Fall Protection Anchorage Points and Lifelines - systema safety - marcelino - New catalogue 2014-2015

LIFELINES and ANCHORAGE POINTS systema safety - Fall Protection Systems for the Construction Industry - www.systemasafety.comsystema

2014 / 2015www.systemasafety.com

www.emarcelino.com

http://www.systemasafety.com/EN/lifelines.html

http://www.systemasafety.com

http://www.emarcelino.com


If you are concerned about your workers falling from height, we are sure that our company will provide solution to almost all situations your wor-kers might face.

To protect your workers we offer a wide range of services and products, including design and manufacture of that specific anchoring you may need.

Your needs are our challenge and we will find simple and cost-effective solutions. In this leaflet you will find our standard products, which are the result of innovation and constant development to satisfy all your needs in safety matters.

Our goal is to be your reference standard in all safety issuesagainst risks of falls from heights.

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Please inform us of your problem and we will do our best to solve it.



INDEXTextile Products T 65 CAN 72 V T 90 HD LBHT-B TAC 50 H

Anchor Points RAE 06 COL xx. XX ROC 30 DAT ANCHORAGE POINT LBH

Runners CP- 120 CP- 220 LBC Lifelines LBHT LBH-P LBH-A LBH-B LBH-CL LBH-D LBH-J VERTICAL LIFELINES

0607080910

1213141516

181920

2223242526272829

03 LIFELINES and ANCHORAGE POINTS

systema safety - Fall Protection Systems for the Construction Industry - www.systemasafety.com


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We design, test and produce anchor points in accordance to: EN 795: Personal fall protection equipment. Anchor devices. EN 50308 Wind turbines. Protective measures. Requirements for de-sign, operation and maintenance EN 353-2 Personal protective equipment against falls from a height.

We carry all the equipment, including load cells (with dynamic and “peak” reading), strain gauges for meassuring deformation energies, 8m-tower for dynamic testings, roof simulations and 4,000 m³ (1.4126e+5ft³) indoor installations.

OUR MISSION

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Productos Textiles

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Textile Products

LIFELINES and ANCHORAGE POINTS systema safety - Fall Protection Systems for the Construction Industry - www.systemasafety.com

SERIET 65

PRODUCT CHARACTERISTICS

Anchorage device used for insertion into a reinforced concrete structure. It is inser-ted before pouring the concrete. Wrapped fixation strap for the assembly in the struc-ture. Steel D-ring to link the harness. Select the right length (S, L, XL) according to the ceiling height. You should also take into consideration that the D-ring should not be more than 2m of the ground.

Also available in special measures.Certified according to EN 795/96 Class A. Complies with OSHA 1926.502 require-ments.

USE

Provide anchor points to the construction sitein areas where riskof falls exists, offering the exposedworker a D-ring within easy reach, intowhich to secure his harness.

Suitable for terraces, balconies, eleva-tor shafts, material reception platforms and broadly for all formwork edges.

ADVANTAGES

• High RELIABILITY,• FLEXIBILITY• WELL PRICED

ASSEMBLY

For underneath the structure, pre-cast into the concrete structure.Column, beam, concrete blocks slab, wall,solid slab, coffer slab (waffle slab).

LIMITATIONS

• 1 worker/anchorage.• Expiry: 4 years from manufacturing date

or 24 months from assembly date.

CEILING ANCHORAGE

06

* EN 795:12 does not include this type of devices.

MIN. DIAM. BAR: 10mm x 300 mm / 0.39370 in x 11.811 in. LAYED ON THE JOIST/VAULT (OPPOSITE SIDE TO THE D-RING)

MIN. DIAM. BAR: 10mm x 500 mm

MIN. DIAM. BAR: 10MM X 500 MM

PLACE IN ORDER TO ACHIEVE THAT AFTER REMOVING THE FORMWORK THE CONCRETE EDGE MATCHES WITH THE DOUBLE LAYER OF THE STRAP.

HAS TO MATCH WITH THE DOUBLE LAYER OF THE STRAP

THE ADDITIONAL STRAP IS PLACED BETWEEN THE VAULT AND THE BOARD UNTIL THE FORMWORK IS REMOVED.

T 65-S

...

