Data Acquisition Project for MGB Race Car

Price:

System Motec ADL3 http://www.motec.com/adl3/adl3overview/8,040.00$ http://www.ipgparts.com/store/Motec-ADL3-Dash.html

Display yes Mating connector: Part number 68086

Logger yes

Controller yes Integrate with CAN based products

Memory 16GB Compatable with VIN input expander

Log Rate 1000 samples/s Compatible with up to 2 E888/E816 input/output expanders

2 x CAN with individually programmable CAN bus speeds

1 x RS232 communication link

INPUTS Quantity

Analoge Voltage 10 72 pin autosport connector

Analoge Temp 4

Digital 4

Speed 4 voltage capable

Switch 4

OUTPUTS

PWM, digital, or switched 4

INTERNAL SENSORS

3-axis accelerometer *+/- 5 G

Dash temp

sensor supply voltage

Battery Voltage

Expander VIM http://www.motec.com/vim/vimoverview/

INPUTS Quantity Bit Update Rate

fast analogue voltage 6 12 Bit 1000 Hz

high res analogue voltage 8 15 Bit 500 Hz

special analogue voltage 2 15 Bit 1000 Hz

differential analogue voltage 8 15 Bit 1000 Hz

Speed 2 12 Bit 100 Hz

http://www.motec.com/adl3/adl3overview/

http://www.ipgparts.com/store/Motec-ADL3-Dash.html

http://www.motec.com/vim/vimoverview/

Compatible with up to 2 E888/E816 input/output expanders

2 x CAN with individually programmable CAN bus speeds

1 x 55 pin Autosport connector for sensor connection

1 x 5 pin Autosport connector for power and communications

1 x CAN at 1 Mb/s bus speed

Total Digital Analog

INPUTS 36

Designation Sensor Quantity Pins Input Type

C1 ADL3 1 72

C2,2.5 VIM Expander 1 5 & 55

C3 GPS 1 4 Digital

C4,5,6 Wheel Speed 3 3 Digital

C7,8 Brake Pressure 2 3 Analog

C9,10,11,12 Damper Travel 4 3 Analog

C13 Steer Angle 1 3 Analog

C14 Fuel Pressure 1 2 Analog

C15,16 ARB drop link Force 1 2

C17,18 Beacon Transmitter 2 0

C19 Beacon Reciever 1 3

C20 Engine RPM 1 1

C21 Oil Temp 1 2 Analog

C22 Oil Pressure 1 3

C23 Water Temp Cold 1 2 Analog

C24 Water Temp Hot 1 2 Analog

C25 Water Pressure 1 2 Analog

C26 Gearbox Temp 1 2 Analog

C27 Lambda 1 6 Analog

C28 Diff Temp 1 2 Analog

C29,30,31,32 Laser RH 4 5 Digital

C33 Yaw Gyro 1 3

C34 Steer Tourque 1 3

C35 Brake Travel 1 3

C36 Throttle Position 1 3

C37,38,39,40 Spring Force 2 2

C41 Video 0 2

C42 Drive Shaft Torque 1 5

INCLUDED IN ADL3 3 axis Accel 0

INCLUDED IN ADL3 Battery Voltage 0

On Car MSD Ignition Control

Extras

Pitot Tube 1 5

Gearbox Pressure 1

Diff Pressure 1

Gear Position 1

Brake Temp 2 Analog

Upright Temp 2 Analog

Logan

Preston

Joe

Brett

Manufacturer Part Name Part Number Connector

Motec GPS-L10 M GPS-L10 DTM into Dash

Texense Texys DHE Wheel Speed Sensor RG VR-09-P ASL606-05PN

Texense Texense FPS-V2 fluid pressure sensor FPS-V2

MoTec MoTec Linear Potentiometers 150mm M LPS-150 ASL606-05PN

MoTec Steering angle sensor, 10 turns #59103

Motec Motec 100 PSI Pro Sensor M KP41 100G M 15-7275K

Beru F1 bf1 systems Push Rod Loadcell

Motec BTX-Transmitter M ADL BTX CM06EA14S-7S

Motec BR2-Reciever M ADL BRX-2 CM06EA14S-7S

RaceGrade RaceGrade 1/8" NPT Liquid Temp Sensor M 25-2197 D

RaceGrade 100 psi compound range dtm racegrade pressure transducer M APT-G2-DTM-100A DTM-3SK

