PSI Engineering Systems - product presentation

PSI ENGINEERING SYSTEMS FZC

Sharjah, UAE

PSI ENGINEERING SYSTEMS P. Ltd.

Chennai, INDIA

About Ourselves

We are based in Chennai, India & Sharjah, UAE

Manufacturers of boiler & turbine auxiliary systems – modular skid-mounted systems

This is our core business

Our group is over 40 years old, founded in 1975

MAIN PRODUCT GROUPS

DOSING SYSTEMS

LUBE OIL SYSTEMS

FUEL OIL SYSTEMS

SEAL AUX SYSTEMS

PSI

Main Product Groups…

Dosing Systems (Water Treatment)

(Chemical injection systems)

Fuel Firing Systems (Boilers / Furnaces)

Lube Oil Systems (Turbines/Compressors)

Seal Auxiliary Systems

Sub-groups include:

Custom fabricated products (SWAS, Flash tanks)

Control systems (for our systems)

Process Equipment for Paper Industry

Our Facilities

Factories at Chennai, India & Sharjah, UAE

Manufacture conforming to international standards

In-house design / CAD facilities

Engineering Services

Fully equipped Engineering Design Centre

We do basic engineering as well as detail

engineering for fluid handling systems

We can generate process flow diagrams, GA

drawings, plant layouts, etc.

We can validate designs

carry out structural stress analysis

3-D modelling & plant layout services

Engineering Services

Fully equipped CAD design centre

2D & 3-D drafting & design software

Some pictures of

our works..

At Chennai, India

Some pictures of

our works..

At Sharjah, UAE

DOSING SYSTEMS

We focus on packaged skid-

mounted dosing systems

This is our core business

We have been in this business for

over 40 years

Applications – Power Plant

Ammonia Dosing (Boiler feedwater treatment)

Hydrazine Dosing (Boiler Feed Water Deaeration)

Phospate Dosing (Boiler Feed Water treatment)

Oxygen Dosing (Super-critical Power Plants)

Corrosion Inhibitor/Biocide Dosing (Cooling

water treatment)

Anti-Scalant Dosing (Cooling water treatment)

Dosing for Pre-treatment / Post-treatment/Regeneration

for R.O. & demineralization plants

Dosing for Pollution Control & Water Purification

Dosing Systems –

Applications – Power Plant

Our skid-mounted systems are fully automatic

Include all instrumentation & controls for sensing

& correcting pH, conductivity, and other

parameters According to flowmeter signal

According to water quality analyser signal

Remote Control, or, In-Situ control

Built with high-strength engineering plastic, or,

stainless steel

With high-performance plunger pumps/

diaphragm pumps/electromagnetic pumps

Our Range of Dosing

Systems (contd.)

Range of pressures:

- HP dosing: upto 500 bar

- LP dosing: from 1 bar onward

Range of dosing flow rates:

- from 0.10 lit/hr onward

- upto 1500 lit/hr and more Upto 10,000 lit/hr (polymer dosing)

SOME OF

OUR

DOSING

SYSTEMS

Standard HP Dosing System, 50 lph 120 kg/cm2. For small boilers

Standard LP dosing system10 lph 5 bar. For small boilers

Combination Dosing system

combined LP + HP dosing system with control panel

For small boilers

HP Dosing system

with 2 pumps

& local control panel

User:

Jindal Stainless

LP Dosing system, with 2

pumps, local control panel+

self-cleaning filters (16 lph 5

bar)

HP Dosing system, with 2 pumps

local control panel+ self-cleaning filters

(59 lph 150 bar)

EPC Contractor: Alstom Projects Ltd

Some details of HP Dosing system

Hydrazine Dosing system, cap.50 lph / 45 bar

Client: BHEL – PEM Delhi

User: NTPC Aravalli (2 X 500 MW)

