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1
Shaft ConstructionDr. Greene
Brian Doyle | Jacob Groezinger | Lillian Kravitz | John Rosser
Team 5
ISE 311 A51 – Enterprise Systems
Monday, April 11, 2016
2
Agenda
Introduction
Background
Assumptions
Analysis
Conclusions
Recommendations
Ideas for Future Research
3
Framework Analysis Conclusions Recommendations
IntroductionShaft Construction Company
(SCC)• Key Stakeholders:
• John Shaft – President & CEO• Bumpy Jonas – Lead Designer• Ellie Moore – Director of Personnel
• Objective:• 15,000 seat stadium on college
campus• Net Income: $450,000
• Client Details:• Jamestown, PA• Jamestown Community College
http://cdn0.wideopencountry.com/wp-content/uploads/2015/08/high-school-football-793x526.jpg
4
Framework Analysis Conclusions Recommendations
Background
Background• Constraints:
• August 26th, 2017 deadline• Resource allocation• Penalties
• Potential Risks:• Approximately 10-week strike• Harsh winter:
• Charge for pouring concrete
5
Framework Analysis Conclusions Recommendations
Assumptions
Project:• Project start date: June 6th, 2016
• No work on weekends
• No overtime
• Equipment and materials are out of scope
• Winter months: December, January & February
6
Framework Analysis Conclusions Recommendations
Assumptions (con’t)
Construction:
• Footings require three weeks to cure
• Work that follows footings cannot begin until curing is complete
• Site preparation and foundation includes staging areas and traffic flow redirection
• When forecasted temperatures are higher than 90 degrees, workers will utilize early mornings for heat sensitive activities
• “Filling of the field” is assumed to be activity C, build field
• Tasks can pause midway through duration and resume at a later time
7
Framework Analysis Conclusions Recommendations
Assumptions (con’t)Employees:• 67% of employees laid off during winter• 15 employees during December, January and February, 30 for other months• 5 employees utilized for management• SCC hires unionized employees• Strike begins when contract expires
Costs
• Projected net income of project: $450,000
• Indirect cost applied to alternate scenarios based off of do nothing benchmark
• Federal Holidays are insignificant
8
Framework Analysis Conclusions Recommendations
Work Breakdown Structure
9
Framework Analysis Conclusions Recommendations
Network Information
Item Structure or Field Task Duration Predecessor
A Both Site Preparation & foundation 8 weeks -B Field Subsurface drainage 4 weeks AC Field Build field 4 weeks B
D Field Installation of artificial surface 7 weeks CE Structure Footing & Curing 4 weeks & 3 weeks AF Structure Concrete Pillars 4 weeks EG Structure Steel structure 6 weeks E
H Structure Seat Galleries Concrete Pour 10 weeks FI Structure Pre-cast Galleries 11 weeks HJ Structure Roof 8 weeks GK Structure Seat Installations 4 weeks I
L Structure Office & Dressing rooms 4 weeks JM Structure Seat Painting 3 weeks K
N Structure Painting Other & Interior & Lights 5 weeks L
O Structure Scoreboard and other elctronics 4 weeks L
10
Framework Analysis Conclusions Recommendations
Risk Assessment Colder Temperatures:
• $1,640 per week to pour concrete
Strike:
• 50 percent likelihood
Penalty Clause
• Construction extends past August 26th deadline
• Cost: $18,000 per week
11
Framework Analysis Conclusions Recommendations
Given Alternatives
Do Nothing Expedite H**Expedite H**
& Double Shift C*
*Task C : Build Field**Task H : Pouring of the seat gallery supports
12
Framework Analysis Conclusions Recommendations
