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Heat transfer engineering ئهندازیارى گواستنهوهى گهرمى

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كواستنةوةى كةرمى Heat Transfer گواستنه‌وه‌ى گه‌رمى Gwastnaway Garmi نقل الحرارة

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2. Note: All questions are solved according to the mass and heat transfer databook.www.ferhang.com 2 3. Chapter 1Introduction Heat Energy and Heat Transfer What is Heat energy?Heat is a form of energy in transition and it flows from one system toanother, without transfer of mass, whenever there is a temperaturedifference between the systems. Heat always moves from a warmerplace to a cooler place.3 .What is Heat transfer?The science of how heat flows is called heat transfer. .Importance of Heat Transfer What is Importance of Heat Transfer?Heat transfer processes involve the transfer and conversion of energyand therefore, it is essential to determine the specified rate of heat transfer ata specified temperature difference. The design of Equationuipments likeboilers, refrigerators and other heat exchangers rEquationuire a detailed 4. analysis of transferring a given amount of heat energy within a specified time.Components like gas/steam turbine blades, combustion chamber walls,electrical machines, electronic gadgets, transformers, bearings, etcrEquationuire continuous removal of heat energy at a rapid rate in order toavoid their overheating. . . .Thermal Equilibrium 4What is Thermal Equilibrium?Two bodies are in thermal Equilibrium with each other when they havethe same temperature. In nature, heat always flows from hot to colduntil thermal Equilibrium is reached. Hot objects in a cooler room willcool to room temperature. Cold objects in a warmer room will heat up toroom temperature. 5. . . . .If a cup of coffee and a red popsickle were left on the table in a roomwhat would happen to them? Why?The cup of coffee will cool until it reaches room temperature. Thepopsickle will melt and then the liquid will warm to room temperature. . .What are the ways of heat transfer? The heat transfer processes have been categorized into three basic modes: :51. Conduction 2. Convection 3. Radiation 6. Conduction 1.6 Mechanism of Heat Transfer by ConductionWhat is conduction?Conduction is the transfer of heat through materials by the directcontact of matter. Particles that are very close together can transferheat energy as they vibrate. This type of heat transfer is calledconduction. Dense metals like copper and aluminum are very goodthermal conductors.6 . . . .How are the particles arranged in a solid, a liquid and a gas? 7. Solids usually are better heat conductors than liquids, and liquids arebetter conductors than gases. .The ability to conduct heat often depends more on the structure of amaterial than on the material itself. For Example, Solid glass is a thermalconductor when it is formed into a beaker or cup. But When glass is spuninto fine fibers, the trapped air makes a thermal insulator. . .When you heat a metal strip at one end, the heat travels to the otherend. As you heat the metal, the particles vibrate, these vibrations makethe adjacent particles vibrate, and so on, the vibrations are passed alongthe metal and so is the heat.7 8. . .Metals are different, The outer electrons of metal atoms drift, and arefree to move. When the metal is heated, this sea of electrons gainkinetic energy and transfer it throughout the metal. But Insulators, suchas wood and plastic, do not have this sea of electrons because of thisthey do not conduct heat as well as metals. . . .8 9. Why does metal feel colder than wood, if they are both at the sametemperature?Metal is a conductor, wood is an insulator. Metal conducts the heataway from your hands. But Wood does not conduct the heat away fromyour hands as well as the metal, so the wood feels warmer than themetal. . . .9 10. 10( = )WhereQ is heat transferred rate with Watt.K is thermal conductivity of the material.A is area of the material with 2 . is change in the temperature. is the distance with m. . Q . K 2 A . T . xThermal Conductivity The thermal conductivity of a material describes how well the materialconducts heat. . 11. Example 1-1. One face of a copper plate 3 cm thick is maintained at 400,and the other face is maintained at 100. How much heat is transferredthrough the plate?3( ) 400 ( cm( ) 1.1 ( 00 (. ) 1Solution. From Appendix A the thermal conductivity for copper is 370 W/Mat 250. From Fouriers law370 ) ) 250 (. W/M) )A( : 11 = = =(370)(100 400)3 10= 3.7 MW/m22. Convection Convection is the transfer of heat, occurs by the motion of liquids andgases due to random molecular motion a long with the macroscopicmotion of the fluid particles. Convection in a gas occurs because of gasexpands when heated, hot gas rises and cool gas sink. But Convection inliquids also occurs because of differences in density. . . . . . 12. What happens to the particles in a liquid or a gas when you heat them?The particles spread out and become less dense. 12 . 13. Fluid movement:When the flow of gas or liquid comes due to differences in density andtemperature zone, it is called natural convection. When the flow of gasor liquid is circulated by pumps or fans it is called forced convection.Convection depends on speed. Motion increases heat transfer byconvection in all fluids.13 : . . ( = )WhereQ is heat transferred rate with Watt.h is Heat transfer coefficient.A is surface area of the material with2. is change in the temperature. . Q . h.) ) 2 A . T 14. Convection depends on surface area. If the surface contacting of the fluid isincreased, the rate of heat transfer increases. Almost all devices made forconvection have fins for this purpose. . . .Example 1-2 Air at 20 blows over a hot plate 50cm by 75cm maintained at250. The convection heat transfer coefficient is 25 W/m2. Calculate theheat transfer.14 15. )75cm( 50 ( cm( ) 1.2 ( ) 20 ( 25 (. W/m2( ) 250 (. .Solution. From Newtons law of cooling15: q = hA(Tw-T)= (25)(0.50)(0.75)(250-20) = 2.156 kWRadiation Radiation - It is the energy emitted by matter which is at finitetemperature. All forms of matter emit radiation to changes the electronconfigureuration of the constituent atoms or molecules. The transfer ofenergy by conduction and convection requires the presence of amaterial medium whereas radiation does not. In fact radiation transfer ismost efficient in vacuum. - . . . .How does heat energy get from the Sun to the Earth? 16. There are no particles between the Sun and the Earth so it CAN NOT travel byconduction or by convection. .16 17. Radiation is heat transfer by electromagnetic waves. Thermal radiation iselectromagnetic waves (including light) produced by objects because oftheir temperature. The higher the temperature of an object, the morethermal radiation it gives off.17 18. . ) ( . . 4 2 = (1184 )WhereQ is heat transferred rate with Watt. is Boltzmann constant and is Equal to 5.669 108 is emissivity . . Q(5.669 10 ( 8 () Example 1-5. Two infinite black plates at 800 and 300 exchange heat byradiation. Calculate the heat transfer per unit area. ) 1. ( ) 800 ( ) 300 ( . .Solution. Equation (1-10) may be employed for this problem, so we findimmediately: ) ) 1.1 ( ( 4 T2q/A = (T14) 19. = (5.66910-8)(10734-5734) = 69.03 kW/m3Thermal radiation We do not see the thermal radiation because it occurs at infraredwavelengths invisible to the human eye. Objects glow different colors atdifferent temperatures. A rock at room temperature does not glow.The curve for 20C does not extend into visible wavelengths. As objectsheat up they start to give off visible light, or glow. At 600C objects glowdull red, like the burner on an electric stove. As the temperature rises,thermal radiation produces shorter - wavelength, higher energy light. . . 20 ( C( . . 600 ( C( . . .At 1,000C the color is yellow and orange, turning to white at 1,500C. Ifyou carefully watch a bulb on a dimmer switch, you see its color changeas the filament gets hotter.19 20. 500 ,( . C 000 ,( ) 1 C ) 1 .The bright white light from a bulb is thermal radiation from an extremelyhot filament, near 2,600C. A perfect blackbody is a surface that reflectsnothing and emits pure thermal radiation. 2,600 (. C( .The white - hot filament of a bulb is a good blackbody because all lightfrom the filament is thermal radiation. The curve for 2,600C shows thatradiation is emitted over the whole range of visible light. 2,600 ( C( . .20 21. Thermodynamics and Heat Transfer-Basic Difference21 22. - Thermodynamics is mainly concerned with the conversion of heatenergy into other useful forms of energy and IS based on (i) the concept ofthermal Equilibrium (Zeroth Law), (ii) the First Law (the principle ofconservation of energy) and (iii) the Second Law (the direction in which aparticular process can take place). Thermodynamics is silent about the heatenergy exchange mechanism. )ii( ) ) )i( ) )iii( ) ( ( . .The transfer of heat energy between systems can only take placewhenever there is a temperature gradient and thus. Heat transfer is basically anon-Equilibrium phenomenon. The Science of heat transfer tells us the rate atwhich the heat energy can be transferred when there is a thermal non-Equilibrium. That is, the science of heat transfer seeks to do whatthermodynamics is inherently unable to do. . . .22 23. However, the subjects of heat transfer and thermodynamics are highlycomplimentary. Many heat transfer problems can be solved by applying theprinciples of conservation of energy (the First Law) . ) (.Dimension and Unit Table 1.1 Dimensions and units of various parameters1( . ) 1Parameters Units Mass Kilogram, kg Length metre, m Time seconds, s Temperature Kelvin, K, Celcius oC Velocity metre/second,m/s Density kg/m 3Force Newton, N = 1 kg m/s 2Pressure N/m2, Pascal, Pa Energy N-m, = Joule, J Work N-m, = Joule, J Power J/s, Watt, W Thermal Conductivity W/mK, W/moC Heat Transfer Coefficient W/m2K, W/m2oC Specific Heat J/kg K, J/kgoC Heat Flux W/m 223 24. Viscosity N-s/m2, Pa-s Kinematic Viscosity m2/s review Example: A red brick wall of length 5m, height 4m and thickness 0.25m. Theinner surface 110 and the outer surface is 40 . The thermal conductivity ofthe red brick, k=0.7 W/mK. Calculate the temperature at a point 20m distancefrom the inner surface.0.25 (. m( 