T 65-L T 65-XL

T 65-xxx

Lenght

Use

Formwork Heights

residentialcommercial

roofinghotels, offices

all

tailor-made

unlimited

85 cm/33.46 in 131 cm/51.57 in 232 cm/91.34 in

425 cm/167,32 in 270 cm/106,3 in 300 cm/118,11 in

Min.: 100 mm.

PATENTED

PR O D U CT

/3.9370 in

/ 0.39370 in x 19.685 in

/ 0.39370 in x 19.685 in



07

SERIECAN 72


Device with multiple anchoring points, located every 1,5 m/4.92 ft. This anchoring device could be precast or installed with the T65-,TAC50- or T90D- Series, tie back or tie back with carabiner to most of structu-ral elements.

Certified according to PPE guidelines, CE marked.

USE

This anchoring device has a steel D-ring and a double-layer every

1,5 m/4.92 ft, which offers the worker nu-merousand continued possibilities to attach hisharness.It is ideal to protect workers exposed to the risk of falling on façades while mounting scaffolding, elevator shafts, roof works etc

ADVANTAGES

High reliability and versatility. Compatible with most of our series.

INSTALLATION•Precast• End attach to structural members of

buildings or to most of our series using a carabiner.

• End attached with carabiner* to T65, TAC50 or T90HD series.

• Tie back or tie back with carabiner* from the strap to the ring using our series T65, T90HD and TAC50, to columns / square beams, reinforcement bars or metal profiles.

LIMITATIONS

• 1 worker/anchorage point.• Expiry date: 4 years after the manufac-

turing date or 18 months after the first and only use.

• Follow the instructions manual.

RECOMMENDATIONS

• Choose the ringed support strap with the appropriate length to secure the di-fferent working areas depending on the height of the building.

• Be sure to protect the strap from the

edges of the building where the strap may become damaged due to constant rubbing.

• Check the condition of the seam everyday.

• Avoid placing the strap near any motori-zed working platforms, lifting devices or similar.

• Follow the instruction manual.

RINGED SUPPORT STRAP

CAN 72.10V CAN 72.15V CAN 72.25V CAN 72.35V CAN 72.xxV

Length tailor-made

Residential Unit Lower Unit+3 floors

Lower Unit+7 floors

Lower Unit+10 floors

up to 50m/164.04 ft

Use

10 m/32.81 ft 15 m/49.21 ft 25 m/82.02 ft 35 m/114.83 ft

PATENTED

PR O D U CT



SERIET 90 HD


This anchor device is inserted into a reinfor-ced concrete structure.

It is precast. It s steel D-ring should be joined to the harness.

Designed to work on the upper side of the site. This system is in accordance to norm EN 795 Class A. Complies with OSHA 1926.502.

USE

These anchorages provide protection in construction sites such as roofs, bridge ed-ges, or viaducts with anchorage points for the personal protective equipments of the workers, wherever they are at risk of a fall from height.

ADVANTAGES

They are highly versatile, reliable, and eco-nomical.

INSTALLATION

Will work on the upper side of the fra-mework, being inserted in the structure.

RECOMMENDATIONS

Install one or several anchorage points along ridge or structure edge. On bridges place the anchors close to the worker with falling risk and separated from the site traffic.

GROUND ANCHORAGE

08

* La UNE 795:12 does not include this type of devices.

T90 HD

PLACE IN ORDER TO ACHIEVE THAT AFTER THE CONCRETE STRIPPING THE EDGE OF THE CONCRETE MATCHES WITH THE DOUBLE LAYER OF THE STRAP..

MIN. BAR DIAMETER 12mm/0.47 in x 100mm/ 3.94 in

Min. 150 mm/ 5.91 in

T90 HD

Length

UseRoofs, bridges,

viaducts...

50 cm/19.69 in



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SERIELBHT-B


Textile horizontal lifeline, up to 20m/ 65.62 ft long and suited for 3 workers.

Certified according to guidelines PPE, CE mark.

USE

For situations in which a fast and simple anchoring device is needed. Lifeline.

ADVANTAGES

Low cost solution based on a high resistan-ce webbing (5.500 kg/12.125 lb)

LIMITATIONS

• Maximal length: 20 m/65.62 ft. • 3 Users. • To be used within 4 years from the

first use date.