PERT – Do Nothing
8 B 12 12 C 16 16 D 2324 24 2432 4 36 36 4 40 40 7 47
0 A 80 15 F 19 19 H 29 29 I 40 40 K 44 44 M 47 47 - 470 8 8 0 0 0 0 0
15 4 19 19 10 29 29 11 40 40 4 44 44 3 47 47 0 478 E 150 33 N 388 7 15 15 G 21 21 J 29 29 L 33 9
9 9 9 42 5 4724 6 30 30 8 38 38 4 42
ES ID EF 33 O 37SL Descrip. 10LS DUR LF 43 4 47
Site Prep
Electric
Office DressPaint
OccupancySeat PaintSeatsPre-Cast
Roof
Footings
Sub. Drain Surface
Seat Gallaries
Steel
Pillars
Build field
13
Framework Analysis Conclusions Recommendations
Gantt Chart – Do Nothing Shaft Construction
Week Select: 1 Plan Actual % Complete Actual (beyond plan) % Complete (beyond plan)
Start June 6th July 4th August 1st September 5th November 7st December 12th February 13th April 10th May 8th
PLAN PLAN ACTUAL ACTUAL October 3rd January 9th
March 13th
ACTIVITYSTAR
TDURATIO
N START DURATIONWEEK
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
A: Site/Foundation Prep 1 7 1 7
B: Subsurface Drainage Install 8 4 8 4
C: Field Build 12 4 12 4
D: Artificial Surface Install 16 7 16 7
E: Footing Pour 8 7 8 7
F: Concrete Pillar Pour 15 4 15 4
G: Steel Structure Build 15 6 15 6
H: Seat Galleries Concrete Pour 19 10 19 10
I: Galleries Install 29 11 29 11
J: Roof Build 21 8 21 8
K: Seat Install 40 4 40 4
L: Office/Dressing Room Build 29 4 29 4
M: Seat Painting 44 3 44 3
N: Interior Paint/Electrical Install 33 5 33 5
O: Concrete Pillar Pour 33 4 33 4
17
Framework Analysis Conclusions Recommendations
Resource PERT – Do Nothing
8 B 12 12 C 39 40 D 4724 24 032 4 36 36 4 40 40 7 47
0 A 80 15 F 19 19 H 29 29 I 40 40 K 44 44 M 47 53 - 530 8 8 6 6 6 6 6
21 4 25 25 10 35 35 11 46 46 4 50 50 3 53 53 0 538 E 150 48 N 538 7 15 15 G 21 21 J 44 44 L 48 0
0 0 0 48 5 5315 6 21 21 8 44 44 4 48
ES ID EF 48 O 52SL Descrip. 1LS DUR LF 49 4 53
Steel Roof Office Dress
Electric
Pre-Cast Seats
FootingsPaint
Sub. Drain Build field Surface
Site PrepPillars Seat Gallaries Seat Paint Occupancy
18
Framework Analysis Conclusions Recommendations
Resource Gantt – Do Nothing
Week Select: 1 Plan Actual % Complete Actual (beyond plan) % Complete (beyond plan)
PLAN PLAN ACTUAL ACTUALACTIVITY START DURATION START DURATION
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55A: Site/Foundation Prep 1 7 1 7B: Subsurface Drainage Install 8 4 8 4C: Field Build 12 26 12 26D: Artificial Surface Install 40 7 40 7E: Footing Pour 8 7 8 7F: Concrete Pillar Pour 15 4 15 4G: Steel Structure Build 15 6 15 6H: Seat Galleries Concrete Pour 19 10 19 10I: Galleries Install 29 11 29 11J: Roof Build 21 22 21 22K: Seat Install 40 4 40 4L: Office/Dressing Room Build 44 4 44 4M: Seat Painting 44 3 44 3N: Interior Paint/Electrical Install 48 5 48 5O: Concrete Pillar Pour 48 4 48 4
February 13thMarch 13th
April 10th May 8th June 12thSeptember 5th October 3rd
November 7st December 12thJanuary 9th
Shaft ConstructionWEEK
Start June 6th July 4th August 1st
19
Framework Analysis Conclusions Recommendations
Gantt Chart – Expedite H
Shaft ConstructionWeek Select: 1 Plan Actual % Complete Actual (beyond plan) % Complete (beyond plan)
StartJune 6th July 4th August 1st September 5th November 7st December 12th February 13th April 10th May 8th
PLAN PLAN ACTUAL ACTUAL October 3rd January 9th March 13th
ACTIVITY START DURATION START DURATIONWEEK
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
A: Site/Foundation Prep 1 7 1 7
B: Subsurface Drainage Install 8 4 8 4
C: Field Build 12 26 12 26 D: Artificial Surface Install 40 7 40 7 E: Footing Pour 8 7 8 7 F: Concrete Pillar Pour 15 4 15 4 G: Steel Structure Build 15 6 15 6