4( m( )5m( : .)k=0.7 W/mK( 011 ( ) 40 (. (20 ( . m( Given: length =L=5m, Height =h=4m, thickness = =0.25m, 1 = 110 ,2 = 40 .24 25. Solution: = 25 = (1 2 ) = 0.7(5 4)(110 40)0.25= 3920 = but x=20cm=0.2m3920 = 0.7(5 4)(110 40)0.2 3920 = 14 (110 2 )0.256 = 110 2 2 = 110 56 = 54 () 26. Example: Calculate the heat transfer by convection over a surface of (1.5 2)area if the surface is at 190 and the fluid is at 40 . The Value of convectionheat transfer coefficient is25 W/m2 . K . Also Estimate the temperaturechange with plate thickness if thermal conductivity of the plate is1 W/m. K.5 : ) 2 126( 90 ( ) 40 ( . ) 125 ( . W/m2 . K(1( . W/m. K( Given: Area=A=1.5 2 , = 190 , = 40 .Heat transfer coefficient = h = 25 W/m2 . Kthermal conductivity of the material = K = 1 W/m. KSolution: = = ( ) = ( ) 27. = 25 1.5 (190 40) = 5 625 () = 275 625 = 1 1.5 = 3 750()Example: Two infinite black plates at 800 and 300 exchange heat byradiation. Calculate the heat transfer per unit area.: ) 800 ( ) 300 ( . .Given: black plates means() = 100% = 1.00,1 = 800 = 1073, 2 = 300 = 573.Solution:4 2 = (14 )4 2= (14 )= (5.669 108 ) 1 (10734 5734 )= 69.03 /2 (Answer) . Radiation : 28. Example: a reactor wall, 320mm thick is made up of an inner layer offiber brick(k=0.84 W/m.K), covered with a layer of insulation (K=0.16 W/m.K).the reactor operates at a temperature of 1325 and the ambint temperatureof 25. If the insulation outer surface not exceeds 1200 . convection heattransfer coefficient between outter surface and surrounding is 0.12 /2 . . determine the thickness of the fiber brick and insulating material.320 ( mm( : . )K=0.16 W/m.K ( )k=0.84 W/m.K(325 ( ) 25 (. ) 1200 ( . ) 10.12 (. /2. ( .Given: reactor wall thickness=320mm=0.32m, Thermal conductivity ofinner layer (fiber brick) = k = 0.84 W/m.K , Thermal conductivity of outter layer(insulation) = k = 0.84 W/m.K , reactor temperature = 1 =1325, ambinttemperature = = 25, = =28 29. 290.122 . , = 2 = 1200.Solution: = = (1 ) = (1 ) = 0.12 1 (1200 25) = 141 For fiber brick: = = (12 )141 = 0.84 1 (1598 )167.85 =(1598 )167.85 = 1598 = 1598 167.85 . (1) 30. 30For insulation material: = = (1 2 )141 = 0.16 1 ( 1473)0.32 881.25 = 14730.32 (2)Substituting Equation (1) into Equation (2)881.25 =(1598 167.85 ) 14730.32 881.25 =125 167.85 0.32 881.25 (0.32 ) = 125 167.85 282 881.25 = 125 167.85 282 125 = 881.25 167.85 157 = 713.4 =157713.4= 0.22 the thickness of the fiber brick= = 0.22 (Answer)insulating material= 0.32 = 0.32 0.22 = 0.10 (Answer) 31. 31:Data Book . properties value thermal specific heat(C) density() ( 06 ) conductivity(k) ( ) . (properties) 21 : (properties) ( 06 ) thermalconductivity(k)specificheat( C)PrandtlNumber(Pr)ThermaldiffusivityKinematicviscosity(v)density () 32. 0.1553 3.020 4183 0.6513 106320.478 106985 ( 06 ) ( 06 ) ( 06 ) (properties) (properties) . 06 ) . ) ( 04 ) ( 00 ) ( 06 ) (properties) ( 06 ) 06 ) ( 04 ) ( 00 ) ) . . properties value :Data Book . heat transfer .Convection questions Why does hot air rise and cold air sink?Cool air is more dense than warm air. . 33. Why are boilers placed beneath hot water tanks in peoples homes?Hot water rises.So when the boiler heats the water, and the hot waterrises, the water tank is filled with hot water. . .Radiation questions Why are houses painted white in hot countries?White reflects heat radiation and keeps the house cooler. Why are shiny foil blankets wrapped around marathon runners at theend of a race?The shiny metal reflects the heat radiation from the runner back in,this stops the runner getting cold.. .33 34. 1. Which of the following is not a method of heat transfer?A. Radiation B. Insulation C. ConductionAnswer : B. .C .B .A34B : 2. In which of the following are the particles closest together?A. Solid B. Liquid C. Gas D. FluidAnswer : A. .D .C .B .AA : 3. How does heat energy reach the Earth from the Sun?A. Radiation B. Conduction C. Convection D. InsulationAnswer : A. .D .C .B .AA : 4. Which is the best surface for reflecting heat radiation?A. Shiny white B. Dull white C. Shiny black D. Dull black 35. 35Answer : A. D. . C . B .A.: 5. Which is the best surface for absorbing heat radiation?A. Shiny white B. Dull white C. Shiny black D. Dull blackAnswer : A. . D . C . B .A: 36. Chapter 2STEADY STATE CONDUCTION - ONE DIMENSION 2 - Temperature in a system remains constant with time. Temperaturevaries with location. . .36 37. Thermal Diffusivity and its Significance Thermal diffusivity is a physical property of the material, and is the ratio of thematerial's ability to transport energy to its capacity to store energy. It is anessential parameter for transient processes of heat flow and defines the rateof change in temperature. In general, metallic solids have higher Thermaldiffusivity, while nonmetallics, like paraffin, have a lower value of Thermaldiffusivity. Materials having large Thermal diffusivity respond quickly tochanges in their thermal environment, while materials having lower a respondvery slowly, take a longer time to reach a new Equilibrium condition. . . () . .1. Several plane Walls together (Thermal resistance).2. Heat generation.3. Types of fin. ) ( .37 .. . 38. Several plane Walls together (Thermal resistance).A plane wall is considered to be made out of a constant thermalconductivity material and extends to infinity in the Y- and Z- direction.The wall is assumed to be homogeneous and isotropic, heat flow isone - dimensional ) ( . . (Z-( (Y-) .Thermal Resistances and Thermal Circuits: : From page 43 in the Data book:38 : =Conduction in a plane wall: = Convection: =1 Consider a plane wall is between two fluids of different temperature: 39. = 1 + + 2Overall Heat Transfer Coefficient (U) : A modified form of Newtons Law ofCooling to encompass multiple resistances to heat transfer. : )U( . = 39 40. Example: An exterior wall of a house is constructed by a 0.1m layer ofcommon brick (k=0.7 W/m.K) and a 0.04m layer of gypsum (k=0.48 W/m.K)then followed by 0.058m loosely packed rock with wool insulation (k=0.065W/m.K). If the temperatue difference through composite wall is 20 . Findthe amount of heat is transfering.k= 0.1 ( ) 0.7 m( : 0.058 ( m( )k=0.48 W/m.K( 0.04 ( m( .)W/m.K . )k=0.065 W/m.K( ) 20 ( . .Given: Thermal conductivity of brick = 0.7/. , thermal conductivity ofPlaster = 0.48/. , thermal conductivity of wool= = 0.065/. ,Temperature difference= = 20=293 K40Solution:From page 43 in the Data book: 41. =41 = + + ==0.10.7 =0.142 ==0.040.48 =0.083 ==0.0580.065 =0.892 = + + =0.142+0.083+0.892 =0.142 + 0.083 + 0.892 =1.117 = =2931.117 = 293 1.117 42. kF kG42=2931.117= 262.232 ( )Series Composite Wall and Parallel Composite Wall:F G kkNote: departure from one - dimensional conditions for .Circuits based on assumption of isothermal surfaces normal to xdirection or adiabatic surfaces parallel to x direction provideapproximations for . : : . X X x q 43. 43 44. A Cylindrical Shell - Expression for Temperature Distribution - 44 45. rqWhat does the form of the heat Equation tell us about the variation ofwith in the wall? Is the foregoing conclusion consistent with the energyconservation requirement? How does vary with ? Temperature Distribution for Constant K :45: K rrq rr q rr q r s s,1 ,2 ,2lnln / 1 2 2sT T rT r Tr r r 46. Heat Flux and Heat Rate: dT k q k T Tr s sdr r r rk q rq T Tr r s sr rLkq rLq T Tr r s sConduction Resistance: 2 1,1 ,2ln /22 1,1 ,22 1r r Example 2-2 A thick walled trbe of stainless steel (18%Cr, 8%Ni, k = 19W/m) with 2cm inner diameter and 4cm outer diameter is covered with a3cm layer of asbestos insulation ( k = 0.2 W/m). If the inside walltemperature of the pipe is maintained at 600, calculate the heat loss permeter of length. Also calculate the tube insulation interface temperature.8% ( Cr, 8%Ni, k = 19 W/m ) 2.2 ( ) 13( cm( 4( cm( 2( cm( .)k = 0.2 W/m( 600 ( . ( .46 ,2 1,ln /Units K/W2ln /Units m K/W2t condt condr rRLkr rRk ,1 ,22 12ln /22ln / 47. Solution. The accompanying Figure shows the thermal network for thisproblem. The heat flow is given by: . 47=2(12 )ln(21)+32ln()=2(600100)219+52ln()0.2=680 W/mThis heat flow may be used to calculate the interface temperature betweenthe outside tube wall and the insulation. We have . =2ln (3/2)2=680 W/mwhere Ta is the interface temperature, which may be obtained as . Ta Ta = 595.8 48. The largest thermal resistance clearly results from the insulation, and thus themajor portion of the temperature drop is through that material. .2-6 Critical thickness of insulation L T T 2 ( )ir rln( ) 1k r hdq ,0.17r 0.0567 5.67o 48qoo i0 odrkhro Example 2-5 Calculate the critical radius of insulation for asbestos (k = 0.17W/m) surrounding a pipe and exposed to room air at 20 with h=3.0 W/m2. Calculate the heat loss from 5cm diameter of the pipe at 200, whencovered with the critical radius of insulation and without insulation. )k = 0.17 W/m( : .)h=3.0 W/ m2( ) 20 ( 5 ) 200 ( cm .Solution. We calculate ro asm cmkh3.0The inside radius of the insulatyion is 5.0/2 = 2.5 cm, so 49. 2 (200 20)0.04r 0.0133 1.33o 49W mqL105.7 /1(0.0567 )(3.0)ln(5.67 / 2.5)0.17h r T T W mqLi o (2 )( ) (3.0)(2 )(0.025)(200 20) 84.8 /So, the addition of 3.17 cm (5.67-2.5) of insulation actually increases the heattransfer by 25 percent.As an alternative, fiberglass having a thermal conductivity of 0.04 W/mmight be employed as the insulation material. Then, the critical radius wouldbe5.67 ) 2 - 3.17 ( 2.5 cm .0.04 ( W/m( . m cmkh3.0Heat generation Page 47 in the Data BookHeat generation : . Tw T Tw 50. = +50. Tw .x= 0 maximum temperature(To) maximum temperature = To = Tw +q.2kL2 X . . : ( 0 ) 0= (2) 51. 51Amount of heat generation=q. =qvolume(W/m3 )Example: a plate of 24mm thickness is shaped to nuclear fuel element exposedon the sides to heat convection at 200 with a convection heat transfercoefficient of 900 /2 . Generates heat at 20 MW/m3.If thermalconductivity of the plate is 25.4 /. . Determine the surface temperatureand the maximum temperature.24 ( mm( : 900 /( ) 200 ( 20 (. MW/m ) 3 .)2 .25.4 ) . . /.)Given: = 2 = 24 = 0.024 =0.0242= 0.012 , =200 , convection heat transfer coefficient of = = 900 /2 , Amountof heat generation=q. = 20 MW/m3 = 20 106 W/m3, thermal conductivityof plate = = 25.4 /. Solution: from page 47 in the Data Book:surface temperature = = +. 52. 