ideal for any low rise Industrial, Institutional or commercial application. The system offers excellent features such as speed, quality, strength and value making it the most preferred building system in the world. In India, Pre Engineered / Pre fabricated building industry is growing rapidly.
PEB, as the system is popularly known, offers many ad-vantages:
Strength & Durability: Withstands severe climatic conditions. Weather resistant, earthquake resistant.
Lower Investment Costs: Low initial investment, minimal
Maintenance costs
Environment friendly: All the materials can be recycled.
Flexibility: Easy Renovation, Expansion or modification. Can be dismantled and relocated.
Aesthetic Value: Offers new solutions and opportunities, al-lowing engineers to expand their artistic expression and create some of the most challenging and unique buildings.
Saves time: Installation time is considerably reduced as the erection techniques involved are very precise and simple.
Applications:
Low rise Industrial Steel Buildings
Medium & Big Ware Houses
Assembly floors with EOT crane
Logistics Buildings
Cold Storage
Textile Processing Units
Fuel Station Canopies
Airport Buildings & Aircraft Hangars
Sea Ports
Marriage Halls
Multi Storied Commercial / Trade Centers
Multi level steel car Parks
Railway Station / Bus Station Shelters
Government Workshops
All kinds of manufacturing units
Closed Container Terminals
MES Buildings
School Buildings
Automobile Ancillary Units
Sports Complexes and Stadia
EMERGING BUILDCON. engages itself in design, manufacture, supply and installation of Pre-Engineered steel buildings conforming with inter-national quality standards.
Every Steel Building is designed for the customer’s specific use, loading, size and to meet the requirements of the project's location for rain, wind, snow and seismic coding.
EMERGING BUILDCON., has the expertise, creativity and dynamic leadership with substantial experience in the field of steel and structural engineering.
With access to state of art of technology, meticulous planning and execution, following best practices in the business, we assure you that we can process and deliver orders to your utmost satisfaction, in time, every time.
P r e - e n g i n e e r e d s t e e l b u i l d i n g
Design
EMERGING BUILDCON. is one of the very few
companies around the world using State of the Art
Design Software and hence every Steel Building that is
designed and created is unique in terms of its quality,
affordability and feasibility. EMERGING BUILDCON. applies the best software for
the design and detailing engineering. With STAAD PRO
and Design Software (Indian and American Versions)
updated to the latest versions, handled by highly quali-
fied structural engineers, even the most complex struc-
tures are designed with ease.
Manufacture
EMERGING BUILDCON. Pre Engineered Steel
Buildings are custom designed to meet the exact
requirement of the customer. The company has
modern manufacturing facility for the fabrication by
using high tensile steel plates welded with state of art
SAW & MIG welding system. All the components like
Rigid Columns, Rafters, Cold Form Purlins & Metal
roofing/Cladding are made out of quality materials by
modern manufacturing facility and transported to the
site. Our PEB is installed in a remarkably low time,
thus saving precious time and money
Applicable Codes & Standards Structures are designed and manufactured in accordance with American Codes, Unless Specified
EMERGING BUILDCON. applies the following US codes , which are recognized as the PEB standard worldwide, for designing
of all steel buildings :
Wind zone and velocity are considered and applied as per latest edition of IS875-1987 code of practice for design loads.
Seismic loads are considered and applied as per seismic zone in the latest edition of IS1893-1984 (Revised in 2002). Seismic
load of application is considered as per the latest edition of MBMA- 1986
Loads on the buildings are applied in accordance with the latest edition of International Building Codes, International
Code Council. Inc (IBC) 4051, West Flossmoor Road, Club Hill, IL 60478-5795, USA.
Loads on the building are applied in accordance with low rise building system manual of Metal Building Manufactures
Association INC, (MBMA), 1300 Summer Ave, Cleveland Ohio 44115, USA, 1986 edition, 1990 supplement and the latest
edition and supplements.
