iLumTech Corporate 2015

CORPORATE PRESENTATION

Who we are ...

Engineering and full development services

Tarek Nadim

OPTICAL DESIGN SERVICES

CONCEPT & DESIGN SERVICES

ELECTRONIC SOLUTIONS& SERVICES

THERMALCHARACTERISATION

& SERVICES

FULL DEVELOPMENT ON REQUEST

MECHANICALENGINEERING

SERVICES

Our vision is to become the most respected, trusted and state-of-the-art developer of quality products and provider of comprehensive development services for the lighting and connected industries.

Our mission is to help our partners and customers achieve market success through reation and deliverance of highly-competitve and innovative products and services coupled with guaranteed fair and smooth cooperation.

Tarek NadimManaging director of iLumTech

What we are doing...

iLumTech activities

• General engineering services (product design, optic, thermal, electronic and mechanical engineering)

• Full development of lighting products for other manufacurers of lighting fixtures

• Customisations of products and product updates

• Laboratory services

• Internal research (electronic, optic and thermal solutions)





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Why iLumTech?

Why iLumTech?

• Strong experienced international team

• Fully equipped laboratories

• Inventions provider, research support for customers

• In-house prototyping - short reaction time

• Cooperation with universities, international lighting organisations and other leading companies in the field of electronic, optic and thermal design

• Smooth connection to the process of production with OMS





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Design research

Design research I Product design I Mock-ups & prototypes I Product promotion

• Style definition• Branding and communication• Design strategy• Competitor research• Customer research• Product review• Product optimisation• Sustainability review• Design management





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Product design


• Project definition• Concept innovation• Product design• Product optimisation and

enhancement• Virtual model construction





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Mock-ups & prototypes






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• Low-fidelity mock-ups• Rapid prototyping• High-fidelity prototypes

Product promotion






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• Product visualisations• Product presentations• Packaging design





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Optical parts selection & optimisationOPTICAL DESIGN

SERVICESCONCEPT & DESIGN

SERVICESELECTRONIC SOLUTIONS

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SERVICES

• Optical part selection (reflector, refractor, diffuser, lens) - from commercial available products the best combination

• Optical system optimisation

Optical parts selection & optimisation I Optical system design I Laboratory I Internal research and development

Optical system design

• Complete service - design & prototype - tooling - production of the lenses

• For existing or new luminaires according to the requested light distribution curve





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• Luminous intensity distribution curves (LIDC)• Luminance of CRTs, LED, and ELs• Road and tunnel brightness• Illumination of rail system, road and airport signals• Brightness, brightness uniformity• RGB colour values of the CMOS matrix• Luminous flux• Spectral measurements• CCT and CRI measurements• x, y, z coordinates• Scattering measurements – BRDF / BSDF• 3D scanning of objects

LaboratoryOPTICAL DESIGN



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Internal research and development

The nano-diffuser is able to create light intensitydistribution curve according to customer wishes thanks to the special nano-structure on PMMA material. The light distribution curve of the diffuser is modified:

• By changed nano-structure on the diffuser• By changed position of the diffuser in the luminaire





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Standard prismaticdiffuser

Nano-diffuser - PMMA diffuserwith the nanostructure

Standard microprismatic diffuser





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THERMAL CHARACTERISATION& SERVICES

Thermal design and simulationOPTICAL DESIGN



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• Temperature cycling (product reliability, failure rate, lifetime prediction)

• Power cycling (product reliability, failure mode of electronic devices)

• Steady state operation lifetime (HTOL, LTOL), high / low temperature storage lifetime

• Thermal and thermo-mechanical simulations• Fluid dynamics (the analysis of a fluid within a device)

• Building heating and ventilation (airflow optimisation, temperature control, air quality and

contaminant control)

• Force prediction (dangerous conditions prediction)

• Thermography, glow wire testing

Thermal design and simulation I Thermal laboratory I Internal research and development

Thermal laboratoryOPTICAL DESIGN



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• Temperature and power cycling• Steady state operation life time,