52 = 200 +20 106 0.012900 = 466.66 surface temperature = = 466.66 ()maximum temperature = To = Tw +q.2kL2maximum temperature = To = 466.66 +20 1062 25.4(0.012)2maximum temperature = To = 523.35 (Answer) insulation : . x L 2 L= . 53. . x Data Book : .53 54. Example: a plate wall is 1m thick and it has one surface (x=0) insulated whilethe other surface (X=L) is maintained at a constant temperature of 350 , K=25w/mK, and uniform heat generation per unit volume of 500 W/m3 existsthroughout the wall. Determine the maximum temperature in the wall andthe location of the plane where it occurs. )x= ) 0 )m : ) 1 (K =25w/mK) , ) 350 ( )X=L( 500 ) . W/m ( 3 .Given: thick = L = 1m , = 350 = 623 .Thermalconductivity= K =25w/mK, = . =500 /3Solution: from page 47 in the Data Book:maximum temperature = To = Tw +q.2k54L2 To = 623 +5002 25(1)2 55. 55To = 623 +50050 maximum temperature = To = 633 (Answer)The location of maximum temperature is (x=0).(Answer) : . : =q.2k(L2 x2 ) +x2L(Tw1 Tw2 ) +12(Tw1 + Tw2 ) :max =k2 q. L(Tw2 Tw1) : 56. 56 =q.L22k+k8 q.L2(Tw1 Tw2 )2 +12(Tw1 Tw2 )Example: The thickness of a steel plate is 25mm and (K =48 W/m ), having auniform heat generation per unit volume of 30*106 W/m3 , the temperatureon the two surfaces of the steel plate, are 180 and 120 . Determine thevalue and position of the maximum temperature and heat flow from eachsurface of the plate. )K =48 W/m( 25 ) mm) : 80 ( 30 ( ) 1 *106 W/m ) 3201 (. ( .Given: thick = 2L = 25mm =0.025m = 0.0125, Thermal conductivity=K =48 W/m, heat generation=q. =30*106 W/m3, maximumtemperature=Tw1=180, minimum temperature=Tw2 =120 .Solution: =q.L22k+k8 q.L2(Tw1 Tw2 )2 +12(Tw1 Tw2 ) =30 106 (0.0125)22 48+488 30 106 (0.0125)2(180 120)2+12(180 120) = 48.828 + 4.608 + 30 = 83.43 . (Answer) 57. Example: A wall 8cm thick has its surfaces maintained at 0 and 100 . Theheat generation rate is 3.25*105 W/m3 . If the Thermal conductivity of thematerial is 4W/mK, determine the temperature at the mid plane, the locationand the value of the maximum temperature.00 (. 8( ) 0( ) 1 cm( : 4( W/mK( 3.25 ( . *105 W/m ) 3 .Given: thick = 2L = 8cm =0.08m = 0.04, , heatgeneration=q. =3.25*105 W/m3 , Thermal conductivity= K =4 W/mKmaximum temperature=Tw1=100=373K, minimum temperature=Tw2 =0=273K.Solution: from page 47 in the Data Book: :57 =q.2k(L2 x2 ) +x2L(Tw1 Tw2 ) +12(Tw1 + Tw2 )=0 =3.25 1052 4(0.042 02 ) +00.04(373 273) +12(373 + 273)=0 = 65 + 323 = 388 () 58. :58max =k2 q. L(Tw2 Tw1)max =42 3.25 105 (0.04)(273 373)max = 0.0153m = 1.53 cm (Answer) : =q.L22k+k8 q.L2(Tw1 Tw2 )2 +12(Tw1 Tw2 ) =3.25 105 (0.04)22 4+48 3.25 105 (0.04)2(373 273)2+12(373 273) = 65 + 9.615 + 25 = 99.61 () 59. Example: a 6cm thick slab of insulating material (K =0.38 W/mK) is placedbetween two parallel electrodes and is subjected to high electric powerproducing 39000w/3 . Under steady state condition, the convection heattransfer coefficient is 11.8W/2 .K at left side while the right side is at 30 , ifambient air temperature is 25 at left side. (1)Calculate The left side surfacetemperature. (2) Determine Location and magnitude of maximumtemperature. )K =0.38 W/mK( 6( cm( : 39000 ( w/ ) 3. 8.(. ) 30 ( W/2.K11( ) 25 ( . ) 1( . ) 2( .Given: thick = 2L = 6cm =0.06m = 0.03, Thermal conductivity= K=0.38 W/mK, heat generation=q. = 3900059Wm3, heat transfer coefficient=11.8W/2. ambient air temperature = 25 = 298K, minimum temperature=Tw2=30=303K. 60. Solution: from page 47 in the Data Book: = +60. 1 = 298 +39000 0.0311.81 = 397.15 ()max =k2 q. L(Tw2 Tw1)max =0.382 39000 (0.03)(303 397.15)max = 0.0152m = 1.52cm = = 0.0152= 1.52cm (Answer) : =q.L22k+k8 q.L2(Tw1 Tw2 )2 +12(Tw1 Tw2 ) =39000 (0.03)22 0.38+0.388 39000 (0.03)2(397.15 303)2+12(397.15 303) = 46.18 + 11.995 + 47.075 = 105.25 = = 105.25 () 61. 61FinsTypes of the fin: :1. Long Fin 2. Short Fin (end insulated)=Thin Fin 3. Short Fin (end insulated) 4. Circumferential fin 5. Rectangular fin 6. Triangular fin short fin Long fin : short fin . fin : Long fin . fin 62. Example: Find out the amount of heat transfer through an thin iron fin oflength 50mm, 100mm width and thickness of 5mm. Assume k=210W/m. forthe material of the fin and h=42W/2 . , if the atmospheric temperature is20 . Also determine the temperature at the tip of the fin if basetemperature is 80.)50mm( : )k=210W/m.( 5(. mm( 00 ( mm1( ) 20 ( . )h=42W/2.( ) 80 (.Given: Type of the fin is thin iron fin i.e. Short Fin (end insulated), length=L=50mm=0.05m, width=w= 100mm=0.1m thickness =t=5mm=0.005m, thermalconductivity=k=210W/m., heat transfer coefficient= h=42W/2 . ,atmospheric temperature = =20. Base temperature = 80.Determine the temperature at the tip of the fin.62 63. 63Solution:From page 49 in the Data Book:Perimeter = p =2 (width) + 2(thickness)p =2 (0.01) + 2(0.005)=0.02 + 0.010=0.03m.Area =A= width * thicknessA=0.01 * 0.005 = 0.00005 2. = = 42 0.03210 0.00005= 10.954 64. = ( )tanh (mL) = 42 210 0.03 0.00005 (80 20)tanh (10.954 0.05) = (0.115)(60) 498 = 3.436 64 =cosh ( )cosh() 2080 20=cosh 10.954( )cosh( 10.954 0.005 ) 2080 20=11.153 2080 20= 0.866 2060= 0.866 20 = 52 = 72 () 65. Example: a rod of carbon steel (k=54 W/m.K) with a cross section of anEquilateral triangular (Each side is 5mm) is 80mm long. It is attached to aplane wall which is maintained at a temperature of 400. The surroundingenvironment is at 50 and convection heat transfer coefficient is 90W/2.K.Calculate the heat dissipated by the rod. )k=54 W/m.K( : 80 ( . mm( 5( mm( ) 400 (. ) 50 ( 90 ( . . W/2.K(65Given:short fin fin : Type of the fin is short fin (end not insulated), thermalconductivity=k=54W/m.K, length=L= 80mm=0.08m, Base temperature= =400, surrounding temperature = =50 , heat transfer coefficient=h=90W/2 . K, Calculate the heat dissipated by the rod. 66. hLmk66Solution:(0.005)2 = 2 + (0.0025) () 2 = 4.33 103 From page 49 in the Data Book:Perimeter = p =3 * 0.005=0.015m = =12 = =12 ( ) = =12 0.005 ( 4.33 103 )A=1.08 105 2 . = = 90 0.01554 1.08 105= 48.112 = ( ) (hLmktanh(mL) + ()1 + () tanh(mL)) ( )0.5 = (400 50) ((48.112 0.08) + (90 0.0848.112 54)1 + (90 0.0848.112 54) (48.112 0.08)) (90 0.015 54 1.08 105 )0.5 67. (0.99) + (2.77 103 )1 + (2.77 103 )(0.99)67 = (350) (tanh(3.84) + (2.77 103 )1 + (2.77 103 ) tanh(3.84)) (7.87 104 )0.5 = (350) () (0.028) = (350) (0.992771 + (2.76 103 )) (0.028) = (350)(0.99)(0.028) = 9.72 ()Example: Circumferential aluminum fins (K=200W/mk) is rectangular 1.5cmwide and 1mm thick are fitted onto a 2.5cm diameter tube. The fin basetemperature is 170 and the ambient fluid temperature is 25 . Estimatethe heat lost per fin, If h=130W/2k.)mm 5.( ) 1 cm ) 1 )K=200W/mk( : 70 ( 2.5 (. ) 1 cm( ) 25 ( . .)h=130W/2k(Given: the type of the fin is circumferential fin From page 50 at the Data Book:Circumferential rectangular fin = +2= 0.0.15 +0.0012= 0.01552 = 1 + = 0.0125 + 0.0155 = 0.028 = (2 1 ) = 0.01(0.028 0.0125) = 1.55 105 2 68. 682 1 = 2(22 ) = 2(0.0282 0.01252 ) = 1.5 103 21.5 ( = )0.5= 0.01551.5 (130200 1.55 1050.5)= 0.395 0.4 =21=0.0280.0125= 2.24 curve curve number 2 X-axis% 40 fin efficiency Y-axis = 85% = 0.85 = h(Tb T ) = 0.85 1.5 103 130(170 25) = 24.033W (Answer)Example: A heating unit is made in the form of a vertical tube fitted withrectangular section steel fins. The tube height is 1.2m and its outer diameter is60mm. the fins are 50mm height and 3mm thickness along the tube. Thenumbers of fins used are 20. The base and air surrounding temperature are80 and 18 respectively, h=9.3W/2k. for fin material (k=55.7W/mK).Calculate the total heat transferred from the tube with fins.: 60 (. mm( 2.( m . ) 13( . mm( 50 ( mm(8( ) 20 (. ) 80 ( ) 1 . )k=55.7W/mK( .)h=9.3W/2k( .Given: the type of the fin is circumferential fin 69. 69Solution: = Calculation: for heat transfer with one fin :From page 50 at the Data Book:Circumferential rectangular fin = +2= 0.05 +0.32= 0.0652 = 1 + = 0.06 + 0.065 = 0.125 = (2 1 ) = 0.03(0.125 0.06) = 0.03(0.065) = 1.95 103 22 1 = 2(22 ) = 2(0.1252 0.062 )0.02621 .5 ( = 0.5)= 0.0651.5 (9.355.7 1.95 1030.5)= 0.153 =21=0.1250.06= 2.08 2 70. curve curve number 2 X-axis% 99 fin efficiency Y-axis = 99% = 0.99 = h(Tb T ) = 0.99 0.026 9.3(80 18) = 0.239(62) = 14.841W = = 14.841 20 = 296.833 W (Answer)Example 2-6 A current of 200 A is passed through a stainless steel wire (k = 19W/m). it is 3mm in diameter. The resistivity of the steel may be taken as 70cm, and the length of the wire is 1m. The wire is submerged in a liquid at110 and experiences a convection heat transfer coefficient of 4kW/m2.Calculate the center temperature of the wire.k = 200 ( ) 19 A( ) 2. ( )76 cm( 3(. mm( .)W/m0( . ) 11 )m ) 14( . kW/m2( .Solution. All the power generated in the wire must be dissipated byconvection to the liquid:70 71. P = I2R = q = hA(Tw-T)The resistance of the wire is calculated from(70 10 )(100) q MW mT 71 L 0.099(0.15)26ARwhere is the resistivity of the wire. The surface area of the wire is dL, sofrom Equation ) dL( . )( T W w (200) (0.099) 4000 (3 10 )(1)( 110) 3960 2 3 and Tw = 215 (419)The heat generated per unit volumeq is calculated from )q ) P qV q r 2 L so that33 2560.2 /3960(1.5 10 ) (1)(5.41*107 Btu/hft3)215 231.6(5.602 10 )(1.5 10 )(4)(19)q r42 8 3 2 woo Tk 72. Chapter 3 Steady state conduction multiple dimension72 - Nodal Equation: nodal Equation : .nodal Equation )Node( (x) node . . (y) Example: write the nodal Equation for node 1 and node 6 as shown in theFigure below. 73. : 1 6 .73Answer: )Node( )x( node . . )y( For node 1:: 74. . (conduction) ( 2) ( 1) . (conduction) ( 3) ( 1) . (conduction) ( 0) ( 1) . (conduction) ( 0) ( 1) () + . = 0(2 + 3 + 4 + 5 ) + . = 074( 2+ 3+ 4+ 5) + . ( ) = 0( 2+ 3+ 4+ 5) + . ( 1) = 0(( 1)2 1+ ( 1)3 1+ ( 1)4 1+ ( 1)5 1) + . ( 1) = 0 ()For node 6::. (conduction) ( 7) ( 1) . (conduction) ( 4) ( 1) . (conduction) ( 9) ( 1) 75. . (conduction) ( 16 ) ( 1) () + . = 0(7 + 8 + 9 + 10 ) + . = 075( 7+ 8+ 9+ 10) + . ( ) = 0(+ + + ) + . ( 1) = 0( ( 1)7 6+ ( 1)8 6+ ( 1)9 6+ ( 1)10 6) + . ( 1) = 0 ()Example: write the nodal Equation for points 1,2,4 as shown in the Figurebelow.2,4 , . : 1 76. 76Answer:For node 1: )Node( (x) node . . (y) 77. 77:. (conduction) ( 2) ( 1) . (conduction) ( 0) ( 1) (Conduction) . (Convection) () + . = 0(2 + 4 + ) + . = 0( 2+ 4+ ) + . ( 1) = 0[ (2 1)2 12+ ( 1)4 1+ (2 1) ( 1 )]+. (22 1) = 0 () 78. insulation : 1 78For node 2: )Node( (x) node . . (y) :. (conduction) ( 1) ( 2) . (conduction) ( 3) ( 2) . (conduction) ( 0) ( 2) (Conduction) . (Convection) (Convection) (Node 2).