Hot rolled sections and built- up sections are designed as per the ninth edition (1989) of Manual of Steel Construction-
Allowable Stress Design of American Institute of Steel Construction. Inc (AISC)1 East Wacker Drive, Suite 3100, Chica-
go, Illinois-60601-2001, USA
Design for Cold Form Section are carried out as per the 1980 edition of Cold Formed Steel Design Manual of American
Iron & Steel Institute (AISI), 1000, 16th Street, NW, Washington, DC, USA and the latest edition and supplements.
Welding is carried out in accordance with the 19th Edition (2004) of Structural Welding Code – Steel (AWS DLIM:2004)
of the American Welding Society (AWS), 550 NE Lejeune Road, Miami, FL 33126, USA and the latest edition and sup-
plements.
Wherever relevant codes are not available, the buildings are designed and constructed as per the latest edition of IS 800
emerging buildcon
P r e - e n g i n e e r e d s t e e l b u i l d i n g
General Material Specification
SR.NO MATERIALS SPECIFICATIONS 1 Built up members ASTM A 572 M Grade 345 Type 1 (or) its Equivalent
2 Hot- Rolled Members • Beam & Columns IS 2062/1999 Grade B
• Tubes JIS G 3466 STKR 490 Or EN 10210-1 S355J2H
• Channels IS 2062/ 1999 Grade B
• Pipes / Handrails ASTM A53M Type E or S Grade A
3 Cold Formed Secondary Members • Black Steel ASTM A 607 Grade 50
• Galvanized Steel ASTM A 653M SS Grade 340 Class I, Z275
4 Sheeting & Liner Panels • Galvalume Steel ASTM A 792M Grade 345Bm AZM 150
5 Mezzanine Deck Panels Cold Rolled Steel
• Galvanized Steel ASTM A 653M Grade 345 Z120
6 X- Bracing Members
• Rods ASTM A 615M Grade 300 (or) ASTM A 36M (or) equiva-lent
• Angles ASTM A572M Grade 345 type I
7 Anchor Bolts ASTM A36N (or) equivalent
Hot dip Galvanized ASTM A 153M Class C
8 High Strength Bolts ASTM A325M Class 8.8 Type 1 (or) equivalent
Hot Dip Galvanized to ASTM A 153M Class C (or)
DIN 933 Class 8.8 Hot Dip Galvanized
9 Machine Bolts DIN 933 Class 4.6/ 4.8 (or) equivalent
Electro Plated Yellow Chromate
Gutters will be usually be made from the material used for sheeting.
All the above material specifications may vary depending on the design and functional requirement of every PEB.
Handling & Storage:
EMERGING BUILDCON. ensures that structural steel is stored out of mud and dirt and proper drainage of the storage area
is provided if required to protect from damage or soiling by adjacent construction operations.
Drawings:
EMERGING BUILDCON prepares detailed general arrangement drawings giving complete information neces-
sary for the fabrication of the structures. All information is clearly given. The drawings are strictly in conformity
with the best modern practices. A marking diagram allotting identification marks to each separate piece of steel
work is prepared. The drawing has sufficient details to ensure convenient assembly and erection of the struc-
ture. Symbols used for welding in the drawing is in accordance with IS:813.
Painting - Shop Primer:
Primary steel is cleaned to specification St2. One shop primer coat of Red Oxide Zinc Chromate is applied with
average dry film thickness of 35 microns on all red steel. Shop primer provides protection for elements while in
transit and construction, and is not intended to be for permanent protection.
emerging buildcon
P r e - e n g i n e e r e d s t e e l b u i l d i n g
Basic Building Parameters
Building Length:
Whenever possible maintain equal bay lengths throughout the building. When this is not possible make
all interior bays equal and make the end bays equal but shorter than the interior bays.
