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www.pro-sim.com ProSIM R&D Pvt. Ltd. #4, 1 st B Main, 1 st N Block, Rajajinagar, Bangalore 560010 [email protected] Reduce die design cost & raw material cost by using ADSTEFAN Brief Introduction: ADSTEFAN is a high-end technically capable and sophisticated casting simulation software by Hitachi, Japan. As of today, it is one of the most VALUE FOR MONEY casting simulation software's available in the market.

ProSIM helps you reduce Die design cost & Raw material cost by using ADSTEFAN

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Page 1: ProSIM helps you reduce Die design cost & Raw material cost by using ADSTEFAN

www.pro-sim.comProSIM R&D Pvt. Ltd.

#4, 1st B Main, 1st N Block,Rajajinagar, Bangalore 560010

[email protected]

Reduce die design cost & raw material cost by using ADSTEFAN

Brief Introduction: ADSTEFAN is a high-end technically capable and sophisticated casting simulation

software by Hitachi, Japan. As of today, it is one of the most VALUE FOR MONEY casting simulation software's available in the market.

Page 2: ProSIM helps you reduce Die design cost & Raw material cost by using ADSTEFAN

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Fluid flow Simulation• The image shows the tilt flow

(tilt casting process).• This image shows the filled

percentage of 60.5% in the component. • The yellow colored part has

temperature of around 580 to 600 degree Celsius while the red colored part has the temperature of 665 to 720 degree Celsius.

www.pro-sim.com ProSIM R&D Pvt. Ltd

Page 3: ProSIM helps you reduce Die design cost & Raw material cost by using ADSTEFAN

ProSIM R&D Pvt. Ltd 3

• The image shows the COLD SHUT defect. • This is one of the flow-related

defects.• Cause for this is the difference in

temperature interface.• As is visible, the image shows

huge variation of temperatures in the marked region thus leading to cold shut defect.

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Solidification Simulation

Page 4: ProSIM helps you reduce Die design cost & Raw material cost by using ADSTEFAN

ProSIM R&D Pvt. Ltd 4

• This image shows the sectional view of the block.• This feature helps us to

visualize the temperature even at intricate locations.• The cold shut regions is even

visible here.

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Page 5: ProSIM helps you reduce Die design cost & Raw material cost by using ADSTEFAN

ProSIM R&D Pvt. Ltd 5

• The image shows the possible locations of shrinkage porosity observed in the component.• The blue colored areas depict the

possible shrinkage porosities in the body.• The red colored areas depict the

possible shrinkage porosities in the riser.

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Page 6: ProSIM helps you reduce Die design cost & Raw material cost by using ADSTEFAN

ProSIM R&D Pvt. Ltd 6

CONCLUSIONThus, ADSTEFAN helped in :

- Studying the complex process easily.

- Reducing Die design cost.- Reducing Raw material cost.- Reduced time and cost of

testing by virtually testing the product.www.pro-sim.com

Page 7: ProSIM helps you reduce Die design cost & Raw material cost by using ADSTEFAN

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Thank You..For more details, Contact:

ProSIM R&D Pvt. Ltd.

Web: www.pro-sim.com , www.adstefan.com/english/

Email: [email protected] , [email protected]

Phone: +91-80-23323020 / 41277792/ 41277793www.pro-sim.com ProSIM R&D Pvt. Ltd