H: Seat Galleries Concrete Pour 19 6 19 6
I: Galleries Install 25 11 25 11 J: Roof Build 21 8 21 8 K: Seat Install 36 4 36 4
L: Office/Dressing Room Build 40 4 40 4
M: Seat Painting 40 3 40 3
N: Interior Paint/Electrical Install 44 5 44 5
O: Concrete Pillar Pour 44 4 44 4
28
Framework Analysis Conclusions Recommendations
Strike Gantt Chart
Shaft Construction Week Select: 1 Plan
Actual
% Complete
Actual (beyond plan)
% Complete (beyond plan)
Start June 6th .July 4th August 1st September 5th November 7st December 12th February 13th April 10th May 8th June 12th July 3rd August 7th
PLAN PLAN ACTUAL ACTUAL October 3rd January 9th March 13th August 21st
ACTIVITY START DURATION START DURATION WEEK STRIKE
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
A: Site/Foundation Prep 1 7 1 7
B: Subsurface Drainage Install 8 4 8 4
C: Field Build 12 26 12 26
D: Artificial Surface Install 44 7 44 7
E: Footing Pour 8 7 8 7
F: Concrete Pillar Pour 15 4 15 4
G: Steel Structure Build 15 6 15 6
H: Seat Galleries Concrete Pour 34 10 34 10
I: Galleries Install 39 11 39 11
J: Roof Build 21 22 21 22
K: Seat Install 50 4 50 4
L: Office/Dressing Room Build 44 4 44 4
M: Seat Painting 54 3 54 3
N: Interior Paint/Electrical Install 48 5 48 5
O: Concrete Pillar Pour 48 6 48 6
40
Framework Analysis Conclusions Recommendations
Statistical Analysis
Probability Warm
Temp (>33O)Probability Cold Temp
(<33O) Cold AND Strike Cold OR Strike
December 48.4% 51.6% 25.8% 75.8%
January 46.8% 53.2% 26.6% 76.6%
February 56.4% 43.6% - 43.6%
41
Framework Analysis Conclusions Recommendations
Net Income & Project Duration# Scenario
Projected Net Income ($) Project Duration (weeks)
1Expedite H $474,360 49
2Expedite H & Cold $472,720 49
3Do Nothing $450,000 53
4Do Nothing & Cold $441,800 53
5Strike $403,640 57
6Strike & Cold $397,080 57
7Expedite H & Strike $381,640 57
8Close & Expedite H $381,640 57
9Expedite H & Strike & Cold $380,000 57
10Expedite H & Double Shift $360,050 58
11Expedite H & Double Shift & Cold $358,410 58
12Close $357,280 61
43
Framework Analysis Conclusions Recommendations
Conclusions
Conclusions• 76% chance of a strike or a harsh
winter• Expediting H decreases duration and
increases net income• Incur the $22,000 charge• Cut task duration from 10 to 6 weeks • Best alternative:
• No obstacles• Cold winter
44
Framework Analysis Conclusions Recommendations
Recommendations
Expedite H:Pouring of the
Seat Gallery Supports
Highest Net Income
Shortest Duration
Accounts for the Most Risk
45
Framework Analysis Conclusions Recommendations
Implementation Roadmap
Meet with leadership
Project start
Follow-up
46
Framework Analysis Conclusions Recommendations
Ideas for Future Research
Next Steps• Increase employees• Different concrete mixtures• Reassess winter forecast in
October
47
Framework Analysis Conclusions Recommendations
References
• (2013). Business Economics – A Library of Information. What is a Reasonable Profit in Construction? Retrieved from http://businessecon.org/2013/01/what-is-a-reasonable-profit-in-construction/
• (2016). Placing Concrete in Hot or Cold Weather. Sakrete. Retrieved from http://www.sakrete.com/media-center/blog-detail.cfm/bp_alias/Placing-Concrete-in-hot-or-cold-weather
• (2016). U.S. Climate Change. Temperature-Precipitation-Sunshine-Snowfall. Retrieved from<http://www.usclimatedata.com/climate/jamestown/pennsylvania/united-states/uspa0781>
• Blank, L. & Tarquin, A. (2012). Engineering Economy. New York, NY: McGraw-Hill.