RaceGrade RaceGrade 1/8NPT Liquid Temp Sensor M 25-2197 D

Racegrade Racegrade 1/8" NPT Liquid Temp Sensor M 25-2197D

Motec Motec 100 PSI Pro Sensor M KP41 100G M 15-7275K

Racegrade Racegrade 1/8" NPT Liquid Temp Sensor M 25-2197D ASL606-05PN

Bosch Bosch LSU-4.9 Sensor M 0258 001 D 261 205 356-01

Racegrade Racegrade 1/8" NPT Liquid Temp Sensor M 25-2197D

KA Sensors RHL3 Series RHL3-A08-ASL-S-N-A40 ASL606-05PN

Texys Texys 1 axis gyroscope GYRP

KA sensors SGT series strain gauge SGT-412

milspec 4.7 in string potentiometer M ADL SPOT 4.7

milspec 4.7 in string potentiometer M ADL SPOT 4.7

Beru F1

Use Existing Video Unit

KA Sensors DSTS Dynamic wireless drive shaft torque measurement Dsts-511 deutsch asx

MSD 6-ALN

Texense Texys 4mm Pitot Sensor - Pro RG PI-4-Range ASL606-05PN

Update Rate Power Supply Price / Unit Total Price

8,040.00$

3,400.00$

10 Hz 4V - 6V 180.00$ 180.00$

20kHz 4V - 25V 190.00$ 570.00$

10V - 32V 190.00$ 380.00$

365.00$ 1,460.00$

97.00$ 97.00$

5V ± 0.5 V 200.00$ 200.00$

5 or 10V -$ TBD

10V - 16V 790.00$ 1,580.00$

4V-6V 694.00$ 694.00$

-$

5V 68.22$ 68.22$

5V 165.00$ 165.00$

5V 68.22$ 68.22$

5V 137.59$ 137.59$

5V ± 0.5 V 200.00$ 200.00$

5V 137.59$ 137.59$

10.8-16.5V -$ -$

5V 137.59$ 137.59$

750 Hz 11-30V 2,170.00$ 8,680.00$

5-16 V 650.00$ 650.00$

5V TBD

355.00$ 355.00$

355.00$ 355.00$

TBD

12V -$ -$

5-16 V TBD

5V 1,099.00$ 1,099.00$

Sensor Total 16,115.21$

Logger Total 11,440.00$

Price Link

https://milspecwiring.com/store/index.php?route=product/product&path=43_191&product_id=195

https://milspecwiring.com/store/index.php?route=product/product&path=47_48&product_id=208https://milspecwiring.com/store/index.php?route=product/product&path=47_52&product_id=691

https://www.autosportlabs.com/product/texense-fps-v2-fluid-pressure-sensor/

https://milspecwiring.com/store/index.php?route=product/product&path=47_50&product_id=700&limit=100http://www.ebay.com/itm/STEERING-SENSOR-10-TURN-MoTeC-59103-/161713809183

https://milspecwiring.com/store/index.php?route=product/product&product_id=2021

http://www.bf1systems.com/product/suspension/






https://milspecwiring.com/store/index.php?route=product/product&path=47_94&product_id=412https://milspecwiring.com/store/index.php?route=product/product&product_id=2021




https://milspecwiring.com/store/index.php?route=product/product&path=47_85&product_id=484http://www.kasensors.com/us/products/strain-gauge-torque



http://www.kasensors.com/us/products/drive-shaft-torque-transducer




https://www.autosportlabs.com/product/texense-fps-v2-fluid-pressure-sensor/

https://milspecwiring.com/store/index.php?route=product/product&path=47_50&product_id=700&limit=100

http://www.ebay.com/itm/STEERING-SENSOR-10-TURN-MoTeC-59103-/161713809183









Data Sheet Link

http://www.motec.com/gpsl10/gpsl10overview/

http://www.motec.com/sensors/position/







http://www.bosch-motorsport.com/media/catalog_resources/Lambda_Sensor_LSU_49_Datasheet_51_en_2779147659pdf.pdf

http://www.kasensors.com/sites/default/files/downloads/RHL3.412aU.pdf



http://www.kasensors.com/us/products/drive-shaft-torque-transducer

http://www.motec.com/gpsl10/gpsl10overview/



http://www.bosch-motorsport.com/media/catalog_resources/Lambda_Sensor_LSU_49_Datasheet_51_en_2779147659pdf.pdf

Notes

no price

Mount remotely with whip hose to port on engine

Do not need to purchase as there are two already installed in the exhaust.