High / low teemperature storage lifetime

• Fluid dynamic• Building heating and ventilation• Force prediction• Thermography• Glow wire testing


Internal research and developmentOPTICAL DESIGN



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• Metal foam heatsinks

• Hybrid street lighting

• Thermal energy harvesting






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Electronic design

• Software, hardware development, electronic design

• Consultancy and product optimisation• Electronic workshop, rapid prototyping• Electronic tests and measurements • Innovative electronic product development

and supply





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Electronic design I Electronic laboratory I Internal research and development

Electronic laboratory

• Electronic safety tests (high voltage test, isulation resistance

test, earth bond tst, leakage current test, functionality test)

• Long term test (frequent switching test, under - and over-

voltage teest, endurance test, dimming test, lifetime test, dimming test)

• DALI compatibility test• EMC test





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Internal research and development

ADVANCED LIGHTING CONTROLS

MANUAL TW MODULE

Module for manual CCT level control and intensity control without need of DALI power Line.

DEEBRIDGE

Device enables intuitive control of luminaires within a DALI installation via an Ethernet network using a PC, tablet or smartphone. The software runs on Windows, Android and iOS.

DALI 4x RELAY

DALI compatible relay device suitable for independent switching of four devices (luminaires and others) through a DALI interface

DALI TW MODULE

DALI device type 6 or device type 8 (LED driver) allowing for direct CCT level control, group addressing, fading and scene settings





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MECHANICAL ENGINEERINGSERVICES

Mechanical design

• Mechanical design of the product, (CATIA software), 3D modeling

• Aluminium forging , aluminium die cast and extrusion design

3D modelling of the product and tooling, stress analysis, mechanical design of cold, warm and hot parts, technology advisory service, tooling support

• Mechanical analysis stress, structural, mold flow analysis, static

calculation, analysis report service





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Mechanical design I Rapid Prototyping, 3D printing I Mechanical laboratory

Rapid Prototyping, 3D printingOPTICAL DESIGN



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Mechanical laboratoryOPTICAL DESIGN



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• IP tests• IK tests





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Advantages

• Saving internal costs• Saving time• Benefiting from the advantages from

knowledge of others• Expanding the market • Continuous maintenance• Less responsibility with the same controlability• Less administrative but more strategical work





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Advantages I Proces of developement I After sale service I References and designs I Inovations

Proces of developementOPTICAL DESIGN



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PRODUCT DEFINITION

DEVELOPMENT CONDITIONS AGREEMENT

COMMERCIAL CONDITIONS AGREEMENT

DEVELOPMENT CONTRACT

INDUSTRIAL DESIGN

OPTIC DESIGN

THERMAL DESIGN

ELECTRONIC DESIGN

MECHANICAL ENGINEERING

FINAL DOCUMENTATION

PROTOTYPE PREPARATION

OPTIC TESTS

THERMAL TESTS

ELECTRONIC TESTS

PROTOTYPE EVALUATION

TOOLING PREPARATION

TOOLING PRODUCTION

ENGINEERING SAMPLE PREPARATION

EVALUATION OF THE ENGINEERING SAMPLE

PROCES OF CERTIFICATION

FINAL RELEASE OF THE PRODUCT

PRODUCT SPECIFICATION AND AGREEMENTS ENGINEERING PROTOTYPE AND

EVALUATION TOOLING PRODUCTION

AND EVALUATION PRODUCT RELEASE

PREPARATION FORPRODUCTION

PRE-PRODUCTION

PRODUCT DOCUMENTS PREPARATION

PRE-PRODUCTION ANALYSIS

UPDATE OF DOCUMENTATION

FINAL MASS-PRODUCTION APPROVAL

After sale serviceOPTICAL DESIGN



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• Continuing with the production (manufacturing contract)

• Upgrade of the products (generation update)

• Marketing support• Customizations on inquiry


References and designs OPTICAL DESIGN



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InovationsOPTICAL DESIGN



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Thank you for your attention