DMC Siemens Automation Summit 2014 Presentation: Getting the Most Out of WinCC OA

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Automation SummitA User Conference - June 23 – 25, 2014


Kristie SheaGetting the most out of WinCC-OA

Agenda

Introductions

Selecting a SCADA Platform

WinCC Professional WinCC 7 WinCC Open

Architecture (OA)

Case Studies

Questions

Presenter InfoKristie Shea

Senior Project Engineer

Siemens Certified Professional

Certified WinCC OA Engineer

M.S. in Mechanical Engineering

University of Illinois in Urbana-Champaign

B.S. in Mathematics (Applied)

University of Illinois in Urbana-Champaign

With DMC since 2006

DMC Company Profile

Industries Served:

Automotive

Chemical and Food

Processing

Electronics/Semicondu

ctor

Hydraulics

Laboratory Testing

Machine Tool

Material Handling

Metal Converting

Packaging

Pharmaceutical

Printing & Textiles

Established in 1996, offices in Chicago, Boston & Denver & customers throughout

the world

employees & growing

70+

Tim Jager

Do we have a slide that shows this information more graphically?

Areas of Expertise

MANUFACTURINGAUTOMATION & INTELLIGENCE

PLC Programming

Motion Control Engineering &Servo Systems

HMI & SCADA Expertise

Intelligent Data& Web BasedSystems

Vision Inspection Expertise

Robotics

TEST & MEASUREMENT AUTOMATION

NI FPGA

LabVIEW Development

Test Stand Design

Machine Vision

Data Analysis & Reporting

NI Real-Time

CUSTOM SOFTWARE& HARDWARE DEVELOPMENT

PC Application Development

Product Development

Web Application, iOS, Android & App Development

Embedded Design & Programming

SDK, API & Driver Development

Database Systems

MICROSOFT CONSULTING SERVICES

10

10

5

5

INDIVIDUAL CERTIFICATIONS

Selecting a SCADA Platform

Siemens HMI software portfolio

HMI

WinCC OA

WinCC V7

WinCC V13Professional

WinCC V13Advanced

WinCC V13Comfort

WinCC V13Basic

SCADA-SW

HMI-SW in TIA Portal

Ap

plic

ati

on

co

mp

lex

ity

Siemens SCADA software portfolio

WinCC Open Architecture

WinCC V7

Standard process

visualization for

establishedmarkets

Flexible system for software OEMs and infrastructure applications

Standard system for universal use through-out all established industries

WinCC V13 (TIA Portal)

Product for new customers with scope on machine level low end demand

Ap

plicati

on

com

ple

xit

y Infrastructure &Software OEMs

HMI for new customers

So, which SCADA Platform should I use?

WinCC in TIA Portal

WinCC WinCC OA

Professional Runtime V7.2 Open Architecture

HMI for new customers Product for established markets for Automotive & F&B

Infrastructure & Software OEM

Product for customers with scope on machine level low

end demand

Standard system for universal use through-out all established

industry segments

Flexible system for software OEMs and

infrastructure applications

Greater Application & Network Complexity

WinCC Profession

al

20-30% of the market – Integrated into TIA Portal

Smaller Scale – but requirements beyond WinCC Advanced

Machine Builders –more singular applications

Good solution for pure Siemens customers (TIA portal concept)

WinCC Professional – Case Study

WinCC Professional – Case StudyMachine Control – Expander

Motivation: User configurable trending Data collection Recipe database

Solution Includes:• WinCC Professional screens• SQL database• Web based recipe editor• Logging for data collection• Microsoft Reporting Services

WinCC 7

50-60% of the market

Full availability of extra features:

Process Historian Information Server Performance Monitor Line Monitoring

System (LMS) – June 2014

Multiple clients, multiple databases, reporting, trending, etc.

WinCC – Case Study

Redundant SCADA system for Train Tunnel Ventilation

Siemens WinCC 6

Siemens S7-400H Redundant PLC

Siemens S7-300

Modbus TCP

WinCC OA (Open

Architecture)

20-30% of the market

High speed communication requirements

Distributed, redundancy requirements

Complex applications

Large amounts of IO

PLC Platform Independent

WinCC OA

Background

Started in Europe

5000 installations all over the world

Entered into US market ~ 3 years ago

WinCC OA

Main Features

Extra Features

KeyStrengths

Object Oriented

Open architecture

Highly customizable, even the engineering tools

Distribution and redundancy are built-in

Multi-user developmentSVN

WinCC OA

2 Different ImplementationsMachine Control SolutionDistributed System

Case Studies

Machine Control Solution

Project Requirements

WinCC OA

High Speed HMI to PLC communication

Complex scripting to handle custom recipe solution

Many specific user experience requirements

Created reusable objects Troubleshooting/configuration

Motor controlEtc.

Server side scripting All recipe handling functionalityUtility functions

The Solution

Lessons Learned

Focus on Para first!

Customer BenefitsReduced Cycle Time

UNEXPECTED: Able to remove

full heating cycle from sequence

Simplified Architecture and Solution

Eliminated external DLLs and custom ActiveX components

Code had been developed over long period of time. Multiple developers – multiple styles!

Distributed System Solution

Distributed System

HQ

ClientClient

Client

Project Requirements At Company HQ: Monitor

Faults, Track Performance, etc.

Local Control for operator

Local Data Collection (with backup at HQ)

Web-based access

Integrating 250 existing systems

Motivation for Change Current Solution Completely Custom Upgrading and Maintaining is

work Regional requirements restrict

sales until new features are added

Proposed Solution Proven platform Maintaining/Upgrading off-

the-shelf solution cheaper over time

New features and added benefits will come with new solution

The Solution

Phased approach

Customer Screens P&ID based screens,

Trending HQ Screens

Remote site monitoring Local data collection –

buffered to reduce chance of data loss

Configuration Tools Our customer can

quickly create new sites in system – HQ and at their customer

Future: GIS Viewer Ultralight Client

Lessons Learned

Many routes project can takeCustomer doesn’t always know what they want because they don’t know what they can get!

Setup Objects correctly the first timeModel replicated many times across the distributed system!

Project Benefits

For the customer…Increased visibility to

systems

Easier troubleshooting

Increased tracking of performance

Reduced traffic – sites report rather than

polling

General benefit…Architecture can be used with many applications.

Decreases cost to customers when reusable models and code are easily available

Recap

Selecting the right platform

WinCC Professional TIA Portal

WinCC 7 Standard system,

universal use

WinCC OA Complex Applications

Questions?


Kristie Shea [email protected] (ex. 136) www.dmcinfo.com