no price

in place of brake light switch

no price

5pin connector 16pin connector

13pin Connector

61pin connector

Pins

PIN LF 8

Wheel speed 3

Damper Travel 3

Spring force 2

PIN

Gearbox Temp 2

Lambda 6

Brake Pressure F 3

Brake Pressure R 3

ADL3

PINS

LF RH 5

Throttle Travel 3

Brake Travel 3

Steer Torque 3

Steer Angle 3

PIN

LEGEND

C1

C7C6

LR Damper Travel 3

Rear

55pin connector

72pin connector

Pins

10 RF

Engine 32

Total 50

PIN

5 Pitot Tube

3 Oil Pressure

2 Fuel Pressure

VIM 2 Oil Temp

2 Water Pressure

2 Water Temp Hot

2 Water Temp Cold

Pins

Chassis 45

Total 58

PINS

5 RF RH

1 RPM (MSD)

3 Beacon Reciever

+

-

PINS

4 GPS

3 Gyro

5 Drive Shft Torque

2 Video

5 RR RH

PIN

Battery

C3

C5

C2

C4

C10

C8

3 RR Damper Travel

2 ARB Drop link force

PIN

Pins 3 Wheel Speed

2 Dif Temp

Rear 13

C10

Connector List

MALE FEMALE

5 PIN 3 2

22D 13 PIN 2 2

16 PIN 1 1

55 PIN 1 0

20 61 PIN 2 2

72 PIN 0 1

TOTALS 9 8

PIN

3 Wheel speed

3 Damper Travel

2 Spring force

2 ARB Force

C9

LF Outboard

Sensor # of Pins Gauge Wire Length [in] Total Wire Lengths [in]

Wheel speed 2 22 16 32

Damper Travel 2 22 22 44

Spring force 3 22 20 60

Total Pins 7 Total Wire Length (ft): 11.33333333

RF Outboard


Wheel speed 2 22 15 30

Damper Travel 2 22 18 36

ARB drop link force 1 22 18 18

Spring force 3 22 9 27


Cockpit


ADL3 to Chassis Con 54 22 6 324

ADL3 To VIM 4 22 37 37

GPS 3 22 92 276

Gyro 3 22 99 297

Drive Shaft Torque 5 22 82 410

Video 2 22 118 236

RR RH 3 22 98 294

Beacon Reciever 4 22 64 256

RF RH 3 22 72 216

RPM (MSD) 1 22 36 36

LF RH 3 22 47 141

Throttle Travel 3 22 44 132

Brake Travel 3 22 46 138

Steer Torque 4 22 29 116

Steer Angle 3 22 26 78

Lambda 4 22 49 196

To Rear Bulkhead 9 22 107 963


Engine


Pitot Tube 3 22 43 129

Oil Pressure 1 22 19 19

Fuel Pressure 2 22 19 38

Oil Temp 1 22 34 34

Water Pressure 1 22 30 30

Water Temp Hot 1 22 25 25

Water Temp Cold 1 22 45 45

Gearbox Temp 1 22 21 21

Brake Pressure F 1 22 15 15

Brake Pressure R 1 22 15 15

To LF Outboard 8 22 60 480

To RF Outboard 9 22 23 207

Engine Bulkhead to VIM 30 22 15 450


Rear


RR Damper Travel 2 22 30 60

ARB Drop link force 1 22 33 33

Wheel Speed 3 22 17 51

Dif Temp 1 22 18 18

LR Damper Travel 2 22 20 40


Raychem dr-25 cost per foot

1/8 $1.63

3/16 $2.47

1/4 $1.91

3/8 $1.95

1/2 $2.39

3/4 $3.56

1 $4.99

Total Wire CAN Length (ft)

Total 22 Gauge Wire P/N 55A0111-22 Length (ft)

22 Gauge Wire Diameter (inches) Twisted Wire Bundle Diameter

0.0254 0.0508

0.0508

0.0762

0.1778


0.0254 0.0508

0.0508

0.0254

0.0762

0.2032


0.0254 1.3716

0.1016

0.0762

0.0762

0.127

0.0508

0.0762

0.1016

0.0762

0.0254

0.0762

0.0762

0.0762

0.1016

0.0762

0.1016

0.2286


0.0254 0.0762

0.0254

0.0508

0.0254

0.0254

0.0254

0.0254

0.0254

0.0254

0.0254

0.2032

0.2286

0.762

0.7620


0.0254 0.0508

0.0254

0.0762

0.0254

0.0508

0.2286

3.083

505.5

Sub-Bundle Components Sub-bundle Dia. Sub-Bundle Raychem Size (in)


x

x 0.0762

1/4 0.7


1 1/2

1/8

x

x 0.1778 3/16

x

x 0.1524 3/16

x

x 0.1778 3/16


x

x

x

x

x

x

x 0.3048 3/8

x

x

x

x

x 0.4572 1/2


x 0.0508

x 0.0254

x 0.0762

x 0.0254

x 0.0508

Sub-Bundle Raychem Length (in) Raychem Size (in) Raychem Length (ft)

1/8 0.7

1/8 0.7

1/8 0.7

1/4 0.7

Sub-Bundle Raychem Length (in) Raychem Size (in) Raychem Length (in)

1/8 0.8

1/8 0.5

1/8 0.5

1/8 0.5

3/8 0.3333

Sub-Bundle Raychem Length (in) Raychem Size (in) Raychem Length (in)