RECOMMENDATIONS

Select the carabiners and the supporting structure in accordance to the planned for-ces. The free height has to be considered. Follow the instruction manual.

PORTABLE LIFELINE

LBHT-B 20 meters / 65.617 feet (3 users)

LBHTLBHT



SERIETAC 50


Anchorage device to be installed with ananchor bolt in reinforced concrete struc-tures.

For walls or ceilings.

Steel D-ring to link the harness.Certified according to EN 795/96.Complies with OSHA 1926.502 require-ments.

USE

For all places where risks of fall from height exist, for example: formwork/slab edges or where an unforeseen anchoring point is needed, and where the use of a T65-an-chor was not been planed.

ADVANTAGES

High reliability and versatility. Compatible with most of our series.

INSTALLATION

• It is placed on roofs, walls or areas with fall risk.

• Follow STRICTLY all installation indica-tions given by the manufacturer of the expansion anchor.

• Install the expansion anchor.• Screw so that it is secured tightly and

does not loose.

LIMITATIONS

• 1 worker/anchorage device.• Expiry date: 4 years after the manufacturing

date or 24 months after the first use. • Follow the instruction manual.

ANCHORAGE BELTS WITH EXPANSION ANCHOR

10

INSTALATION TAC 50-H.xxx

TAC 50

TAC 50-H.70 TAC 50-H.150 TAC 50-H.250 TAC 50-H.xxx

Length

Formwork Heights

tailor-made

unlimited

1.Install the expansion anchor following strictly manufacturer´s instruction manual

2.Screw up the eye nut on the bolt thread completely and tighten it

200 Kg/cm2 (440.92 lb/cm2) Concrete

Ceiling and Wall

70 cm/27.56 in 150 cm/59.06 in 250 cm/98.43 in

270 cm/106.3 in 300 cm/ 118.11 in 425 cm/167,.2 in

PATENTED

PR O D U CT


Anchor Points


SERIERAE 06


Anchoring device made of in zinc plated ste-el rod, to be embedded in rein-forced concrete structures (precast) .

It is a EN 795/96 A.1 and A.2 AnchoringDevice for fall protection systems, made upin such a way that it can be verified ifit has been properly installed after thepouring of the concrete and, therefore,during its use.

USE

Perfect solution for ridges in sloped roofs,slab edges, bridge edges and civil works in viaducts.

It allows the direct link of the harness to a fall protection system or theinstallation of temporary lifelines, for which it has a breaking load of no less than 3000 daN.

RECOMMENDATIONS

Once you have inserted the label thatis provided together with the rod, tie itto the rebar of the structure so thatwhen concrete is poured the ancho-ring device is embedded, at least, up tothe top of the crack that exists in oneof its legs.Ensure the frame in the Influence Vo-lume is equal to or greater than 2 * 12mm. steel bars.

LIMITATIONS

•Tobeusedasstructuralanchoring forporta-ble fall protection systems- Lifelines, breaking load of 3000 daN. FOLLOW THE EQUIPMENT INSTALLATION MANUAL in order to know its possible Maximum Force on ends.•3yearsasofitsinstallationdate.•Followtheinstructionmanual.

RECOMMENDATIONS

Consider the installation of the anchor device along the roof or slab edge, or in a transver-se way if you are planning to install Lifelines; both arrangements are correct.Tie the device to the rebar of the structure; you will also prevent it from moving during the pouring and vibratingof concrete.

In case of installing portable lifelines, please check possible movements of the lifeline main body in order to prevent that any element could damage the webbing.

STEEL ANCHOR FOR CONCRETE

12* EN 795:12 does not include this type of devices.

MÍNIMUM 2* ⌀ 12 mm/0.47 in STEEL

BARSCORRECT

INSTALLATION RAE 06

RAE-06

WRONG

140 mm/5.51 in 140 mm

/5.51 in

PATENTED

PR O D U CT


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SERIECOM xxXX

BOLT HANGER FOR CONCRETE, GUNIT, STEEL AND WOOD

** check details based on HP30/111


Anchor points for personal fall protection systems and structural anchorages for life-lines.EN 795 A Certified Anchorage Point.

The anchoring you need does not always correspond with the standards, the COL xx.XX anchors allow us to cover most of your safety needs.

