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The Phosphorus Problem: Treatment Options and Process Monitoring Solutions YSI WATER RESOURCE RECOVERY WEBINAR

The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

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Recent events have demonstrated that excess phosphorus in receiving waters can create many serious problems including impairment of drinking water supplies. For this reason and others, incorporation of phosphorus limits into NPDES discharge permits is occurring in many states. Many water resource recovery facilities (WRRFs) are being required to remove phosphorus for the first time and will need to add a process to the flow sheet. A discharge limit of 1.0 mg/L may be achieved most cost-effectively with chemical addition. Enhanced biological treatment may be needed to meet lower limits down to 0.5 mg/L and below. Additionally, biological treatment has other potential benefits. Regardless of the treatment method, continuous monitoring is essential. Critical parameters include orthophosphate, dissolved oxygen, oxidation-reduction potential (ORP), total suspended solids, and nitrate.

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Page 1: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

The Phosphorus Problem: Treatment Options and Process Monitoring Solutions YSI WATER RESOURCE RECOVERY WEBINAR

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Page 2: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

What is Phosphorus?

• Essential to life – all living organisms require it • No substitutes • Major component of fertilizer • Creates nuisance conditions in excess • Limiting nutrient in fresh water • High quality reserves are depleting

It’s more than just the letter ‘P’

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Page 3: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

‘P’ Promotes Growth of Algae

• Human health • Environmental • Economic

Excessive algal growth has many undesirable effects

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Page 4: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

How Does ‘P’ Get Into Surface Water?

4

Diffuse sources Point sources

Page 5: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Regulating ‘P’ in Point Source Discharges

• Technology-based limits (TBL) • Typically 1.0 mg/L TP monthly average

• Total Maximum Daily Load (TMDL) • Mass-based limit – as treated water flow ↑ concentration must ↓

• Water quality based emission limits (WQBEL) • Numeric concentration limit to not cause adverse effects

3 types

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Page 6: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Status Of Numeric Nutrient Criteria (WQBEL)

Current

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Page 7: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Status Of Numeric Nutrient Criteria (WQBEL)

2016

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Page 8: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

The Wisconsin Example

Adverse effects threshold depends on surface water type

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Page 9: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

What Are You Going To Do?

Options for complying with ‘P’ limits

• Variance based on economic feasibility • Water quality trading

• Trade with your neighbor • Adaptive management

• Watershed based • Operational changes / add chemical

• Improve treatment process • Significant upgrades likely if WQBEL

is < 0.6 mg/L • Compliance schedule will extend 5+

years (not more than 9 years)

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Page 10: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Phosphorus Removal Treatment Options

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Page 11: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Terminology

• ‘P’ = phosphorus • TP = total phosphorus = particulate + dissolved phosphorus • Orthophosphate = dissolved phosphorus = PO4

3-

• (E)BPR = (Enhanced) Biological Phosphorus Removal • Oxic = aerobic = DO • Anoxic = DO; NO3 • Anaerobic = DO; NO3

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Page 12: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

How is ‘P’ Removed?

2 ways

1. Biological 2. Chemical

Basic concept: ‘P’ dissolved ‘P’ Particulate

‘P’

Page 13: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

How is ‘P’ Removed?

2 ways

1. Biological 2. Chemical

Basic concept: ‘P’ dissolved ‘P’ Particulate

‘P’

Page 14: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Effluent TP

Most WRRFs Are Not Designed to Remove ‘P’ Some ‘P’ removal occurs normally

14

Soluble - P (Ortho-P)

Particulate P

Influent

Soluble - P

Particulate P

Secondary Effluent

TP

Biological Transformation

WAS

Page 15: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Bio or Chem P Removal

Most WRRFs Are Not Designed to Remove ‘P’ Some ‘P’ removal occurs normally

15

Particulate P

Treated Effluent

Effluent TP

WAS

Soluble - P

Page 16: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Chemical Removal – How It Works

Addition of ferric or alum to water triggers a complex chain reaction

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Takacs, et al (2011), “Chemical P removal – from lab tests through model understanding to full-scale Demonstration“, Influents, Water Environment Association of Ontario.

‘baby’ ferric hydroxide floc

Page 17: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Fe:P ratio (moles)

Dis

solv

ed P

targ

et, m

g/L Model Prediction

Plant Data

Surface complexation + Co-Precipitation + Other competing reactions Increased sludge production & alkalinity consumption

Relationship Between Dosage and Ortho P

Surface complexation

Lower sludge production & alkalinity consumption

Page 18: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Chemical P Removal

Control strategies • Pre-precipitation

Fe/ Al

‘P’

Page 19: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Chemical P Removal

Control strategies • Simultaneous

precipitation Fe / Al Fe / Al

‘P’

Page 20: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Chemical P Removal

Control strategies

• Post precipitation

‘P’

Fe / Al

Page 21: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Chemical P Removal

Control strategies

• Multiple dosing points

Page 22: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Why EBPR works? Energy Released by PHB oxidation is 24-36 times energy required for PHB storage