1.4

1.4

1/8 0.5833

1/8 1.0000

3/16 0.8333

1/8 1.6667

1/8 1.5833

1/8 0.4167

0.9 1/8 1.2500

1/8 1.5000

1/8 2.2500

1/8 0.5000

1.7 1/8 0.4167

1/8 0.1667

0.7 1/8 0.3333

1/8 2.1667

1/4 0.8333

Sub-Bundle Raychem Length (in) Sub-Bundle Components Sub-bundle Dia.

x

x

x 0.0762

x

0.3 x

x

x

x 0.1524

0.5

Sub-Bundle Raychem Length (in) Raychem Size (in) Raychem Length (ft)

1/8 0.6250

1/8 0.8333

1/8 0.7083

1/8 0.8333

1/8 1.1667

1/2 0.4583

Raychem Transitions Raychem Transition P/N Transition Cost

1:3 402A013 $31.30


1:2 302A214 $23.86

1:3 402A013 $31.30


1:2 342A112 $39.21

1:2 342A112 $39.21

1:2 342A112 $39.21

1:3 462A011 $22.64

1:2 342A112 $39.21

1:2 342A112 $39.21

1:3 462A011 $22.64

1:3 462A011 $22.64

1:2 342A112 $39.21

1:2 342A112 $39.21

1:3 453A037 TBD

Sub-Bundle Raychem Size (in) Sub-Bundle Raychem Length (in) Raychem Size (in)

1/8

1/8

1/8

1/8

1/8 4.0 1/8

1/8

1/8

1/8

1/8

3/16 4.0 1/8

1/4

1/4

1


1:2 302A214 $23.86

1:2 302A214 $23.86

1:3 402A013 $31.30

Total Costs Transitions

$641.02

Location Nutplate

Engine Bulk Head Connector ATM396-24

Rear Bulk Head Connector ATM396-20

Nut Plates

Raychem Cost Boot Part Number Boot Cost

$1.09

$1.09

$1.09 204W221-25-0 $15.87

$1.27 202K132-25-0 $12.00


$1.36

$0.75

$0.75

$0.75 204W221-25-0 $15.87

$0.65 202K132-25-0 $12.00


$15.14

$2.31 202K153-25-0 $19.39

$0.95 202A111-25-0 $11.52

$1.63 202K142-25-0 $14.00

$2.06 204W221-25-0 $15.87

$2.72 202K174-25-0 $30.25

$2.58

$0.68

$2.04

$2.45

$3.67

$0.82

$0.68

$0.27

$0.54

$3.53

$1.59

Raychem Length (ft) Raychem Transitions Raychem Transition P/N

2.00

0.58

0.58

1.75 1:2 301A011

0.75

0.58

2.25

2.25

0.58

0.58 1:5 602A044

3.75 1:2 301A011

0.42 1:2 301A011

0.25 1:2 302A234

Raychem Cost Boot PN Boot Cost

$1.02

$1.36

$1.15

$1.36

$1.90

$1.10 202K153-25-0 $19.39

Raychem Can Wire 22 Gauge Wire P/N 55A0111-22

$94.22 1.54$ 141.54$

Price

TBD

TBD

Nut Plates

Connector PN Connector Cost

ASL606-05SN 48.00$

AS610-35PA 93.60$


ASL606-05SN 48.00$

AS610-35PA 93.60$


MS AS620-35SN 153.00$

ASL606-05SN 47.60$

AS616-35SN 139.40$

ASL606-05SN-HE 40.00$

AS024-61SN TBD

Transition Cost Raychem Cost Boot Part Number Boot Cost Connector PN

$3.26

$0.95

$0.95

19.57$ $2.85

$1.22

$0.95

$3.67

$3.67

$0.95

63.19$ $0.95

19.57$ $7.16

19.57$ $7.31

202K174-25-0 $30.25 AS024-61SN

11.25$


MS AS620-35SN 153.00$

Connector Boots Connectors

$196.41 816.20$

Connector Cost

TBD

Raychem dr-25cost per foot

1/8 $1.63

3/16 $2.47

1/4 $1.91

3/8 $1.95

1/2 $2.39

3/4 $3.56

1 $4.99

22 gauge 1 1/2 $10.69

ft cost $/ft

500 139.5 0.28

can wire

ft cost $/ft

Component Cost Quantity Total

Motec ADL3 8,040.00$ 1 8,040.00$

VIM Expander 3,400.00$ 1 3,400.00$

Sensors 16,115.21$ 1 16,115.21$

Raychem Transitions 641.02$ 1 641.02$

Raychem 94.22$ 1 94.22$

Raychem Boots 196.41$ 1 196.41$

Connectors 816.20$ 1 816.20$

Can Wire 1.54$ 1 1.54$

22 Gauge Wire 141.54$ 1 141.54$

Total before TBDs 29,446.14$

Engineering

Data Acquisition Project for MGB Race Car