() + . = 0 79. (1 + 3 + 5 + ) + . = 0279( 1+ 3+ 5+ ) + . ( 1) = 0[(2 1)1 2+ (2 1)3 2+ ( 1)5 2+ ( 1)( 2 )] + . ( 1) = 0 ()For node 4: )Node( (x) node . . (y) :. (conduction) ( 1) ( 0) . (conduction) ( 0) ( 0) . (conduction) ( 7) ( 0) 80. (Conduction) . (Convection) () + . = 0(1 + 5 + 7 + ) + . = 080( 1+ 5+ 7+ ) + . ( 1) = 0[ (2 1)+ ( 1)+ (2 1)+ ( 1)( 1 ) ]+ . ( ) = 02[ ( 1)1 4+ ( 1)5 42+ ( 1)7 4+ ( 1)( 1 ) ] + . ( ) = 0 ()Example: write the nodal Equation for node 1 as shown in the Figure below.: 1 . 81. 81Answer:For node 1: )Node( (x) node . . (y) 82. () + . = 0(2 + 3 + + ) + . = 082( 2+ 3+ + ) + . ( 1)= 0[ (2 1)2 1+ (2 1)3 1+ (2 1) ( 1 )2+ (2 1) ( 1 )] + . (2 1) = 0 ()Example: write the nodal Equation for node 5 as shown in the Figure below.: 5 . 83. 83Answer:For node 5: )Node( (x) node . . (y) 84. () + . = 0(2 + 6 + 4 + 7 ) + . = 084( 2+ 6+ 4+ 7) + . ( 1) = 0(( 1)2 1+ (2 1)6 1+ ( 1)4 1+ (2 1)7 1) + . ( 1) = 0 ()Example: write the nodal Equation for node 2 as shown in the Figure below.: 2 . 85. 85Answer:For node 2: )Node( (x) node . . (y) :. (conduction) ( 0) ( 2) . (conduction) ( 0) ( 2) (Conduction) . (Convection) . (Convection) (AB) (AB). ()2 = ()2 + () : 2 = ()2 + ()2() + . = 0 86. (6 + 4 + ) + . = 086( 6+ 4+ ) + . ( 1) = 0[( 1)6 2+ ( 1)4 2+ ( 1) ( 2 )]12+. ( 1) = 0 =12 [( 1)6 2+ ( 1)4 2+ (()2 + ()2 1) ( 2 )]12+. ( 1) = 0 ()Example: write the nodal Equation for node 1 as shown in the Figure below.: 1 . 87. 87Answer:For node 1: )Node( (x) node . . (y) : 88. . (conduction) ( 0) ( 1) (Conduction) . (Convection) . (Convection) (AB) .(AB) ()288()2 =()22+()22 : = 2+()22() + . = 0(6 + + ) + . = 0( 6+ + ) + . ( 1) = 0[( 1)6 1+ (2 1) ( 1 ) + ( 1) ( 1 )]+. (1222 1) = 0 =12 89. 289[( 1)6 1+ ( 1) ( 1 )()2+ (2+()22 1) ( 1 )]18+. ( 1) = 0 ()Chapter 4 Unsteady state conduction 90. The process of heat transfer by conduction where the temperature varies withtime and with space coordinates, is called unsteady or transient. .Lumped Capacity : Page 57 in the Data Book90 91. 91 :1. . Area volume 2. . = [] 57 Example: a thermocouple junction, which may be approximated as a sphere,is to be used for temperature measurement in a gas. The h between the 92. junction surface and the gas is 400 /2 . With the junction properties areK=20W/mK,: 400 (. /2. ( (h) . 92 )K=20W/mK( = 400 /. and density 8500kg/3 .If thermocouple junctiondiameter assumed to be 0.7mm, how long will it take for the junction to reach199 , If junction temperature is at 25 and placed in a gas steam that is at200.Given: h = 400 /2 . , Thermal conductivity= K=20W/mK, =400 /. , density = = 8500kg/3 junction diameter = 0.7mm = = 0.35 = 3.5 104, , Initaial temperature =25 , fluidtemperature==20.Solution:Lumped Capacity From page 57 in the Data Book: = [] = = 4 2 = 4 (3.5 104 )2 = 1.53 106 2 = =4 33 93. 93 =4 (3.5 104 )33= 1.75 1010 3 = []199 25200 25= (4001.531064001.7510108500) 0.99 = (1) Taking logarithms for both sides 0.99 = 1 0.01 = = 0.041 () 94. Semi Infinite with error function: 94 : . . q^./A flux . fluid :xoio= 2at page 58 in the Data BookExample: A thick concrete wall fairly large in size initially at 30 suddenly hasits surface temperature increased to 600 . Determine the depth at whichthe temperature become 400 after 25 minutes. Thermal diffusivity is4.92* 107m2 /s and K=1.28 W/mK.: ) 30 ( ) 600 (. . K=1.28 W/mK 4.92 = * 107m2 /s. 400 ( 25 (Given: Initaial temperature = =30 , surface temperature= =600. T x=400 , Thermal diffusivity ==4.92* 107m2 /s,Thermal conductivity=K=1.28 W/mKSolution: 95. fluid dimension Semi Infinite with error function95From page 58 in the Data Book:x oi o= 2 400 60030 600= 24.92 107 15000.35 = 0.0540.35 = () =0.054 . . (1)According to the table from page 59 in the Data Book: 6.30 erf(z) column 6.30924 6.30 (z) 6.33 . =0.054 . . (1)0.33 =0.054 = 0.01782 = 1.782 The depth= x=0.01782 m=1.782 cm (Answer) 96. Semi Infinite with Convection Boundary condition: : . . q^./A flux . _T h . fluid : Chart 96 97. . (Fluid) (Fluid) . Fluid (h) Fluid 06 : chart . (time) . (time) : (time) x x Y-axis (T) (T) 97 curve Y- curve curve axisX-axis . X-axis x2t x . curve X-axis htk curve X-axis . Y-axis curveY-axis Y-axis . (time) X-axis assume curve htk X-axis 98. Y-axis curve curve Y-axis . .Y-axis Example: a steel ingot (large in size) heated uniformly to 415 is hardened byquenching it in an engine oil maintain at 20 with = 58/2.Determine the time required for the temperature to reach 595 at a depth of12mm. Steel has those properties = 78333 , = 465 /. , = 48/.983 , = 465 /. , =48/. . The ingot may be approximated as a large flat plate.: ) ( ) 415 ( .) = 58/ ) 20 ( ) 212 (. mm( ) 595 ( = 7833 .Given: Initaial temperature = =415 , fluid temperature= =20. T=595 , depth x= 12mm= 0.012m. = 78333 , = 465 /. , =48/. Solution: fluid (dimension) . 99. Semi infinite with convection boundary condition.From page 60 in the Data Book: . :Infinite Solid : Heisler chart . .1. Infinite plate2. Long cylinder3. Sphere1. Infinite plate . (x) (L ( 2. (Fluid) convection .Data 00 chart Bookchart 99 100. Data Book 00 . Data Book 00 chart : (x) . (surface) .Heat transfer ) : . Data Book 07 chart (rate100 101. Example: A plane wall is 0.12m thick ,made of material of density 7800kg/3 ,thermal conductivity 45W/mK, and specific heat 465 J/kg.K. It is initially at auniform temperature of 310 , the wall is exposed suddenly to convection onboth sides at 30 with a convection heat transfer coefficient of 450W /m2 .K .Determine the temperature after 8 minute at (1)mid plane (2) 0.03m fromcenter. )7800kg/ 0.12 ( ) 3 m( : 465 (. J/kg.K( 45 ( W/mK( ) 310 ) 30450 (. W /m2 .K( 0.03 ( m( ) ) 4( ) 1( ) 2Given: density = = 7800kg/3 , Thermal conductivity= K=20W/mK, C =400J/kg.K Thickness=2L=0.12m = 0.06 ,initial temperature= = 310,fluid temperature==30. h = 450 /2 . , time =t =8minute=8*60sec=480sec.101Solution: convection Infinite Solid (Fluid) infinite plate 102. From page 63 and page 65 in the Data Book:102= =207800 400= 6.41 106 2 /2 =X-axis=6.41106 4800.062 = 0.85 ==450 0.0620= 1.35 curve curve X-axis . 6.02 Y-axis = 0.52 = 0.52 = 30310 30 103. 145.6 = 30145.6 + 30 = = 175.6103Temperature at the mid of the plate= = 175.6 ()From page 63 and page 66 in the Data Book:X-axis==4500.0620= 1.35 ==0.030.06= 0.5 curve curve X-axis . 6.49 Y-axis = 0.89 =/ 0.89 =/ 30175.6 30129.58 = / 30/ = 159.58 () 104. Example: a plate of 20cm thickness at temperature of 500 ; k=57W/m,suddenly air at 25 is blown over the surface with h=200 /2 . , =11.85 1052 /. (1) At what time the mid temperature will be 240.(2)At what time the temperature at 1cm from the surface will be 240. )k=57W/m( 20 ( ) 500 ( cm( : .)= 11.85 1052/( )h=200 / 25 ( ). 2 (2( ( .) 1( ) 240 (104.) 1( ) 240 cm(Given: Thickness=2L=20cm = 10 = 0.1, initial temperature= =500 ,Thermal conductivity= K=20W/mK, fluid temperature==25. , = 200/2 . , = 11.85 1052 /Solution: convection Infinite Solid (Fluid) infinite plate 105. 1051- Mid temperature:From page 63 and page 65 in the Data Book: = =240 25500 25= 0.45 ==200 0.157= 0.35 = 2.7 = 2.7 = 22.7 =11.85 105 0. 12 106. 0.027 = 11.85 105 106 =0.02711.85 105 = 227.84 ()2- At what time the mid temperature at 1cm from the surface will be240. ) 1( ) 2 ( : (x) . (surface) .L=10cm but x=10-1=9cm =0.09mFrom the chart of page 66 in the Data Book:=0.090.1= 0.9 ==200 0.157= 0.35 = 0.91 = 0.91 =/ 0.91 =240 25 250.91( 25) = 215( 25) = 236.26 = 261.26 107. Temperature at the mid of the plate=261.26 when the surface will be240. )= 21.2 ( ) 2 ( .107From page 6 3in the Data Book: = =261.26 25500 25= 0.49 0.5X-axis=2.35 = 2.35 = 22.35 = 22.35 =11.85 105 0. 120.0235 = 11.85 105 =0.023511.85 105 = 207.04 ()2. Long cylinder . (r) . (Fluid) convection . 04 chart Data Book 108. Data Book 04 chart . Data Book 09 chart : (r) . (surface) .Heat transfer ) : Data Book 76 chart (rate.Example: a long cylindrical bar of radius 80mm comes out off oven at 830and is cooled by quenching in a large bath of 40 coolant. The heat transfercoefficient between the bar and coolant is 180/2 . . Determine the timerequired the shaft center to reach 120 . If (K=17.4 W/mK and = 5.28 106 2 /)80 ( mm( : 830 ( ) 40 ( . (180 (. /2. ( (K=17.4 W/mK and = ) 120 ( . 5.28108106 2/) 109. Given: Thermal conductivity= K=17.4W/mK, = 5.28 106 2 / , 0 =80 = 0.08, initial temperature= = 830 ,fluidtemperature==40. h = 180 /2 . , = 120 , time =t =?Solution: convection Infinite Solid (Fluid) Long cylinder From page 63 and page 68 in the Data Book:: =109 =120 40830 40= 0.1 =0=180 0.0817.4= 0.82X-axis=2 =02 =5.281060 .082 =5.281066.41030.0128 = 5.28 106 110. 110 =0.01285.28 106 = 2424.24 () curve curve Y-axis : . 2 X-axis 3. Sphere . (r) . (Fluid) convection . chart Data Book 04 Data Book 04 chart . Data Book 09 chart : (r) . (surface) . 111. Heat transfer ) : . Data Book 76 chart (rateMulti dimension : 111From page 74 in the Data book: : 112. (semi-infinite plate) (a) .() (1) =112 infinite plate () ( ( 1 Semi-infinite solid with convection boundary condition (infinite rectangular bar) (b) .(X1 ) (X2 ) = infinite plate (X ( 1 infinite plate (X ( 2 (Semi-infinite rectangular bar) (c) . 113. () (X1 ) (X2 ) =113 infinite plate (X ( 1 infinite plate (X ( 2 () Semi-infinite solid with convection boundary condition (rectangular parallelepiped) (d) .(X1 )(X2 ) (X3 ) = infinite plate (X ( 1 infinite plate (X ( 2 infinite plate (X ( 3 (Semi-infinite cylinder) (e) .() () = () Infinite solid (Long cylinder) 114. 114 () Semi-infinite solid with convection boundary condition (short cylinder) (f) .() () = () Infinite solid (Long cylinder). infinite plate () Example: a cube of aluminum 10cm on each side is initially at a temperatureof 300 and is immersed in a fluid at 100 . The heat transfer coefficient is900W/2 .. Calculate the temperature in the center of one face after 1min.Take = 8.418 1052 /, = 220/. 10 ( ) 300 ( cm( : 900 ( . W/ ) 100 (. ). 2 115. = 1 . 8.4181151052/, = 220/.Given: 2L=10cm=0. 1m =0.05m, initial temperature == 300, fluidtemperature = =100, heat transfer coefficient =h=900W/2 . ,time==1 min=60sec. = 8.418 1052 / = 220/. Solution:From the chart of page 65 in theData Book: : = 2=8.418 105 600.052= 20.02 20 ==900 0.05220= 0.2 = 0.02 = 0.02 = (X1 ) = 0.02 = 100300 1000.02 200 = 1004 = 100 = 100 + 4 = 104 () 116. Example: a cube of aluminum 12cm on each side is initially at a temperatureof 400 and is suddenly immersed in a tank of oil maintained at 85 . Theheat transfer coefficient is 1100W/2 .. Calculate the temperature at 1cmfar from the three faces after 2 minutes. Take = 8.418 1052 / =220/. 