• Department of Commerce. (2016). National Centers for Environmental Information (NCEI). Retrieved from <https://www.ncdc.noaa.gov/>
• Grabianowski, E. (2006, March). How Strikes Work. Retrieved from <http://money.howstuffworks.com/strike.htm>
• Mishra, G. (2016). The Constructor – Civil Engineering Home. Construction Project Costs. Retrieved from http://theconstructor.org/constrution/construction-project-costs/7677/
Questions
Appendix
50
Framework Analysis Conclusions Recommendations
Strike Resource Schedule
11/21 11/28 12/5 12/12 12/19 12/26 1/2 1/9 1/16 1/23 1/30 2/6 2/13 2/20 2/27 3/6 3/13 3/20 3/27 4/3 4/10 4/17 4/24 5/1 5/8
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
10 7 7 7 7
8 8 8 8 8 8
10 10 10 10 10 10 10 10 1010 X X X X 10 10 10 10 10
X X X X 8 8 8 8 X X X X
Strike Period X X X X18 8 8 8 18 20 20 20 20 20 25 25 25 2525 10 10 10 25 25 25 25 25 25 25 25 25 25
H
51
Framework Analysis Conclusions Recommendations
Strike Resource Schedule
6/6 6/13 6/20 6/27 7/4 7/11 7/18 7/25 8/1 8/8 8/15 8/22 8/29 9/5 9/12 9/19 9/26 10/3 10/10 10/17 10/24 10/31 11/7 11/14ID RES DUR ES LF SL 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23A 25 8 0 8 0 25 25 25 25 25 25 25 25 25B 10 4 8 36 24 10 10 10 10 C 10 4 12 40 24 10 10 10 X D 7 7 16 47 24 X X X X X X XE 12 7 8 15 0 12 12 12 12 12 12 12F 8 4 15 19 0 8 8 8 8G 10 6 15 30 9 10 10 10 10 10 10 H 8 10 19 29 0 8 8 8 8I 10 11 29 40 0J 10 8 21 38 9 10 10K 8 4 40 44 0L 8 4 29 42 9M 6 3 44 47 0N 6 5 33 47 9O 6 4 33 47 10
Total 25 25 25 25 25 25 25 25 25 22 22 22 22 22 22 22 18 18 18 18 18 18 18 18Max Resource 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
H
52
Framework Analysis Conclusions Recommendations
Strike Resource Schedule
5/15 5/22 5/29 6/5 6/12 6/19 6/26 7/3 7/10 7/17 7/24 7/3149 50 51 52 53 54 55 56 57 58 59 60
7 7 7
10 10
8 8 8 8
6 6 66 6 6 6 6 6 6 6X X 6
22 22 20 21 21 21 6 6 6 0 25 2225 25 25 25 25 25 25 25 25 25 25 25
H
53
Framework Analysis Conclusions Recommendations
Close Winter Resource Schedule
6/6 6/13 6/20 6/27 7/4 7/11 7/18 7/25 8/1 8/8 8/15 8/22 8/29 9/5 9/12 9/19 9/26 10/3 10/10 10/17 10/24ID RES DUR ES LF SL 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20A 25 8 0 8 0 25 25 25 25 25 25 25 25 25B 10 4 8 36 24 10 10 10 10 C 10 4 12 40 24 10 10 10X D 7 7 16 47 24 X X X XE 12 7 8 15 0 12 12 12 12 12 12 12F 8 4 15 19 0 8 8 8 8G 10 6 15 30 9 10 10 10 10 10H 8 10 19 29 0 8I 10 11 29 40 0J 10 8 21 38 9K 8 4 40 44 0L 8 4 29 42 9M 6 3 44 47 0N 6 5 33 47 9O 6 4 33 47 10
Total 25 25 25 25 25 25 25 25 25 22 22 22 22 22 22 22 18 18 18 18 18Max Resource 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
H
54
Framework Analysis Conclusions Recommendations
Close Winter Resource Schedule
10/31 11/7 11/14 11/21 11/28 12/5 12/12 12/19 12/26 1/2 1/9 1/16 1/23 1/30 2/6 2/13 2/20 2/27 3/6 3/13 3/20 3/27 4/3
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
X X X
10 8 8 8 8 8 8 8 8 8
10 10 10 10 10 10 10 10
18 18 18 18 0 0 0 0 0 0 0 0 0 0 0 0 0 0 18 18 18 18 1825 25 25 25 0 0 0 0 0 0 0 0 0 0 0 0 0 0 25 25 25 25 25
H
55