Building Width:
Whenever possible make building width a multiple of 3m. This is because roof purlins are spaced at 1.5 m is equal to two purlin spacing's one on each side of the ridge.
emerging buildcon
P r e - e n g i n e e r e d s t e e l b u i l d i n g
Building Width:
No matter what primary framing system is used, the building width is defined as the distance from outside of eave strut of one sidewall to outside of eave strut of the opposite sidewall.
Building Length:
The distance between the outside flanges of end wall columns in opposite end wall is con-sidered the building length. Building Length is a combination of several bay lengths.
End Bay Length:
End Bay Length is the distance from outside of the outer flange of end wall columns to center-line of the first interior frame columns.
Interior Bay Length:
Interior Bay Length is the distance between center lines of two adjacent main frame col-umns. The most common bay lengths are 7m, 7.5m and 8m. Bay length can be up to 15m. Jack Beam based on the particular require-ment.
Design Loads:
Unless otherwise specified EB Pre Engineered Buildings are designed for the following minimum loads.
Roof live loads: 0.57 KN/M2
Design Wind Speed: 140Km/h
Special Conditions:
Conditions for snow loads, earthquake loads, col-lateral loads or any other local climatic condition (if required) must be specified at the time of enquiry for quotation.
Normally, loads for Pre Engineered Steel Buildings are applied in accordance with the latest American Codes and standards applicable to pre engineered steel buildings as mentioned earlier.
emerging buildcon
P r e - e n g i n e e r e d s t e e l b u i l d i n g
Primary Built up Members
(Minimum yield strength is 345 MPA)
TYPICAL RAFTER TYPICAL COLUMN
Secondary Members: Cold Form C & Z Purlins:
Purlins are cold formed sections of thickness 1.6mm, 2.0mm and 2.5mm and made of G.I. ‘Z’ & ‘C’ shaped high grade steel conforming to ASTM A607 Grade 50 with minimum 120 GSM of ZINC COATING with standard punching AS PER DESIGN.
‘C’ TYPE ‘Z’ TYPE
General Bracing System :
High grade steel plate conforming to ASTM A572 grade 50 factory painted with a minimum of 35 micron (DFT) of red oxide primer . Cable bracing is shown Other Bracings designs are also available
emerging buildcon
P r e - e n g i n e e r e d s t e e l b u i l d i n g
Primary Framing Systems:
The most common primary framing systems are shown. All shown symmetrical about the ridge line.
Framing systems unsymmetrical about the ridge line and Multi Span framing systems with unequal width
modules are also possible. Practically any frame geometry is possible.
Contact us for your specific requirement. Our representative will always give you the right solution.
Clear span (CS) Multi Span (MS-1)
Clear span (CS) with Crane Bracket and Gantry Clear Span With Curved Rafter
With Crane Bracket, Gantry Beams and mezzanine floor Multi Gable, Multi Span , Multi Slope
Multi Span
Columns
Variant
emerging buildcon
P r e - e n g i n e e r e d s t e e l b u i l d i n g
Mezzanine Flooring Systems:
Structural Floor Decking Sheets:
Composite slabs are a very practical and economical
means of creating a floor system and works particularly
well in conjunction with composite beam construction.
deck is designed to act as a composite deck form and
fulfills all the basic requirement that are mandatory for any
composite deck form.
Available Finishes:
Normal CR
Galvanized
Pre painted galvanized
Application:
1. Mezzanine floors
2. Tensile steel for composite slab construction that cuts down on slab thickness and dead weight of buildings. No separate form work required for slab casting.
Technical Support:
EMERGING BUILDCON. offers you complete technical sup-
port in design and selection of your building based on your
requirement and roofing and wall cladding with all the neces-
sary accessories like ridge, flashing, crimp curve and gutters to
suit your requirements.
emerging buildcon
P r e - e n g i n e e r e d s t e e l b u i l d i n g
Heavy industrial steel buildings:
Building with Steel:
When it comes to bigger, taller and longer span and geometri-
cally complex structures , steel buildings are the best choice.