12 ( ) 400 ( cm( : ) 85 (. 1( 2 cm( 1100 (. W/2.(.Given: 2L=12cm=0. 12m =0.06m, initial temperature == 400, fluidtemperature = =85, heat transfer coefficient =h=1100W/2 . ,x=0.01m from the surfaces=0.11m from the center, time==2 min=120sec. =8.418 1052 / = 220/. : (x) . (surface) .116Solution:From the chart of page 65 in the DataBook:(X1 ) = (X2 ) = (X3 ) = 2 =8.418 105 1200.062= 2.85 ==1100 0.06220= 0.3 = 0.48 117. = 0.48 =117 1cm from the surface: : (x) . (surface) .L=0.06cm but x=0.06-0.01=0.05cmFrom the chart of page 66 in the Data Book: ==0.050.06= 0.8 ==1100 0.06220= 0.3 = 0.94 = 0.94 =/ (X1 ) = ( )=0 ( )=0.05 = 0.94 0.48=0.45(X1 ) =0.45(X1 ) = (X2 ) = (X3 ) =0.45(X1 ) (X2 ) (X3 ) = 0.45 0.45 0.45 = 85400 85 118. 0.091 = 8531528.7 = 85 = 28.7 + 85 = 113.7( )MODULECONVECTIONConvection Heat Transfer-Requirements The heat transfer by convection requires a solid - fluid interface, atemperature difference between the solid surface and the surrounding fluid118 119. and a motion of the fluid. The process of heat transfer by convection wouldoccur when there is a movement of macro-particles of the fluid in space froma region of higher temperature to lower temperature. ) - ( . .Convection Heat Transfer Mechanism Let us imagine a heated solid surface, say a plane wall at a temperatureTw placed in an atmosphere at temperature T , Figure 2.1 Since all real fluidsare viscous, the fluid particles adjacent to the solid surface will stick to thesurface. The fluid particle at A, which is at a lower temperature, will receiveheat energy from the plate by conduction. w T T ( 1 . 2 . ) . A .The internal energy of the particle would Increase and when theparticle moves away from the solid surface (wall or plate) and collides with119 120. another fluid particle at B which is at the ambient temperature, it will transfera part of its stored energy to B. And, the temperature of the fluid particle at Bwould increase. In this way, the heat energy is transferred from the heatedplate to the surrounding fluid. Therefore in the process of heat transfer byconvection involves a combined action of heat conduction, energy storage andtransfer of energy by mixing motion of fluid particles. ) B ( B B . . .Figure Principle of heat transfer by convection Free and Forced Convection When the mixing motion of the fluid particles is the result of the density120 121. difference caused by a temperature gradient, the process of heat transfer iscalled natural or free convection. When the mixing motion is created by anartificial means (by some external agent), the process of heat transfer is calledforced convection, it is essential to have knowledge of the characteristics offluid flow. Since the effectiveness of heat transfer by convection dependslargely on the mixing . ) ( . .Basic Difference between Laminar and Turbulent Flow In laminar or streamline flow, the fluid particles move in layers suchthat each fluid particle follows a smooth and continuous path. There is nomacroscopic mixing of fluid particles between successive layers, untill the fluidwill turn around a comer or an obstacle is to be crossed. 121 122. . .If a line dependent fluctuating motion is observed in directions whichare parallel and transverse to the main flow, i.e., there is a randommacroscopic mixing of fluid particles across successive layers of fluid flow, themotion of the fluid is called' turbulent flow'. The path of a fluid particle wouldthen be zigzag and irregular, but on a statistical basis, the overall motion ofthe macro-particles would be regular and predictable. . .Formation of a Boundary Layer When a fluid flows over a surface, irrespective of whether the flow islaminar or turbulent, the fluid particles adjacent to the solid surface willalways stick to it and their velocity at the solid surface will be zero, because ofthe viscosity of the fluid. Due to the shearing action of one fluid layer over theadjacent layer moving at the faster rate, there would be a velocity gradient ina direction normal to the flow. . . .122 123. Chapter 5Principales of ConvectionForced convection (flow over flat plates)Page 111 in the Data Book:2 Laminar Flow Forced Convection Heat Transfer2.1Forced Convection Heat Transfer PrinciplesThe mechanism of heat transfer by convection requires mixing of oneportion of fluid with another portion due to gross movement of the mass of thefluid. The transfer of heat energy from one fluid particle or a molecule toanother one is still by conduction but the energy is transported from one point123 124. in space to another by the displacement of fluid.When the motion of fluid is created by the imposition of external forcesin the form of pressure differences, the process of heat transfer is called forcedconvection. And, the motion of fluid particles may be either laminar orturbulent and that depends upon the relative magnitude of inertia and viscousforces, determined by the dimensionless parameter Reynolds number. In freeconvection, the velocity of fluid particle is very small in comparison with thevelocity of fluid particles in forced convection, whether laminar or turbulent. Inforced convection heat transfer, Gr/Re2>1 and we have combined free and forced convection when Gr/Re2 1 .2.2. Methods for Determining Heat Transfer CoefficientThe convective heat transfer coefficient in forced flow can be evaluatedby: (a) Dimensional Analysis combined with experiments;(b) Reynolds Analogy an analogy between heat and momentumtransfer; (c) Analytical Methods exact and approximate analyses ofboundary layer124equations.2.3. Method of Dimensional AnalysisAs pointed out in Chapter 5, dimensional analysis does not yi eldequations which can be solved. It simply combines the pertinent variables intonon-dimensional numbers which facilitate the interpretation and extend therange of application of experimental data. The relevant variables for forcedconvection heat transfer phenomenon whether laminar or turbulent, are 125. (b) the properties of the fluid density p, specific heat capacity Cp,dynamic or absolute viscosity , thermal conductivity k.(ii) the properties of flow flow velocity Y, and the characteristic125dimension of the system L.As such, the convective heat transfer coefficient, h, is written as h = f ( ,V, L, , Cp, k) = 0 (5.14)Since there are seven variables and four primary dimensions, we wouldexpect three dimensionless numbers. As before, we choose four independent orcore variables as ,V, L, k, and calculate the dimensionless numbers byapplying Buckingham s method:1 = a b d c a b c d 3 1 3 1 3 1 V L K h ML LT L MLT MT = o o o o M L T Equating the powers of M, L, T and on both sides, we getM : a + d + 1 = OL : - 3a + b + c + d = 0T : - b 3d 3 = 0 By solving them, we have : - d 1= 0. D = -1, a = 0, b = 0, c = 1.Therefore, 1 = hL/k is the Nusselt number.2 = a b c d a b c d 3 1 3 1 1 1 V L K ML LT L MLT ML T = o o o o M L T 126. Equating the powers of M, L, T and on both sides, we get126M : a + d +1 = 0L : - 3a + b + c + d = 1 = 0T : - b 3d 1 = 0 : - d = 0.By solving them, d = 0, b = - 1, a = - 1, c = - 11 VLand 2 32/ VL;or, (Reynolds number is a flow parameter of greatest significance. It is theratio of inertia forces to viscous forces and is of prime importance to ascertainthe conditions under which a flow is laminar or turbulent. It also compares oneflow with another provided the corresponding length and velocities arecomparable in two flows. There would be a similarity in flow between twoflows when the Reynolds numbers are equal and the geometrical similaritiesare taken into consideration.)a b c d 3 a 1 b c 3 1 d 2 2 1 4 p V L k C ML LT L MLT L T o o o o M L T Equating the powers of M, L, T, on both Sides, we getM : a + d = 0; L : - 3a + b + c + d + 2 = 0T : - b 3d 2 = 0; : - d 1 = 0By solving them, 127. 127d =- 1,a = l, b = l, c = l,VLC ;4 p 5 4 2k VL C C =ppk VL k 5 is Prandtl number.Therefore, the functional relationship is expressed as:Nu = f (Re, Pr); or Nu = C Rem Prn (5.15)where the values of c, m and n are determined experimentally.Example: in aprocess water at30 flows over a plate makntained at 10with a free stream velocity of 0.3m/s. Determine the hydrodynamicboundary layer thicknedd, thermal boundary thicknedd, convection heattransfer coefficient, heat trandfer rate . Consider the plate of 1m*1m. Takethe following properties of air: v=1.006*1062 / sec , k=0.5978W/m.,Pr=7.02Given:Fluid temperature= =30 , plate temperature= =10stream velocity =u= 0.3m/s. plate 1m*1m. Kinematicviscosity=v=1.006*1062 / sec , thermalconductivity=k=0.5978W/m., Pr=7.02. Determine the hydrodynamic 128. boundary layer thicknedd, thermal boundary thicknedd, convection heattransfer coefficient, heat trandfer rate?128Solution : )Fluid( . )Chapter ) 5From Page 111 in the Data Book: = = = =0.3 11.006 106 = 298210.735 < 5 105 From Page 112 in the Data Book:0.5Hydroulic boundery thickness = hx = 5x RexHydroulic boundery thickness = hx = 5 1(298210.735)0.5hx = 9.156 103 m (Answer)0.333 = = PrTx = (9.156 103 ) (7.02)0.333 = 4.784 103m (Answer) 129. 