EBPR (Enhanced Biological Phosphorus Removal) Mechanism

Aerobic Anaerobic

Waste Sludge Loaded with P

BOD (VFA) uptake & C (PHB) Storage P release

Feed condition Battery charging

Ortho- P

• PHB Oxidized

• Excess P Uptake

Starved condition Battery discharging

Page 23: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Anaerobic/Oxic (A/O) Process Configuration

RAS

Anaerobic Aerobic

Net P Removal

Ortho-P ≥3 x Infl. Ortho-P

BOD PHB Storage

BOD Oxidized

Concentrations in Bioreactor

Location in Bioreactor

Page 24: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Biological Phosphorus Removal

1. Excess phosphorus 2. Readily degradable carbon 3. Cyclic anaerobic/oxic conditions

3 requirements

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Page 25: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Phosphorus Removal Monitoring Solutions

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Page 26: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Orthophosphate Cabinet Analyzers

Chemical or biological removal

• Wet chemistry • 4 main components:

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• Electronics • Photometer & tubing • Sample transport • Reagent & solutions

Page 27: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Features of an Online Analyzer

• Low reagent consumption • Suitable for outdoors • Automatic calibration • Integrated permeate pump • Filter module

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Page 28: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Monitoring for Chemical P Removal

• Effluent monitoring

P 700 IQ

Page 29: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Monitoring for Chemical P Removal

• Feedback control • Pre-precipitation

P 700 IQ

Page 30: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Monitoring for Chemical P Removal

• Feedback control

• Simultaneous precipitation

P 700 IQ

P 700 IQ

Page 31: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Monitoring for Chemical P Removal

• Feedback control

• Post precipitation

P 700 IQ

Page 32: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Monitoring for Chemical P Removal

• Feed forward control

P 700 IQ

Page 33: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Watertown, WI Simultaneous precipitation

Page 34: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Chemical Cost Reduction

Analyzer installed in 2012

$0

$20,000

$40,000

$60,000

$80,000

$100,000

2011 2012 2013 2014 todate

Ferric chloride costs

Annual expense

• 3.0 mgd • Limit = 1.0 mg TP /L

(for now) • Paid for itself in 1 year

+ other benefits • Decreased sludge

production

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Page 35: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

EBPR Monitoring

• COD/BOD • DO • Nitrate • TSS • ORP • Blanket depth

Everything is important!

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Page 36: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Biological ‘P’ Removal

Orthophosphate release and uptake • ‘P’ - release / anaerobic

• Adjust mixing • Activate swing

zone

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P 700 IQ

Page 37: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Biological ‘P’ Removal

Orthophosphate release and uptake

• ‘P’ – uptake / oxic

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P 700 IQ

Page 38: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

0.0

2.0

4.0

6.0

8.0

10.0

0.0% 20.0% 40.0% 60.0% 80.0% 100.0%

Aeration Volume (% of Total Aeration Vol.)

Ort

ho-P

, mg/

L

10-Sep-07

11-Sep-07

12-Sep-07

Courtesy City of Xenia

Dissolved Oxygen

‘P’ uptake is rapid when conditions are right

Page 39: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

‘P’ Uptake in Oxic Zone

Too low DO concentration limits performance

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Anaerobic Aerobic

‘P’ Release

Infl. TP

Ortho-P

Location Along Bioreactor

Page 40: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

‘P’ Uptake in Oxic Zone

Too low DO concentration limits performance

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Anaerobic Aerobic

‘P’ Release

Infl. TP

Ortho-P

Location Along Bioreactor

~55%

~30%

Page 41: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

EBPR Monitoring

ORP

Reproduced G Olsson, M Nielsen, Z Yuan, A Lynggaard-Jensen, J-P Steyer (2005) Science & Technical Report No. 15, Instrumentation, Control, and Automation in Wastewater Systems, with permission from the copyright holders, IWA Publishing

Page 42: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

ORP Control of Intermittent Aeration

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Page 43: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Biological ‘P’ Removal

• Too low – not enough time for PAO’s • Too high

• Secondary release • Competition • Settleability

The role of SRT

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Page 44: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

‘P’ Removal and Sludge Settleability

Don’t let the ‘P’ get away!

10% P

6% P

8% P

4% P

2% P

Effluent TP = Dissolved P + Particulate P

Page 45: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Process Control Strategy for Achieving the Lowest Effluent TSS SRT control and sludge blanket control

45 Wahlberg, E. “What makes secondary clarifiers work”, WEFTEC 2013

Page 46: The Phosphorus Problem: Treatment Options and Process Monitoring Solutions | YSI

Further reading

• Neethling, et al, Factors influencing the reliability of enhanced biological phosphorus removal, WERF report 01-CTS-3ASP, 2005.

• Jeyanayagam, S. and Husband, J., Chain Reaction: How chemical phosphorus removal really works, Water Environment & Technology, 2009.

• USEPA, Phosphorus Removal Design Manual (purple book), EPA/625/1-87/001, 1987.

• Narayanan, B. et al, Critical role of aerobic uptake in biological phosphorus removal, WEFTEC proceedings, 2006.

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