EMERGING BUILDCON. specializes in simplified, efficient steel
building process, resulting in saving valuable time and money.
The highly skilled professionals at EMERGING BUILDCON.,
with their customized approach and attention to detail offer
expert turnkey Steel building solutions that blend design ,
strength and production cost intelligently.
State-of-art designing and drafting tools are used to generate
highly accurate designs which helps us in offering best design
options for your requirement. We understand that efficient
planning and speedy execution are the most critical factors in
the metal building industry. Hence completing the project on
time, within the estimated cost without compromising on quality
has always been our primary concern.
Send us your query and our team will immediately get in touch
with you to offer the best and cost effective option for your
requirement.
Applications:
High rise Buildings
Heavy Manufacturing Industries
Melting & Furnace Units
Cement Factories
Sugar Factories
Fertilizer Plants
Aircraft Hangars
Sea Ports
Construction:
All the necessary structure hot rolled section angles,
tubes, channels ISMB will be used for Truss Type of
building and the members are connected by arc
welding.
All the structural steel are as per IS 2062 A&B.
emerging buildcon
P r e - e n g i n e e r e d s t e e l b u i l d i n g
Roofing and Cladding Sheets:
Technical Specifications of Pre-Painted Galvanized Steel (PPGI):
Substrate: : IS:513 Cold Rolled steel coils
Tensile Strength : 240 Mpa
Galvanizing : IS:277 / JIS:3302
Zinc Coating : Pure lead free zinc 90- 120 GSM (Both Side mass)
Pre Painting : IS:14246 / JIS:3312
Type of Coating : RMP / SMP
Total coated Thickness : 0.47 mm - 0.50 mm
Tolerance : + or - 0.03 as per IS:513
Technical Specifications of Aluminum Zinc Alloy Coated Steel (GALVALUME):
Combination : 55% Aluminium, 43.4% Zinc & 1.6% Silicon
Coating Standard : As 1397 - 1993
Material : Bare Galvalume - ASTM A792M
Coating Mass : AZ 150
Base Metal : High Tensile Steel
Tensile Strength : 550 Mpa
Total Coated Thickness : 0.47mm - 0.50mm
Tolerance : +or- 0.04 as per AS / NZS 1397
Sl. No. Material YS TCT
1 PPGI 240 Mpa 0.47 - 0.50mm
2 Bare Galvalume 550 Mpa 0.47 mm
3 Colour Coated Galvalume 550 Mpa 0.47 - 0.5
emerging buildcon
P r e - e n g i n e e r e d s t e e l b u i l d i n g
ACCESSORIES:
VALLEY GUTTER BOX GUTTER
RIDGE PLAINCORNER FLASHING GABLE FLASHING OPENING FLASHING
INTERNAL FLASHING END WALL FLASHING APRON DRIP FLASHING
LOUVERS :
Louvers on Side Cladding and Wall can be provided to achieve more incoming
air flow these are widely used in the factories which are confined in space and
require more fresh air circulation. They also give us aesthetic appeal
emerging buildcon
P r e - e n g i n e e r e d s t e e l b u i l d i n g
Enquiry Details:
Your Requirement Shall Consist of Mandatory Following Details to Provide Appropriate Solution
1. Length Of Building :
2. Width of Building :
3. Height of Building :
4. Type of Building : Eg’ Warehouse , Industrial , Showroom , etc
5. Application : please mention end use to provide better solution
6. Additional Load if any : Crane Capacity , Mezzanine floor if Any , or any Other Loads
7. Side Wall Height : to ensure Proper Covering
8. Future Aspects : should mention possibility to ensure proper Extension Provision
9. Geographic And Climatic Conditions : Depends on Location of Construction
10. Aesthetic Requirements : Should Mention this to get Satisfactory Construction ,or other
wise yours architect Drawings will serve the best
Thank You
emerging buildcon