0.333( 0.333( . = = 0.664 129From Page 112 in the Data Book: )Data Book( )Nusselt Number( : 0 .5 Pr( Nux = 0.332 Rex0.5 ( = 0.664 0.3330.5 = 0.664 (298210.735)0.5 (7.02)0.333 = 0.664 (546.086) (1.913) = 693.84 . (1)From Page 111 in the Data Book: = = = 10.5978=0.5978 . . (2)Equation (1)= Equation (2)693.84 =0.5978 = 693.84 0.5978 = 414.7772 . Convection heat transfer coefficient=h=207.388W/2. (Answer)Heat transfer rate =Q=hAT= hA( ) = 414.777(1 1)(30 10) = 414.777 (20) = 8 295.551 () 130. Example: water flows over a flat plate having a uniform surface temperature of80 , the plate is 15mm * 15mm side. Water is at 20 and the flow velocity is3m/sec. Determine the heat carried away by the water. Use the followingproperties, Pr=3.68, v=0.5675*1062 / sec , k=0.6395W/m.KGiven: plate temperature= =80 , plate 0.015m*0.015m. Fluidtemperature= =20 , stream velocity =u= 3m/s. Kinematicviscosity=v=0.5675*1062 / sec Pr=3.68, thermalconductivity=k=0.6395W/m.K. Determine heat trandfer rate?130Solution : )Fluid( . )Chapter ) 5From Page 111 in the Data Book: = = = =3 0.0150.5675 106 = 79295.154 < 5 105 From Page 112 in the Data Book: 131. )Data Book( )Nusselt Number( : 0.333( ( Nux = 0.332 Rex0.333( . = = 0.664 1310 .5 Pr0.5 ( = 0.664 0.3330.5 = 0.664 (79295.154)0.5 (3.68)0.333 = 0.664 (281.593) (1.543) = 288.546 . (1)From Page 111 in the Data Book: = = = 0.0150.5978 = 0.023 . . (2)Equation (1)= Equation (2)288.546 = 0.023 =288.5460 .023 =12 301.676 /2 . Convection heat transfer coefficient=h=6150.838/2 . Heat transfer rate =Q=hAT= hA( ) = 12 301.676(0.015 0.015)(80 20) = 2.76 (60) = 165.6 ()Example: A plate of 100cm*50cm and 2cm thick is placed in a horizontalplane. The top surface is maintained at 100 . If the air is flowing over the 132. plate at 3m/sec and 20 . Find the heat lost by the plate per hour. Whatshould be the bottom temperature of the plate at steady state condition?Take thermal conductivity of the plate 20W/m.k , 100cm side of the plate isparallel to the air flow. Take properties of air at mean temperature of 60.Given: plate 1m*0.5m,plate temperature= =100 , stream velocity=u= 3m/s Fluid temperature= =20 , thermal conductivity of theplate=k=20W/m., Determine heat trandfer rate?132Solution : )Fluid( . )Chapter ) 5From Page 33 in the Data Book we will find properties of air at meantemperature of 60Kinematic viscosity=v=18.97*1062 / sec Pr=0.696, thermalconductivity of the air=k=0.02896W/m.,From Page 111 in the Data Book: 133. = =133 = =3 118.97 106 = 158144.438 < 5 105 From Page 112 in the Data Book:0.5 = = 0.664 0.333 = 0.664 (158144.438)0.5 (0.696)0.333 = 0.664 (397.673) (0.886) = 234.036 . (1)From Page 111 in the Data Book: = = = 10.02896 =0.02896 . . (2)thermal ( )thermal conductivity( thermal ( )Nu( )conductivity of the plate. )Convection( . )conductivity of the airEquation (1)= Equation (2)234.036 =0.02896 = 234.036 0.02896 =6.776 /2 . Convection heat transfer coefficient=h=3.388/2 . Heat transfer rate =Q=hAT= hA( ) = 6.776 (1 0.5)(100 20) 134. = 6.776 0.5 (80) = 271.1 134Heat lost per second= = 271.1 Heat lost per hour= 3600 = 975.986 ()Bottom temperature: = = (1 2 ) )Q( )thermal conductivity of the air( . )Conduction( . )thermal conductivity of the plate(271.1 = 20(0.5 1)(1 100)0.02271.1 = 10 (1 100)0.02271.1 =(1 100)0.020.54 = 1 100 1 = 100.54 ()Example: a flat plate 1m wide and 1.5m long is to be maintained at 90 in airwith temperature of 10. Determine the velocity with which air must flowover the plate so that heat dissipated from plate is 3.75 Kw. Take air propertyat 50. Take the flow laminar.Given: plate 1m*1.5m,plate temperature= =90 , Fluid temperature= =10, heat dissipated from plate =Q= 3.75 Kw=3750W. 135. Solution: From Page 33 in the Data Book we will find properties of air atmean temperature of 50Kinematic viscosity=v=17.95*1062 / sec , Prandtl Number=Pr=0.6968,thermal conductivity of the air=k=0.02826W/m.,Heat transfer rate =Q=hAT= hA( )3750= h(1.5*1)(90 10)3750= 120*h135 =3750120= 31.25/2 . From Page 111 in the Data Book: = = =31.25 1.50.02826= 1658.704From Page 112 in the Data Book: 0.5 = = 0.664 0.333 136. 1658.704 = 0.664 2= (2 820.925)21360.5 (0.698)0.3330 .5 (0.887)1658.704 = 0.664 0 .51658.704 = 0.588 0.5 =1658.7040.588= 2 820.925= 2 820.925()= 7 957 618.81From Page 111 in the Data Book: = =7 957 618.81 = 1.517.95 106142.83 = 1.5 =142.831.5= 95.22 / sec ()Example: air at 30 flows with a velocity of 2.8m/s over a plate 1000mmlength 600mm width 25 mm thickness. The top surface of the plate ismaintained at 90. If the thermal conductivity of the material is 25W/m. ,calculate (i) heat lost by the plate (ii) bottom temperature of the plate.Use the following properties for air: = 1.06/3 , C=1.005Kj/kg.K,k=0.02894W/m. ,v=18.97*1062 /, Pr=0.696.Solution: 137. 137Solution : )Fluid( . )Chapter ) 5From Page 111 in the Data Book: = = = =2.8 118.97 106 = 147601.476 < 5 105 From Page 112 in the Data Book:0.5 = = 0.664 0.333 = 0.664 (147601.476)0.5 (0.696)0.333 = 0.664 (384.189) (0.886) = 226.02 . (1)From Page 111 in the Data Book: = = 138. =138 10.02896 =0.02894 . . (2)thermal ( )thermal conductivity( thermal ( )Nu( )conductivity of the plate. )Convection( . )conductivity of the airEquation (1)= Equation (2)226.02 =0.02894 = 226.02 0.02894 = 6.54 /2 . Convection heat transfer coefficient=h=6.54 /2 . Heat transfer rate =Q=hAT= hA( ) = 6.54 (1 0.6)(90 30) = 235.44 Heat lost = 235.44 ()Bottom temperature: = = (1 2 ) )Q( )thermal conductivity of the air( . )Conduction( . )thermal conductivity of the plate(235.44 = 25(1 0.6)(1 90)0.025 139. 235.44 = 15 139(1 90)0.02515.696 =(1 90)0.0250.392 = 1 90 1 = 90.392 ()Example: a square plate 12 area heated uniformly to constant temperatureof 90 after that is cooled by air at 20 flowing over the plate at 2m/sec.Calculate heat lost from the plate. Take the following properties of air , =1.075/3 , C=1.008Kj/kg.K, k=0.0286W/m.k, = 19.8 106 /2 .Given: plate 1m*1m,plate temperature= =90 , Fluid temperature= =20 , stream velocity =u= 2m/s thermal conductivity of theplate=k=20W/m., = 1.075/3 , C=1.008Kj/kg.K,k=0.0286W/m. , = 19.8 106 /2 , Determine heat trandfer rate?Solution : 140. )Fluid( . )Chapter ) 5140From Page 111 in the Data Book: = = =1.008 19.8 1060.0286= 0.697 = = = =2 1 1.07519.8 106 = 108585.858 < 5 105 From Page 112 in the Data Book:0.5 = = 0.664 0.333 = 0.664 (108585.858)0.5 (0.697)0.333 = 0.664 (329.523) (0.887) = 194.07 . (1)From Page 111 in the Data Book: = = = 10.0286 =0.0286 . . (2)Equation (1)= Equation (2)194.07 =0.0286 = 194.07 0.0286 141. = 5.55 /2 . Convection heat transfer coefficient=h=5.55/2 . Heat transfer rate =Q=hAT= hA( ) = 5.55 (1 1)(90 20) = 388.544 Heat lost = = 388.544 ()Example: air at 20 is flowing over a flat plate which is 200mm wide and500mm long. The palte is maintained at 100 . Find the heat lost per hourfrom the plate if the air is flowing parallel to 500mm side with 2m/secvelocity. if the flow is parallel to 200mm side, What will be the effect onheat transfer? Properties of air at 60 are these: v=18.97*1062 / sec ,Pr=0.7, thermal conductivity of the air=k=0.025W/m. .Given: Fluid temperature= =20plate 0.5m*0.2m,plate temperature= =100 , stream velocity =u= 2m/s , Kinematicviscosity=v=18.97*1062 / sec , Pr=0.7, thermal conductivity of theair=k=0.025W/m.,Determine heat trandfer rate?Solution : (A)If the air is floeing parallel to the 500mm side:141 142. )Fluid( . )Chapter ) 5142From Page 111 in the Data Book: = = = =2 0.518.97 106 = 52714.812 < 5 105 From Page 112 in the Data Book:0.5 = = 0.664 0.333 = 0.664 (52714.812)0.5 (0.7)0.333 = 0.664 (229.597) (0.888) = 135.378 . (1)From Page 111 in the Data Book: = = = 0.50.025 = 20 . . (2)Equation (1)= Equation (2)135.378 = 20 =135.37820 = 6.768 /2 . Convection heat transfer coefficient=h=6.768 /2 . Heat transfer rate =Q=hAT= hA( ) = 6.768 (0.2 0.5)(100 20) 143. = 6.768 0.1 (80) = 54.15 143Heat lost per second= = 54.15 Heat lost per hour= 3600 = 194 940 ()(B)If the air is floeing parallel to the 200mm side:From Page 111 in the Data Book: = = = =2 0.218.97 106 = 21085.9258 < 5 105 From Page 112 in the Data Book:0.5 = = 0.664 0.333 = 0.664 (21085.9258)0.5 (0.7)0.333 = 0.664 (145.209) (0.888) = 85.62 . (1) 144. 144From Page 111 in the Data Book: = = = 0.20.025 = 8 . . (2)Equation (1)= Equation (2)85.62 = 8 =85.628 = 10.7 /2 . Convection heat transfer coefficient=h=10.7/2 . Heat transfer rate =Q=hAT= hA( ) = 10.7 (0.2 0.5)(100 20) = 10.7 0.1 (80) = 85.616 Heat lost per second= = 85.616 Heat lost per hour= 3600 = 308 232 ()The effect on the heat transfer:heat transfer will increase from 54.15 Watt to 85.62 Watt. 145. Chapter 6Forced convection (flow across tubes or ducts)145 146. Flow over one tube or one duct page 115 in the Data BookExample: air at 90 and 1 atmosphere, flows across a heated 1.5mmdiameter wire at a velocity of 6m/sec. The wire is a temperature of 150 .Use the following data. Kinematic viscosity 25.6*1062 / sec , thermal146 147. conductivity of the air 0.03365W/m.K , Pr=0.689, Calculate heat lost perunit length.Given: Fluid temperature= =90, wirediameter=d=0.5mm=1.5*103 , air velocity =u= 6m/s , wiretemperature= =150 , Kinematic viscosity=v=25.6*1062 / sec ,thermal conductivity of the air=k=0.03365W/m., Pr=0.689, Determineheat lost per unit length=147?Solution : = = = =6 1.5 10325.6 106 = 351.562From Page 115 in the Data Book: = = 0.333Reynolds numbaer is between 40-4000 C=0.683 , m=0.466 from the table at page 115 in the DataBook. = = 0.683 (351.562)0.466 (0.689)0.333 = 0.683 (15.361) (0.883) = 9.267 . (1)From Page 111 in the Data Book: = = = 1.5 1030.03365 = 0.044 . . (2)Equation (1)= Equation (2) 148. 9.267 = 0.044 =1489.2670.044 = 207.889 /2 . Convection heat transfer coefficient=h=207.889/2 . = = = 1.5 103 = 4.712 103 Heat transfer rate =Q=h T= h ( ) = 207.889(4.712 103 ) (150 90) = 0.979 (60)= 58.779 == 58.779( )Example: air at 20 flows with a velocity of 0.33m/s is around of 25mmdiameter horizontal tube 400mm long, calculate heat transfer if the tube wallis maintained at 180 .Given: Fluid temperature= =20, air velocity =u= 6m/s , tubediameter=d=25mm=0.025m, tube length=L 400mm=0.4m, tubetemperature= =180 , Determine heat transfer rate .Solution : = = + 2=180 + 202=2002= 100We will find properties for air at = 100 149. From page 33 in the Data Book: = 0.946/3Kinematic viscosity=v=23.13*1062 / sec , Pr=0.688, C=1009j/kg.K,thermal conductivity of the air=k=0.0321W/m.,149From page 111 in the Data Book: = = = =0.33 0.02523.13 106 = 356.679From Page 115 in the Data Book: = = 0.333Reynolds numbaer is between 40-4000 C=0.683 , m=0.466 from the table at page 115 in the DataBook. = = 0.683 (356.679)0.466 (0.688)0.333 = 0.683 (15.465) (0.882) = 9.325 . (1)From Page 111 in the Data Book: = = = 0.0250.0321 = 0.778 . . (2)Equation (1)= Equation (2)9.325 = 0.778 =9.3250.778 = 11.973/2 . 