COL 01.xx COL 02.xx COL 03.xx COL 04.xx COL 05.xx COL 06.xx COL 07.xx COL 08.xx COL G.XX

Shotcrete* Concrete and steel

Concrete and steel

Timber steel, Special poles

screed Rebars 14 steel frames Windmills

Use



SERIEROC 30


Anchor installed through wedging forthe use with rocks, allowing the anchoring for fall arrest harnessesin quarries and civil works.Certified according to EN795, Class A.

USE

Due to its simple and easy installation, it is an ideal safety anchor device for works perfor-med, with a fall risk, in:

• Quarry fronts.• Terraces.• Boulders.• Slopes in civil works.

In general, for those situations and above all, for working environments where compres-sed air is the mainpower source or where electricity is not rea-dily available.

Perfect for aggressive environments requi-ring robust, simply and reliable solutions.

ADVANTAGES

The ROC-30 Anchorage Point is designed to be installed with the usual toolsin works in quarries and civil works: pneuma-tic drill with a 32 mm bit andhummer.It creates anchoring systems both, for the di-rect fastening of harnesses and forlifeline installation (R≥2,500daN).

LIMITATIONS

• 1 worker/anchorage point• Only for rocks and bases of enough di-

mensions and firmness.• Useful life: Without usage limit as long as

its minimum dimensions and the opti-mum condition of the set is kept

INSTALLATION

Select for the installation a rock with enough dimensions so as not to move it by the

traction in the Anchoring Device of direction and sense caused by the possible fall of a wor-ker.Reference strength: 2500daN.Select a heal area and without cracks in the rock that will receive the fixation.Drill a 32 to 35 mm (1,26 in to 1,38 in) diameter and go at least 36 cm /14,17 ft deep.Introduce the cylinder and the wedge, in order that the lower part of the drilled sheet of the cylinder is separated 40 cm/15,75 in from the upper surface of the rock.

Hit the wedge with a hammer until having mo-ved it 2cm/0,79 in.

To disassemble the anchor, strongly pound the cylinder with the direction to introduce it in therock, this will release the anchoring pressure allowing its removal.

You may validate the installation with the Test-10 (check the DAT-XX -Serie with a 10 kN brea-king force)

ANCHORAGE POINTS FOR ROCKS

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1º 1. Drill diam. 32 to 35 mm/1.26 in to 1.38 in

2 º Insert the ROC 30

3 º Hit on the wedge

4 º Disassembly: Hiting the cylinder


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SERIEDAT


Anchorage point for fall protection sys-tems for installation in earth by mechanical means. Allows the link of a sliding fall arrest system with a flexible anchoring, EN 795 and EN 353-2 respectively. It can also be used as anchoring for the installation on lifelines, EN 795, Class B or C.

APPLICATION

For construction sites in which there are no other possibilities to secure workers.

ADVANTAGES

Maximal Loading force of 20KN. Surroun-dings of the anchorage (filling of the hole) must be stone-free and with no cutting pie-ces. Useful life: 18 months from the installa-tion date. We can also provide this product in stainless steel for permanent installations.

LIMITATIONS

• Maximal Loading force of 20KN. Surroun-dings of the anchorage (filling of the hole) must be stone-free and with no cutting pieces.

• Useful life: 18 months from the installation date.

• We can also provide this product in stain-less steel for permanent installations.

INSTALLATION

The DAT-XX Anchor is designed to be insta-lled in a 1,5m deep well. The removed earth has to be poured it again. Once the ancho-rage is installed the INSTALLATION HAS TO BE PROVED CORRECT with the use of the TEST-10 available for this purpose. The level of efficiency may vary depending on the type of soil, the filling and compressing processes. The testing should be done in the same direction as the use is planned to take place. Fulfilling this remarks, the DAT-XX complies with the EN 795 Class A.

REMARKS:

• Breaking force TEST-10: 10daN

15

EARTH ANCHOR FOR CIVIL WORKS

DAT

VALID FOR 1 USER

MINIMUM 1.5M/4.92 ft DEPTH

TRACTIONBREAKING WITH 10daN



Anchorage Point LBH


We can provide different anchor points that have their origin in special solutions for our lifelines. You may find solutions for steel plate or sandwich panel, for wooden roofs, for Deck-roofs, concrete, metal beams and XXXXX.Certificate according to EN 795 Class A.