LP Dosing system,

cap.50 lph / 45 bar

Client: BHEL – PEM

Delhi

User: Pipavav Power

700 MW gas based

combined

cycle power plant

Hydrazine Dosing System for L&T-MHI

Jaypee Nigrie Project 2 x 660 MW

Supercritical Power Plant

Ammonia Dosing system, with 2 tanks 6000 lit. cap., & control panel

Dosing Pump cap. 50 lph 45 bar

Client: BHEL Delhi. User: Kalpakkam Nuclear Power Plant

Compact dosing system (with electronic dosing pump, FRP tank)

DOSING SKIDS

FOR R.O. PLANT

OXYGEN DOSING SYSTEM FOR 660 MW

SUPER-CRITICAL POWER PLANT

OXYGEN DOSING SYSTEM FOR 660 MW

SUPER-CRITICAL POWER PLANT

Polymer Dosing System using Diaphragm Dosing Pumps

& with local control panel

FUEL OIL SYSTEMS

Fuel Oil Systems

Oil pumping and heating units

Oil decanting stations (Unloading

Systems)

LDO pumping/filtering systems

HFO transfer (booster) units

Complete fuel systems, including

tankage

Fuel Oil Systems - Range

Oil pumping & heating systems:(Fuel Oil Conditioning/Forwarding Stations)

- With screw pumps (or) gear pumps

- With steam (or) electric heaters

- Pressures upto 55 bar and more

- Flows upto 25,000 lit/hr and more

Unloading systems (decanting stations)

- Flows upto 35,000 lit/hr and more

Compete with instrumentation / control systems

Fuel Firing System for Boiler(Fuel = LSHS, with 2 Screw Pumps, 2

Steam & 1 Electric heater)

Fuel Firing System for Boiler(Fuel = LSHS, with 2 Screw Pumps, 2 Steam heaters)

(For small boilers)

Fuel Firing System for

Boiler(close up view of piping &

instrumentation)

Fuel Pumping & Heating Unit User: Nile Cements, Sudan.

Valve Skid

Pump SkidCap.: 100 LPM, 40 bar, @ 130 Deg.C


Valve SkidElectric Heater Skid 108 KW

Control Panel Details


Control Panel under testing

LDO PUMPING UNIT FOR 660 MW POWER PLANT

Client: L & T – MHI

LDO Pumping Skid for BHEL – Project: Chandwa 2 x 500 MW

LDO Pressurising Unit(13m3/hr @ 55 bar) at NTPC Talcher 63 MW power

plant

LDO Valve Skid

Client: Dong Fang Power Systems

Fuel Oil Day TankCap. 25 KL

Fuel Transfer Module for Diesel

- Turbomach Gas Turbine installed at Maruti Suzuki, Delhi

Fuel Transfer Module for Diesel

- Turbomach Gas Turbine another view

HEAVY FUEL OIL (HFO) PUMPING HEATING UNIT

FOR 110 MW POWER PLANT

Control Panel for Fuel Transfer Module

for Diesel

- Turbomach Gas Turbine

Auxiliary Modules For DG Sets

HFO circuit

HFO circulation module

HFO booster module

HFO pre-pressure module

HFO leak oil module

HFO unloading module (decanting module)

HFO return oil module

Furnace Oil Unloading Unit (for Wartsila 4 MW DG set)

Tanker Unloading System for

Heavy Fuel Oil (Caterpillar 4

MW DG set)

Pre-pressure Module for

Heavy Fuel Oil (Caterpillar 4

MW DG set)

Dual Fuel Module for HFO / MDO

(Caterpillar 4 MW DG set)

Fuel Booster Module for HFO

(Toyo Denki 3 MW DG set)

Fuel Booster Module for HFO

(Skoda 1 MW DG set)

LUBE OIL SYSTEMS

Lube Oil Circulation Systems

Both API & non-API systems

API systems as per API-610/611/614

Jacking oil systems

Seal Oil Systems (Barrier Fluid Systems)

API Reservoirs

API Reservoirs –

for export to Singapore

Lube Oil

Circulation

System for

Turbine

Gearbox

Cap: 80 LPM

Press: 7 bar

Client:

Triveni

Engineering

& Indus. Ltd.

Lube Oil

Circulation

System for

Turbine

Gearbox

Cap: 220 LPM

Client: Triveni

Engineering &

Indus. Ltd.