150. Convection heat transfer coefficient=h=11.973/2 . = = = 0.025 0.4 = 0.031 2Heat transfer rate =Q=h T= h ( ) = 11.973(0.031) (180 20) = 60.182 heat transfer rate= = 60.182 ()Flow across tube Banks page 120 in the Data Book150 151. : ) ( )maximum velocity( = ( : )in line( 1. St151StD) 152. . ) ( )Staggered( 2. .StSt D152(1) = () (2) =Sl2(Sd D) = Sl2 + (St2)2Example: a tube bank uses an in-line arrangement of 30mm diameter tubeswith Cp=Cn=60mm a tube length of 2m. There are 10 tube rows in the flowdirection and seven tubes high. Air at 27 and 15m/s flow in cross flow incross flow over the tubes, while a tube wall temperature is maintained at100 . Determine the temperature of air leaving the tube bank and the rateof heat transfer.Given: tubes diameter=30mm=0.03m, pitch transverse to flow=St=SP =Cp=60mm=0.06m, pitch along the flow=Sl=Sn = Cn=60mm=0.06m,tubelength=L=2m, number of rows=n=10, = = = 10 7 = 70 , air velocity=15 m/s, airtemperature=1=27, tube wall temperature =100.Solution: = = + 2=100 + 2702=1272= 63.5 60 We will find properties for air at = 60From page 33 in the Data Book: = 1.06/3Kinematic viscosity=v=18.97*1062 / sec , Prandtl Number=Pr=0.696,C=1005 j/kg.K, thermal conductivity of the air=k=0.02896W/m..It is in-line arrangement.From page 120 in the Data Book: 153. = = (153StSt D) = (0.060.06 0.03) 15 =0.060.03= 2 15 = 30 /Reynolds Number to be calculated on the basis of maximum fluid velocity( ):From page 111 in the Data Book: = = = =30 0.0318.97 106 = 47 443.331From Page 122 in the Data Book:(FLOW ACROSS BANKS TUBES) = = The values of C and n are given in table of page 122:StD=0.060.03= 2SlD=0.060.03= 2 = 0.229 , = 0.632 = = = 0.229 (47 443.331)0.632 = 0.229 (902.282) = 206.622 . (1)From Page 111 in the Data Book: = = 154. =154 0.030.02896 = 1.035 . . (2)Equation (1)= Equation (2)206.622 = 1.035 =206.6221.035 = 199.459 /2 . Convection heat transfer coefficient=h=199.459 /2 . = = ( ) = 0.03 2 70 = 13.194 2Heat transfer rate =Q=h T= h ( ) = 199.459(13.194) (100 27) = 192 121.363 Total heat transfer rate= = 192 121.363 ()Mass flow rate= . = . = 1.06 15 10 0.06 = 9.45 / = . (2 1)192 121.363 = 9.45 1005 (2 27)192 121.363 = 9 587.7 (2 27)20.038 = (2 27)20.038 + 27 = 22 = 47.038The exit air temperature=2 = 47.038 (Answer) 155. Example: 20mm out diameter copper tubes are arranged in in-line at 30mmpitch Sp and 25mm pitch Sn. The entry velocity of air is 1 m/s at 20 the tubewall is at 40.determine the exit air temperature and total heat transfer rateif the numbers of tube are arranged as 6 rows with 6 columns.Given: tubes diameter=20mm=0.02m, pitch transverse toflow=St=SP=30mm=0.03m, pitch along the flow=Sl=Sn=25mm=0.025m, airvelocity=1 m/s, air temperature=20, tube wall temperature =40of is at 20 the tube wall is at 40 , number of rows =6 rows, number ofcolumns =6 columns.155Solution: = = + 2=40 + 202=602= 30We will find properties for air at = 60From page 33 in the Data Book: = 1.165/3Kinematic viscosity=v=16*1062 / sec , Pr=0.701, C=1005 j/kg.K,thermal conductivity of the air=k=0.02675W/m..It is in-line arrangement.From page 120 in the Data Book:StSt D = = () = (0.030.03 0.02) 1 =0.030.01= 3 /Reynolds Number to be calculated on the basis of maximum fluid velocity( ): 156. 156From page 111 in the Data Book: = = = =3 0.0216 106 = 3750From Page 122 in the Data Book:(FLOW ACROSS BANKS TUBES) = = The values of C and n are given in table of page 122:StD=0.030.02= 1.5SlD=0.0250.02= 1.25 = 0.367 , = 0.586 = = = 0.367 (3750)0.586 = 0.367(124.274) = 45.608)Nusselt Number( : 16 . )C ) 1note : Rows deep= columnMultiply the above Nusselt Number by C1. See tables 122:For in line tubes C1=0.94 = 45.608 0.94 = 42.871 . (1)From Page 111 in the Data Book: 157. = =157 = 0.020.02675 = 0.747 . . (2)Equation (1)= Equation (2)42.871 = 0.747 =42.8710.747 = 57.391 /2 . Convection heat transfer coefficient=h=57.391 /2 . Assuming the length of tubes =1m = = ( ) = 0.02 1 36 = 2.261 2Heat transfer rate =Q=h T= h ( ) = 57.391(2.261) (40 20) = 57.391(2.261) (20) = 2595.247 Total heat transfer rate= = 2595.247 ()Mass flow rate= . = . = 1.165 1 6 0.025 = 0.174 / = . (2 1)2595.247 = 0.174 1005 (2 20) 158. 2595.247 = 174.87 (2 20)14.841 = (2 20)14.841 + 20 = 22 = 34.841The exit air temperature=34.841 (Answer)Example: air 1 atmosphere and 10 flows across a bank of tubes 15 rows highand 10 rows deep at a velocity of 7m/s measured before entering the tubebank. The tubes are maintained at 65. The diameter of the tubes is 2.54 cmthey are arranged in an in-line manner so that the spacing in both normal andparallel directions to the flow is 3.81 cm. Calculate the total heat transfer perunit length for the tube bank and the exit temperature. Air properties at27.5 are = 1.137/3 , = = 1.894 105/. ,Pr=0.706, C=1007 j/kg.K, thermal conductivity of the air=k=0.027W/m..Given: air temperature==10 , air velocity==7 m/s, number ofrows=n=15 rows, number of columns=rows deep =10 columns, tube walltemperature =65, tubes diameter=2.54 cm=0.0254m, pitch transverse toflow=St=SP=3.81cm=0.0381 m, pitch along the flow=Sl=Sn=3.81cm=0.0381 m, = 1.137/3 , = = 1.894 105/. , Pr=0.706,C=1007 j/kg.K, thermal conductivity of the air=k=0.027W/m..158Solution:note : Rows deep= columnIt is in-line arrangement.From page 120 in the Data Book: 159. = = (159StSt D) = (0.03810.0381 0.0254) 7 = 21 /Reynolds Number to be calculated on the basis of maximum fluid velocity( ):From page 111 in the Data Book: = = = =1.137 21 0.02541.894 105 = 32 020.897From Page 122 in the Data Book:(FLOW ACROSS BANKS TUBES) = = The values of C and n are given in table of page 122:StD=0.03810.0254= 1.5SlD=0.03810.0254= 1.5 = 0.250 , = 0.620 = = = 0.250 (32 020.897)0.620 = 0.250(621.396) = 155.349 . (1)From Page 111 in the Data Book: = = 160. =160 0.02540.027 = 0.94 . . (2)Equation (1)= Equation (2)155.349 = 0.94 =155.3490.94 = 165.134 /2 . Convection heat transfer coefficient=h=165.134 /2 . = = ( = 10 15= 150) = 0.0254 150 = 11.969 = = = ( ) = 165.134(11.969 ) (65 10) = 108 711.137 = 108 711.137 /Total heat transfer per unit length== 108 711.137 / ()Mass flow rate= . = . = 1.137 7 15 0.0381 = 4.548 / = . (2 1)108 711.137 = 4.548 10057 (2 10)108 711.137 = 4580.408 (2 10)23.733 = (2 10) 161. 23.733 + 10 = 22 = 33.733The exit air temperature=33.733 (Answer)Internal flow at Page 123 in the Data Book161 162. Example: In a straight tube of 60mm diameter, water is flowing at a velocityof 12m/sec. The tube surface temperature is maintained at 70 and theflowing water will be heated from the inlet temperature 15 to an outlettemperature of 45 . Take properties of water at its mean temperature.Calculate (1) heat transfer coefficient. (2) Heat transferred. (3) The length ofthe tube.162Given: tubes diameter=60mm=0.06m, water velocity=u=1m/s, tube wall temperature =70,inlet temperature=1=15,outlet temperature=2=45.Solution: = =1+22=15+452=602=30We will find properties for water at = 30From page 21 in the Data Book:Water properties at 30 are not possess, we will find Water properties at20 and 40 after that we will find at 30 due to interpolation.temperature density()Kinematicviscosity(v)Number(Pr) specificheat( C)thermalconductivity(k)20 1000 1.006*106 7.020 4178 0.597840 995 0.657*106 4.34 4178 0.628Water properties at 30:30 =20 + 402=1000 + 9952= 997.5/3 163. 16330 =20 + 402=1.006 106 + 0.657 1062= 0.8315 1062 /30 =20 + 402=7.02 + 4.342= 5.6830 =20 + 402=4178 + 41782= 4178 /. 30 =20 + 402=0.5978 + 0.6282= 0.6129 /. From page 111 in the Data Book: = = = =0.06 120.8315 106 = 865 904.991 > 2300 From Page 125 in the Data Book: : = = 0.023 0.8 N=0.4 for heating of fluidsN=0.3 for cooling of fluidsOutlet temperature (45 ) > inlet temperature (15 ) heating of fluids and n = 0.4 = 0.023 (865 904.991)0.8 (5.68)0.4 = 0.683 (56231.05) (2) = 2586.628 . (1)From Page 111 in the Data Book: 164. = =164 = 0.060.06129 = 0.097 . . (2)Equation (1)= Equation (2)2586.628 = 0.097 =2586.6280.097 = 26422.405 /2 . Convection heat transfer coefficient=h=26422.4052 . () = = 24= 0.0624= 2.827 103 2Mass flow rate= . = . = 997.5 12 2.827 103 = 33.844 / = . (2 1 ) = 33.844 4178 (45 15) = 4242006.96 2. The heat transferred = = 4242006.96 (Answer)Heat transfer rate =Q=h T= h ( 1 +22)4242006.96 = 26422.405 (70 30)4242006.96 = 26422.405 40 =4242006.9626422.405 40= 4.013 2 = = 165. 4.013 = 0.06 L165 =4.0130.188= 21.289 () )hydraulic diameter( (Dh =4 AP. )Data Book( ( 120 )hydraulic diameter( )d( . :Example: Water flows in a duct having a cross section 5mm*10mm with amean bulk temperature of 20 . The duct wall temperature is constant at60 , for fully laminar flow calculate the water flow velocity and amountof heat transfer, if exit water temperature is30 . Take the followingproperties of water. =100kg/3 ,v=1.006*1062/sec , Pr=7.02,C=4216J/kg.K, k=0.5978W/m.K .Given: = = 20, = 2 = 30,duct wall temperature =60.Solution: = = 20 =1 + 22 20 =1 + 30240 = 1 + 30 1 = 10 166. The type of the flow is Laminar. From Page 127 in the Data Book:166Because22=510=12 = 3.391 . (1) = = 0.005 0.01 = 5 105 2 = 2() + 2() = 2 0.005 + 2 0.01 = 0.03from page 126 in the Data Book: =4 =4 =4 5 1050.03= 6.66 103Assuming duct length=1 m. = = = 6.66 103 1 = 0.02 2From Page 111 in the Data Book: = =3.391 = 6.66 1030.59782.027 = 6.66 103 =2.0276.66 103 = 304.101 /2 . 2 > 1 167. = = . (2 1 ) = ( 1671 + 12). (2 1 ) = ( 1 + 12). 4216(30 10) = 304.1 0.02(60 20). 4216(20) = 304.1 0.02(40). 84320 = 243.28. =243.2884320= 2.885 103 / = . = 2.885 103 = 1000 5 1052.885 103 = 0.05 =2.885 1030.05= 0.0577sec()Amount of heat transfer: = ( 1 + 12) = 304.1 0.02(60 20) = 243.28 Heat transfer rate= = 243.28 () 168. Example: n-butyl alcohol flows through a square duct of 0.1m side with avelocity of 30mm/sec. the duct is 4m long. The walls are at constanttemperature of 27 . The bulk mean temperature of n-butyl is 20 .Determine Heat transferred. Take the following properties of n-butyl. , ,=810kg/3 , =29.5*104Ns/2 , Pr=50.8, k=0.167W/m.K .Given: duct wall temperature =27, fluid velocity=u=30mm/sec=0.03m/sec, = =20.168Solution:The type of the flow is Laminar.From Page 127 in the Data Book:Because22=0.10.1=1 = 2.976 . (1) = = = 0.1 0.1 = 0.01 2 = 2() + 2() = 2 0.1 + 2 0.1 = 0.4 from page 126 in the Data Book: =4 169. =4 169 =4 0.010.4=0.040.4= 0.1 From Page 111 in the Data Book: = =2.976 = 0.10.1672.976 = 0.598 =2.9760.598= 4.969 /2 . = = = 4 0.1 = 1.256 2 > = = ( 1 + 12) = ( 1 + 12) = 4.962 1.256(27 20) = 43.648 Heat transfer rate= = 43.648 () 170. Example: Air at 20 flows through a tube 8cm diameter with a velocity of9m/sec. The tube wall is 80 . Determine the tube length required for exit airtemperature of 36 .Given: inlet temperature=1=20, tube diameter=d=8cm=0.08m, airvelocity=u=9 m/s, tube wall temperature =80, outlettemperature=2=45.Solution: = =1 + 21702=20 + 362=562= 28 30We will find properties for air at = 30From page 33 in the Data Book: = 1.165 /3 , = 16 1062 /, = 0.701, = 1005 J/kg. , =0.02675 /. From page 111 in the Data Book: = = = =9 0.0816 106 = 45000 > 2300 From Page 125 in the Data Book:Dittus-Boelter equation: = = 0.023 0.8 171. N=0.4 for heating of fluidsN=0.3 for cooling of fluidsOutlet temperature (36 ) > inlet temperature (20 ) heating of fluids and n = 0.4 = 0.023 (45000)0.8 (0.701)0.4 = 0.683 (5279.223) (0.867) = 105.337 . (1)171From Page 111 in the Data Book: = = = 0.080.02675 = 2.99 . . (2)Equation (1)= Equation (2)105.337 = 2.99 =105.3372.99 = 35.22 /2 . = = 24= (0.08)24= 5 103 2Mass flow rate= . = . = 1.165 9 5 103 = 0.052 / = . (2 1 ) = 0.052 1005 (36 20) = 847.47 Heat transfer rate =Q=h T= h ( 1 +22) 172. 