We have also included a parapet or door anchor point from our partners. Certificate according to EN 795 Class B.

ANCHORAGE POINT

16

ANCLAJESANCHOR


Horizontal Runners for Beams



Anchoring solution for temporary insta-llation on a wide range of standard steel beams. It can be used along the upper and lower beam flange, running along the beam. Certified according to EN 795 Class D.

USE

For existing metal beams, as, for exam-ple, rails for façade cleaning cradles, metal structures, lorry loading systems and similar means. It is easy to take apart by one side, allowing the mounting-dismounting on other part of the beam.

ADVANTAGES

• Existing beams can be profitably used.• It will work on the upper and also on the

lower side. Usable on a wide range of beams.

• Can be installed at any point of the beam

SERIECP-120

TEMPORARY SLIDING ANCHOR DEVICE FOR METAL BEAMS

18

LBC

PATENTED

PR O D U CT


19


SERIECP-220


Anchoring solution for temporary installa-tion on the three most common RAILROAD TRACKS. It can be easily installed in less than 30 seconds. Runs horizontally on the track. Certified according to EN 795 Class B.

USE

Suitable for all those works near to the rail-road tracks with a risk of falling (f.i. on brig-des or viaducts)

ADVANTAGES

Well-priced and effectivesolution for se-curing workers using the railroad tracks, allowing them to move along the tracks. Certified for the three most common rail-road tracks: RN 45, UIC 54 and UIC 60.

TEMPORARY SLIDING ANCHORING DEVICE FOR RAILROAD TRACKS

LBC

PATENTED

PR O D U CT



SERIELBC


Rigid horizontal anchorage lifeline set up on normalized metal beams, on which our CP-120 Runner acts as portable anchor point.

USE

For all working environments in which a rail-line is needed, for instance truck loading sys-tems or similar situations.

ADVANTAGES

The two main benefits are its reliability and its cost effectiveness as the existing structu-ral beams can be used and no additional line has to be assembled to it.

Its conception and the CP-120-R-Runner with steel wheels and bearings, allows the com-plete system to endure load and even in ver-tical works suspended workers.

RIGID HORIZONTAL ANCHORAGE LINE

20

LBC

PATENTED

PR O D U CT


Lifelines

Metal Structure

Wood

Concrete

Metal sheet

Sandwich panel

Deck roof

Standing seam roofs


SERIELBH-T


These temporary lifelines conform to norm EN 795 Class C.

These lifelines can be adapted to your specificproject needs.

HORIZONTAL LIFELINES

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INSTALLATION

For those projects in which custom-built life-lines are necessary, but due to the tight sche-dule the high cost of wire lifelines are not affordable. We have developed solutions up to 310 meters/1017.06 ft for works on via-ducts, roof changing, façade renovation, etc.

ADVANTAGES

• Low cost. Fast installation. • Thanks to colour codes the lifelines can

be clearly set apart.

LBH


23


SERIELBH-P


Anchor device that complete our flexible stainless steel ( AISI 316) lifeline solutions. To use with carabiner, on robust supporting materials: concrete, metal structures and si-milar. Certified according to EN 795 Class C.

USE

For projects with fall risk and low traffic, in which the safekeeping of runners can be complicated.

CONFIGURATION

Wide range of components (posts, plates, counterplates etc) including the design service, validation and production of the customized items in stainless steel or hot-dip galvanized.

We supply complete systems, inclu-ding support post and plates, any type, everything included in the product certifi-cation. We develop and certify all compo-nents.

LIFELINE TO BE USED WITH CARABINER

LBH




Anchor device that uses a flexible stainless steel AISI 316 lifeline solution . To use with runner assuring ease in the use of the anchor device, along the whole system , including the curves. on robust supporting materials: concrete, metal structures and similar. Certi-fied according to EN 795 Class C. Two types of runners, CT-01 for elevated horizontal fall protection systems and CM-08 for hand-reachable lifelines.

USE

For fall protection with frequent use.

CONFIGURATION

Wide range of components(posts, plates, counterplates etc) including the design service, validation and production of the customized items in stainless steel or hot-dip galvanized.

We supply complete systems, inclu-ding support post and plates, any type, everything included in the product certi-fication. We develop and certify all com-ponents.