Framework Analysis Conclusions Recommendations
Close Winter Resource Schedule
4/10 4/17 4/24 5/1 5/8 5/15 5/22 5/29 6/5 6/12 6/19 6/26 7/3 7/10 7/17 7/24 7/31 8/744 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
10 7 7 7 7 7 7 7
10 10 10 10 10 10 10 10 10 10 10
8 8 8 88 8 8 8
6 6 66 6 6 6 6 6 6 6 6
18 18 18 18 22 22 22 22 16 20 17 15 15 15 15 13 13 625 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
H
56
Framework Analysis Conclusions Recommendations
Close Winter Expedite H: Resource Schedule
6/6 6/13 6/20 6/27 7/4 7/11 7/18 7/25 8/1 8/8 8/15 8/22 8/29 9/5 9/12 9/19 9/26 10/3 10/10 10/17ID RES DUR ES LF SL 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19A 25 8 0 8 0 25 25 25 25 25 25 25 25 25B 10 4 8 36 24 10 10 10 10 C 10 4 12 40 24 10 10 10 X D 7 7 16 47 24 X X XE 12 7 8 15 0 12 12 12 12 12 12 12F 8 4 15 19 0 8 8 8 8G 10 6 15 30 9 10 10 10 10H 8 10 19 29 0I 10 11 29 40 0J 10 8 21 38 9K 8 4 40 44 0L 8 4 29 42 9M 6 3 44 47 0N 6 5 33 47 9O 6 4 33 47 10
Total 25 25 25 25 25 25 25 25 25 22 22 22 22 22 22 22 18 18 18 18Max Resource 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
H
57
Framework Analysis Conclusions Recommendations
Close Winter Expedite H: Resource Schedule
10/24 10/31 11/7 11/14 11/21 11/28 12/5 12/12 12/19 12/26 1/2 1/9 1/16 1/23 1/30 2/6 2/13 2/20 2/27 3/6 3/13 3/20 3/27 4/320 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
X X X X
10 10 8 8 8 8 8 8
10 10 10 1010 10 10 10 10 10 10 10
18 18 18 18 18 0 0 0 0 0 0 0 0 0 0 0 0 0 0 18 20 20 20 2025 25 25 25 25 0 0 0 0 0 0 0 0 0 0 0 0 0 0 25 25 25 25 25
H
58
Framework Analysis Conclusions Recommendations
Close Winter Expedite H: Resource Schedule
10/24 10/31 11/7 11/14 11/21 11/28 12/5 12/12 12/19 12/26 1/2 1/9 1/16 1/23 1/30 2/6 2/13 2/20 2/27 3/6 3/13 3/20 3/27 4/320 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
X X X X
10 10 8 8 8 8 8 8
10 10 10 1010 10 10 10 10 10 10 10
18 18 18 18 18 0 0 0 0 0 0 0 0 0 0 0 0 0 0 18 20 20 20 2025 25 25 25 25 0 0 0 0 0 0 0 0 0 0 0 0 0 0 25 25 25 25 25
H
59
Framework Analysis Conclusions Recommendations
Close Winter Expedite H: Resource Schedule
4/10 4/17 4/24 5/1 5/8 5/15 5/22 5/29 6/5 6/12 6/19 6/26 7/3 7/1044 45 46 47 48 49 50 51 52 53 54 55 56 57
10 7 7 7 7 7 7
10 10 10 10 10 10 10
8 8 8 88 8 8 8
6 6 66 6 6 6 6 6 6 6 6
18 18 18 18 22 22 22 30 21 15 15 13 13 1325 25 25 25 25 25 25 25 25 25 25 25 25 25
H
60
Framework Analysis Conclusions Recommendations
Weather DataDecember Mean = 32.56o FJanuary Mean = 32.61 o FFebruary Mean = 33.88 o F
December Standard Deviation = 10.136January Standard Deviation = 5.076February Standard Deviation = 5.374
December Z-value = 0.043778January Z-value = 0.077565February Z-value = -0.16281
H
61
Framework Analysis Conclusions Recommendations
Indirect Costs
(x)*(0.09) = $450,000$5,000,000 = xCosts = $5,000,000 - $450,000 = $4,550,000Project overhead = (5% + 15%)/2 = 10%General overhead = (2% + 5%)/2 = 3.5% Indirect costs = (0.1)*($4,550,000) + (0.035)*($4,550,000)Indirect costs = $614,250Weekly indirect cost = $614,250/53 = $11,589.63
H