847.47 = 35.222 (80 28)847.47 = 1831.544 172 =847.471831.544= 0.462 2 = = 0.462 = 0.08 L0.462 = 0.25 L =0.4620.25= 1.838 ()Tube length=L=1.838 m (Answer) 173. Chapter 7Free Convection)Reynolds Number( )Free convection( : Constant wall ( )Grashof Number( . )Modify Grashof Number( )temperature . )Constant heat flux( Example: a flat electrical heater of 0. 4 m*0.4 m size is placed vertically in stillair at 20 . The flux from the heater is 1200 W/2 . Determine the value ofconvection heat transfer coefficient and the plate temperature.Given: Area=(0.4 m*0.4 m)air, temperature==20, heat flux=q=1200W/2.Solution: From page 33 in the Data Book:173We will find air properties at 20.temperature density Kinematic Number(Pr) thermal thermal 174. () viscosity(v) diffusivity() conductivity174(k)20 1.205 15.06*106 0.703 21.417*106 0.02593We will find coefficient of thermal expansion () from page 29 in the DataBook at20. = 3.42 103 1This question is constant heat flux.Constant heat ( )Modify Grashof Number( . )fluxModify Grashof Number = = 42 =(9.81)(3.42 103 )(1200)(0.4)4(0.02593)(15.06 106 )2 =1.035.88 1012 = 1.75 1011 = 1.75 1011 0.703 = 1.23 1011 > 109It is turbulentWe will choose a suitable rule to find Nusselt Number (Nu): from page 135 inthe Data Book: = 0.17( )0.25 = 0.17(1.23 1011 )0.25 = 0.17(592.35) = 100.7 . (1) = = 175. =175 0.40.02593 = 15.426 . . (2)Equation (1)= Equation (2)100.7 = 15.426 =100.715.426 = 6.52 /2 . Convection heat transfer coefficient= = 6.522 . ()Heat transfer rate =Q=h T= h ( ) = ( )= ( )1200 = 6.52 ( 20)183.82 = ( 20)183.82 + 20 = = 203.82 The plate temperature= = 203.82 () . )Upper surface is heated( : 176. Example: A flat plate 1m by 1m is inclined at 30 with the horizontal andexposed to atmospheric air at 30 . The plate receives a net radiant heatenergy flux from the sun of 700W/2 which then is dissipated to thesurrounding by free convection. What temperature will be attained by theplate?Given: Length=L=1 m, width=w=1 m, angle with the horizontal=30 angle with the Vertical = = 90 30 = 60o , air temperature= = 30,heat flux=q=700 W/2 .Solution: From page 33 in the Data Book:176We will find air properties at30.temperature density()Kinematicviscosity(v)Number(Pr) Specificheat (C)thermalconductivity(k)20 1.165 16*106 0.701 1005 0.02675We will find coefficient of thermal expansion () from page 29 in the DataBook at30. = 3.3 103 1 177. 177This question is constant heat flux.Constant heat ( )Modify Grashof Number( . )fluxModify Grashof Number = = 42 =(9.81)(3.3 103 )(700)(1)4(0.02675)(16 106 )2 =22.666.848 1012 = 3.3 1012 = (3.3 1012) 0.701 = 2.31 1012 > 109It is turbulentWe will choose a suitable rule to find Nusselt Number (Nu): from page 136 inthe Data Book: 60 = (2.31 1012 ) (0.5) = 1.155 1012 = 0.17( )0.25 = 0.17(2.31 1012 )0.25 = 209.58 . (1)from page 111 in the Data Book: = = = 10.02675 = 37.38 . . (2)Equation (1)= Equation (2) 178. 209.58 = 37.38 =178209.5837.38 = 5.6 /2 . Convection heat transfer coefficient= = 5.6W/2 . ()Heat transfer rate =Q=h T= h ( ) = ( )= ( )700 = 5.6 ( 30)124.86 = ( 30)124.86 + 30 = = 154.86 The wall plate temperature= = 154.86 ()Example: consider a surface 0.5 m high kept in an angle of 45 from thehorizontal at a constant wall temperature of 40 , in air at 20. Determinethe value of convective heat transfer coefficient.Given: Length=L=1 m, angle with the horizontal=45 angle with the Vertical = = 90 45 = 45o , air temperature= = 20,wall temperature = =40 . 179. 179Solution: = = + 2=40 + 202=602= 30From page 33 in the Data Book:We will find air properties at30.temperature density()Kinematicviscosity(v)Number(Pr) Specificheat (C)thermalconductivity(k)20 1.165 16*106 0.701 1005 0.02675We will find coefficient of thermal expansion () from page 29 in the DataBook at30. = 3.3 103 1This question is constant wall temperature.)Constant wall temperature( )Grashof Number( .Grashof Number = = 32 ( 134 ) =(9.81)(3.3 103 )(0.5)3(40 20)(16 106 )2 180. 180 =0.082.56 1010 = 312 500 000 = (312 500 000) 0.701 = 219 062 500 < 109It is Laminar.We will choose a suitable rule to find Nusselt Number (Nu): from page 134 inthe Data Book: = 0.59( 45)0.250.25 = 0.59((219 062 500) (0.707)) = 0.59(111.56) = 65.82 . (1)From page 111 in the Data Book: = = = 0.50.02675 = 18.69 . . (2)Equation (1)= Equation (2)65.82 = 18.69 =65.8218.69 = 3.52 /2 . Convection heat transfer coefficient= = 3.52W/2 . () 181. Example: a long rectangular duct of width and height of 0.75 m and 0.3 mrespectively. The outerSurface temperature of the duct is maintained at 45 . If the duct is exposed to air at 15 in a aramp space beneath a home, whatis the heat loss from the duct per meter length?Given: width=0.75 m and height = 0.3 m, Surface temperature == 45 . airtemperature= = 15181Solution: = = + 2=45 + 152=602= 30From page 33 in the Data Book:We will find air properties at30.temperature density()Kinematicviscosity(v)Number(Pr) Specificheat (C)thermalconductivity(k)20 1.165 16*106 0.701 1005 0.02675We will find coefficient of thermal expansion () from page 29 in the DataBook at30. = 3.3 103 1 = = 182. = 0.75 0.3 = 0.225 2 = 2() + 2() = 2 (0.75) + 2 (0.3) = 2.1 from page 126 in the Data Book: =1824 =4 =4 0.2252.1=0.92.1= 0.42 This question is constant wall temperature.)Constant wall temperature( )Grashof Number( .Grashof Number = =32 ( 134 ) =(9.81)(3.3 103 )(0.42)3(45 15)(16 106 )2 =0.0712.56 1010 = 281 068 455.9 = (281 068 455.9) 0.701 = 197 028 987.6 < 109It is Laminar.We will choose a suitable rule to find Nusselt Number (Nu): from page 137 inthe Data Book:3.1 Horizontal cylinders long cylinders: 183. = ( )107 < < 1012 = 0.125, = 0.333 = 0.125((281 068 455.9) (0.707))1830.333 = 0.125(587.2) = 72.27 . (1)From page 111 in the Data Book: = = = 0.420.02675 = 15.7 . . (2)Equation (1)= Equation (2)72.27 = 15.7 =72.2715.7 = 4.6 /2 . Convection heat transfer coefficient= = 4.6/2 . () = ( ) = 4.6(1.319 )(45 15)= 182.02 the heat loss from the duct per meter length== 182.02 () 184. Example: A vertical slot of 20mm thickness is formed by two 2m*2m squareplates. If the temperatures of the plates are 115 and 25 respectively,calculate the following: (1) the effective thermal conductivity. (2) The rate ofthe heat flow through the slot.Given: Length=L=20mm=0.02 m, width=2 m and height = 2 m , temperature ofplate 1 =1= 115 . temperature of plate 2 =2= 25184Solution: = =1 + 22=115 + 252=1402= 70From page 33 in the Data Book:We will find air properties at70.temperature density()Kinematicviscosity(v)Number(Pr) thermaldiffusivity()thermalconductivity(k) 185. 70 1.029 20.02*106 0.694 28.55*106 0.02966We will find coefficient of thermal expansion () from page 29 in the DataBook at70. = 2.91 103 1185 =3 ( 137 ) =(9.81)(2.91 103 )(0.02)3 (115 25)(28.556 106 ) (20.02 106 ) =2 1055.71 1010 = 34 983.92We will choose a suitable rule to find Nusselt Number (Nu): from page 138 inthe Data Book: = 0.22 (0.2 + 0.23 )()0.25 = 0.22 (0.6940.2 + 0.6940.23 34 983.92)(20.020.25) = 0.22(10.46)(3.16) = 7.27 . . (1)From page 111 in the Data Book: = = = 0.020.02966 = 0.67 . . (2)Equation (1)= Equation (2)7.27 = 0.67 =7.270.67 186. = 10.86 /2 . Convection heat transfer coefficient= = 10.86 W/2 . () = (1 2 ) = 10.86(2 2)(115 25) = 10.86(4)(90) = 3 909.6 ()Example: The horizontal air space over a solar collector has a spacing of2.5cm. The lower plate is maintained at 70 while the upper plate is at 30 .Calculate the free heat convection across the space for air at 1 atm.Given: Length=L=2.5 cm=0.025 m, temperature of plate 1 =1= 70 .temperature of plate 2 =2= 30186Solution: 187. 187 = =1 + 22=30 + 702=1002= 50From page 33 in the Data Book:We will find air properties at50.temperature density()Kinematicviscosity(v)Number(Pr) thermaldiffusivity()thermalconductivity(k)50 17.95*106 0.698 25.722*106 0.02826We will find coefficient of thermal expansion () from page 29 in the DataBook at70. = 3.10 103 1 =3 ( 137 ) =(9.81)(3.10 103 )(0.025)3 (70 30)(25.722 106 ) (17.952 106 ) =1.9 1054.617 1010 = 41 151.38We will choose a suitable rule to find Nusselt Number (Nu): from page 138 inthe Data Book: = 0.069 0.333 Pr0.074 = 0.069 (41 151.38)0.333 (0.698)0.074 = 0.22(34.402)(0.973) = 2.311 . . (1)From page 111 in the Data Book: 188. = =188 = 0.0250.02826 = 0.88 . . (2)Equation (1)= Equation (2)2.311 = 0.88 =2.3110 .88 = 2.612 /2 . Convection heat transfer coefficient= = 10.86 W/2 . () = (1 2 ) = 2.612 (70 30)= 2.612 (40) = 104.494 () 189. Chapter 8Radiation Heat Transfer1898.1RADIATIONDefinition:Radiation is the energy transfer across a system boundary due to a T, by themechanism of photon emission or electromagnetic wave emission.Because the mechanism of transmission is photon emission, unlike conductionand convection, there need be no intermediate matter to enable transmission.The significance of this is that radiation will be the only mechanism for heattransfer whenever a vacuum is present.4.2Electromagnetic Phenomena. 190. We are well acquainted with a wide range of electromagnetic phenomena inmodern life. These phenomena are sometimes thought of as wave phenomenaand are, consequently, often described in terms of electromagnetic wave length,. Examples are given in terms of the wave distribution shown below:One aspect of electromagnetic radiation is that the related topics are moreclosely associated with optics and electronics than with those normally foundin mechanical engineering courses. Nevertheless, these are widely encounteredtopics and the student is familiar with them through every day life experiences.From a viewpoint of previously studied topics students, particularly those witha background in mechanical or chemical engineering, will