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Koya University
Faculty of Engineering Chemical Engineering Department
Laboratory of Heat Transfer Experiment Number Three
Heat Exchanger (Counter flow)
Instructor: Dr.Barham & Mrs.Farah
Name of Student: Aree Salah Tahir
Experiment Contacted on: 15/Dec/2014
Report Submitted on: 18/Dec /2014
Group:A
2
List of content:
Aim………………………………………………………….3
Introduction...…………………………….……………..….4
Background Theory ……………………………………….5
Procedure …………………………………………………..6
Equipment and components used........................................7
Calculation.............................................................................8
Plots………………………………………………………9-10
Discussion ………………………………………………….11
References ………………………………………………….12
3
Aim:
The objective of this experiment is to calculate the rate of the heat
transfer log mean temperature difference, and the overall heat transfer
coefficient in case of Counter flow.
4
Introduction:
Up to this point we have learned how to analyze conduction and
convection heat transfer in various systems with different geometries.
This information, however, is not very useful unless it can be applied
to practical situations. For this reason we shall devote this experiment
to a prototypical application of heat transfer analysis known as a heat
exchanger.
A heat exchanger is a device that efficiently transfers heat from a
warmer fluid to a colder fluid. A device we are probably all familiar
with is the automobile radiator. Other applications for heat exchangers
are found in heating and air conditioning systems. Heat exchangers
are categorized in many ways, but the two most common practices
are, by the method of construction, and by the flow arrangements. The
analysis for designing an effective heat exchanger is very important;
after all who'd want to be caught on the side of a deserted desert road
with an overheated engine!
In this experiment we will study a concentric tube heat exchanger with
parallel and counter flow. For the analysis of this heat exchanger we
will need to find important quantities such as the heat transfer
coefficient, power emitted, absorbed, and lost, the log mean
temperature difference, and the overall efficiency to compare the two
types of flow. {1}
5
Background Theory:
One of the most common, conductive-convective, heat exchanger types
is the concentric tube heat exchanger. These exchangers are built of
coaxial tubes placed the ones inside the others. When both the fluids
enter from the same side and flow through the same direction we have
the Counter flow, otherwise, if the fluids enter from opposite sides and
flow through the contrary direction we have the countercurrent flow.
Usually the countercurrent flow is more efficient from the heat
transfer point of view. This type of heat exchangers can also be built
with the internal tube made with longitudinal fins which could be
placed either in its internal surface or in its external one or both. This
configuration is useful mainly if one of the fluids is a gas or a liquid
with a very high viscosity and it's very difficult to have a good thermal
convection coefficient. The heat transfer from the hot fluid to the cold
fluid is given by the following equation:
Q = U * A * ∆TLMTD
Where: U: is the overall heat transfer coefficient.
A: is the internal exchange surface area between the two
fluids.
∆TLMTD is a log means temperature difference, and it's given
by:
∆TLMTD = ∆𝑇𝑚𝑎𝑥.−∆𝑇𝑚𝑖𝑛.
𝑙𝑛 ∆𝑇𝑚𝑎𝑥.
∆𝑇𝑚𝑖𝑛.
{2}
6
Procedure:
1. Switch on master switch.
2. To Set hot water flow rate using cylinder and stopwatch
3. Switch on heater. Heating from an ambient temperature of 20 to
60°C requires approx. 20 min
4. Set Counter flow by open ball valve 1 and 4, and closed ball valve 2
and 3 in figure
5. Set a high cold-water flow rate with flow-control valve. Allow water
to run briefly.
6. Carefully open bleeder valve for cold-water flow.
7. Close again when water emerges.
8. It is appropriate to bleed the hot-water circuit when warm, as
bubbles form while ever the temperature is still high.
9. Switch on pump.
10. Use flow-control valve to set high hot-water flow rate. Allow
water to run briefly.
11. Carefully open bleeder valve for hot-water flow.
12. Close again when water emerges. Take care when system is hot:
Danger of scalding as water emerges. {3}
7
Equipment and components used:
1- Vent valve
2- Temperature sensor
3- Ball valve
4- Pump
5- Heater with thermostat
6- Tank
7- Water connections
8- Flow rate sensor
9- Valve to adjust flow rate
10- Main switch and emergency pump and heater switches
11- Displays.
12- And we using cylinder and stopwatch to determine flaw rate of hot
water. {4}
8
calculation:
Table of calculation:
NO M
cold
M
hote
∆T
logmean
զ ͦ u
1 0.0082 0.016 16.02 0.7 1.28
2 0.016 0.016 19.7 1.09 1.6
3 0.025 0.016 38.73 1.26 0.957
9
Plots:
Plot (1)
Plot (2)
16.02; 0.0082
19.7; 0.016
38.73; 0.025
0
0.005
0.01
0.015
0.02
0.025
0.03
0 5 10 15 20 25 30 35 40 45
M c
old
∆T logmean
Plot between M cold & ∆T logmean
0.7; 0.0082
1.09; 0.016
1.26; 0.025
0
0.005
0.01
0.015
0.02
0.025
0.03
0 0.2 0.4 0.6 0.8 1 1.2 1.4
M c
old
զ ͦ
Plot between M cold & զ ͦ
10
Plot (3)
1.28; 0.0082
1.6; 0.016
0.957; 0.025
y = -0.0141x + 0.0344
0
0.005
0.01
0.015
0.02
0.025
0.03
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8
M c
old
u
Plot between M cold & u
11
Discussion:
A- In plot (1 & 2) show that the Mcold is directly proportional increase
while (∆Tlogmean) and (զ ͦ) also increase
But in the plot (3) increase Mcold when (u) is also increase but in point 3
(0.957,0.025) there is a error.
B- We insulate the pipe in order not to transfer heat to out.
C-The Valve to adjust hot flow rate does not work so we will measurement by
ourselves.
D- counter flow heat exchanger is better then the parallel flow because
counter flow type is more effective because of the uniform temperature
difference between hot and cold fluids throughout the pass compared to
parallel flow configuration.
E- The ball valves are used to set the desired flow rates and adjust between
parallel and counter flow modes.
F- for a second we open the vent valve and close it for safety to allow air or
stem go out.
G- Types of heat exchangers:
1-Shell and tube heat exchanger
2-Plate heat exchanger
3-Adiabatic wheel heat exchanger
4-Plate fin heat exchanger
5-Fluid heat exchangers
6-Waste heat recovery units
7-Dynamic scraped surface heat exchanger
8-Phase-change heat exchangers
H- Heat exchangers are used in many industries, some of which include:
1-Waste water treatment 2-Refrigeration systems
3-Wine-brewery industry 4-Petroleum industry
12
References:
1- http://www.engr.iupui.edu/~mrnalim/me314lab/lab10.htm
2- F.P Incropera and D.P DeWitt, "Fundamentals of Heat and Mass Transfer", 4th Edition, John Wiley and Sons, 2002.
3- Applied heat laboratory sheet by Koya University, college of
engineering, department of chemical engineering.
4- http://www.gunt.de/static/s3452_1.php