Lube Oil

Circulation

System for

Turbocompressor

Cap: 40 LPM

Client: Kirloskar

Ebara Pumps Ltd.

Lube Oil

Circulation

System

Cap: 900

LPM

Project:

Schenk

Turbine Rotor

Balancing

Tunnel

Lube Oil

Circulation

System-

Cooler

Module

Cap: 900 LPM

Project:

Schenk Turbine

Rotor Balancing

Tunnel

Lube Oil

Circulation

System-

Cooler

Module-

another view

Cap: 900 LPM

Project:

Schenk Turbine

Rotor Balancing

Tunnel

.

Lube Oil

Circulation

System –

12 MW

Turbine

Capacity:

590 LPM

Client:

Triveni Engg.,

Bangalore

Project:

Cairn Energy

Mangala Project

Lube Oil

Circulation

System –

Turbine 24

MW

Cap. 1000 LPM

Client:

Triveni Engg.,

Bangalore

Project:

Sonhira Sugars

Lube Oil

Circulation

System –

Turbine 24

MW

Cap. 1000 LPM

Client:

Triveni Engg.,

Bangalore

Project:

Sonhira Sugars

Lube Oil

Circulation

System -

Turbine

Cap. 1000 LPM

Client:

Triveni Engg.,

Bangalore

Project:

Sonhira Sugars

LOS for

Gearbox

Capacity:

30 LPM, 5 bar

Client:

Siemens Ltd.

Lube Oil

System for

ID Fan

Bearing

Capacity:

20 LPM, 7 bar

Client:

BHEL

Lube Oil

Systems for

Fan Bearing

(another view)

Capacity:

20 LPM, 7 bar

Client:

BHEL

Combined Fuel Gas & Lube Oil & Cooling Water module

Customer: Kawasaki, Japan





SEAL AUXILIARY

SYSTEMS

Plan 53 B

With 4

accumulators and

LD coolers

Plan 53 B

With 1 accumulator and

NC cooler

With 1 accumulator and LD cooler

Plan 53 B

Plan 52

Reservoir

Plan 23

LD cooler

Plan 54

Project:Offshore

Platform

Chevron

Petroleum

Thailand

Plan 54

Project:

Offshore

Platform

Chevron

Petroleum

Thailand

Custom

Fabricated

Products

Custom Fabricated

Products

Sampling stations (SWAS

units)

Sample coolers

Ash mixing tanks

CBD / flash tanks

SWAS

Unit

Client:

Yoshimine

Co. Ltd.,

Japan

SWAS Unit for Thailand

Flash Tanks Client:

Yoshimine Co Ltd

Japan

Deaerator Spray-tray Type for Sugar BoilerClient: Walchandnagar Inds. Ltd

Ash Tank – Export (Turkmenistan)

Instrumentation &

Controls

Instrumentation &

Controls

We completely integrate process

automation & control systems with our

mechanical systems

We offer single-source responsibility for

the control systems and the mechanical

systems

We offer end-to-end solutions for the

customer

PLC

Control

System (Allen-Bradley)

for Polymer Unit

PLC

Control


for Bentonite Unit

PLC

Control


for Bentonite Unit

(inside view)

Control panel for Polymer Dosing Unit, with 3 VFD drives

(inside view)

Control Panel for Fuel Heating

Unit

Control

Panel for

Lube Oil

Circulation

System

Control

Panel for

Fuel Oil

Pumping &

Heating

System, for export to

Sudan

Local

Control

Panel

for

Dosing

System

Control Panel for

Ammonia Dosing

system

Client: BHEL – PEM

Delhi

User: Pipavav Power

700 MW gas based

combined cycle power

plant

Control

Panel for

Diesel

Transfer

Systemwith cascade

control

Quality Systems

We are an ISO 9001: 2008 certified company

Our Core Strengths

Very strong design engineering skills

Good project management

High product quality

Providing one-stop end-to-end solution for our customers

Our Competitive

Advantage…

Short production lead times

Competitive pricing

Continuous product support

Thank YouPSI Engineering Systems