SERIELBH-A

HORIZONTAL LIFELINE SYSTEM FOR RUNNERS

24

LBH


25


SERIELBH-B


Innovative installation system for perma-nent andtemporary horizontal lifelines.EC-xx stainless steel post, that absorbs large amounts of energy as a result of its design. Easy and fast installation with a threaded rod.

Certified according to EN 795 Class C.

USE

Innovative energy absorption system that with its post and core lowers the ten-sion on the rope. This energy absorption method is compatible with most of the standard life line systems so you can em-ploy the B series in combination with most of our components of our series, so that a standard carabiner or runner can be used. With different components, the installa-tion on concrete, meta structure or wood can be completed.

COMPONENTS

Our I+D department developed a set of post and lower support with an excelent dynamic behaviour, relationship deforma-tion/force, ability to absorb large amounts of energy. The EC-xx posts have a standard height of 210mm/8.27 in. Maximal height: 340mm13.39 in.

TUBULAR POSTS

LBH




Horizontal permanent lifeline system on metal sheet and sandwich panel roofs. The solution is suitable to be installed from outside so it is not necessary to access the inner part of the site. Produced in stainless steel. Certified in accordance to EN 795 Class C. The system has been designed specially for metal sheets, adapting to almost all ending and interme-diate components allowing the linking by carabiners or with the LBH-A runners. In accordance with the thickness of the roof, the LBH-CL offers the possibility of generating gaps up to 8 meters/26.25 feet. The SCU-xx posts are fixed with rivets. Watertightness is gained by the neoprene gaskets in each leg and by the gaskets in each rivet.

USE

Sheet metal roofs or roof sandwich panels. Min. thickness: 0.50mm/0.02 in. Border ranges: 200 to 400mm/7.87 to 15.75 in.

SERIELBH-CL

METAL SHEET AND SANDWICH PANEL

26

LBH

CONFIGURATION

SCU-xx posts, any our LBH-A components


27


SERIELBH-D


Horizontal permanent lifeline system on roof deck. This system has been designed to be installed directly on the roof cover, once the rivets and the isolation is removed. No access from the inside of the building is nee-ded. The D-DECK posts are made of stainless steel, wide range of possibilities.

USE

Deck roof with different isolation thicknes-ses, as well as different types of steel covers. Suitable with most of out standard compo-nents of our other series, can be used with carabiner and also the CM-08 runner.

CONFIGURATION

S-DECK post, endings, intermediate posts, rivets. Almost all our lifeline-components.

DECK ROOFS

LBH



SERIELBH-J


Horizontal permanent lifeline system for standing seam roofs made of zinc or copper. This system is installed by tightening the cover seams . All installation is done from outside, with no perforation at all. Certified according to EN 795 C.

ADVANTAGES

Standing seam roofs (cooper or zinc). Assu-med seam height: 550mm/21.653in Assu-med thickness: 0.70/0.0275 in.

COMPONENTS

SCA-xx post. Any of our LBH-A lifeline com-ponents

HORIZONTAL LIFELINE SYSTEM

28

LBH




We offer solutions in steel cable and rope., allowing rigid or flexible lifelines depending on your needs.

Steel Wire

Rigid solution with tensioned cable.Flexible solution, with a counterweighted cable. Built mostly in stainless steel, with a simple support system and runner.They offer a fast and economical installation and easy use.

Certified UNE-EN 365-1 and - 2.

ROPE

12mm/0.47244 inch braided rope with runner in inox steel. Available lengths: 10,20m-/33.465 ft and 30m/98.425 ft. Cer-tified EN 353-2 For roof or mast platforms works , specially when workers are familiar with the use of this system. Compa-tible with most of our LHH-xx series.

LIFELINESVERTICAL

VERTICAL

29

vertical



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[email protected]: +34 678 58 63 98

ISANIMAR SEGURIDAD, S.L.Avda. Ricardo Mella 113-115 Interior36.330 - VIGO (Pontevedra) Spain

The information stated can be changed with no previous notice.

MARCELINO® is a registered brand ofISANIMAR SEGURIDAD, S.L.

Patented Anchorage PointsAll rights reserved



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Engineering

Fall Protection Anchorage Points and Lifelines - systema safety - marcelino - New catalogue 2014-2015