Product Analysis & Development

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PODUCT ANALYSIS AND DEVELOPMET

PRESENTED BY:

MUKESH KUMARRAJEEV SHARAN

DEPARTMENT OF FASHION TECHNOLOGY

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OBJECTIVES To have a learning experience of all the activities involved with

the execution of an order in an apparel company To learn about the sourcing procedure, lead times and cost factors. To learn the analysis of a product and its development process.


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INTRODUCTION learning experience of analysing and developing a product.

Main activities Fabric selection Trims selection Fabric and trims testing Development of sample Production planning


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SAMPLE INTRODUCTION Family: Shirt Line Group: Formal Target: Men & Boys Brand: Auburn Hill Manufacturer: Arvind Mills Pvt Ltd Size: 44


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SAMPLE COMPONENTS

Collar Collar Stand Yoke Back Front Sleeve Cuff Front Placket Sleeve Placket Pocket


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FABRIC

FABRIC: Woven CONSTRUCTION: Plain Weave (Fill-A-fill) FIBRE CONTENT: 60-40 Cotton-poly EPI-PPI: 150-80


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REASONS FOR SELECTION

Elaborate sewing operation in the garment. Basic garment type (also can be referred as classic) for

manufacturing units- providing the opportunity for basic operations of formal shirt.

Presence of various design elements like lap-felt seam with Dual needle Chain stitch, will give us opportunity to learn more in comparison to the normal operations in the formal shirt.

Construction of fabric


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PREPARING A DEVELOPMENT PLAN

STUDY OF THE GARMENT

SOURCING OF MATERIALS

TESTING PATTERN DEVELOPMENT

CONVERSION OF FINAL PRODUCT

DISPATCH


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APPROACHES

STUDYDESIGN

MATERIAL REQUIREMENT


FABRIC

GARMENT TRIMS

PACKING TRIMS

RAW MATERIALS

DEPARTMENT OF FASHION TECHNOLOGY 10


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SOURCINGSUPPLIER NAME DESCRIPTION COST (INR) UNIT CONS./SHIRT COST/SHIRT (INR) TOTAL COST /SHIRT

(INR)

FABRIC 60-40 cotton poly 80/meter 1.8 144 148.32

SEAFULL PACIFIC LTDPlastic Buttons 12L 72/bag 12 6.00 6.18

Plastic Buttons 10L 60/bag 3 1.25 1.29

MADURA COATS PVT LTD INDIA

Thread 85/box 76 12.16 12.53

DYNA SALES - INDIA Fusing 7000/roll 0.23 15.87 16.35

EMJAY NARROW WOVEN FABRICS

Main Label 0.55/pc 1 0.55 0.55

Wash Care label 0.5/pc 1 0.50 0.50

Content label 0.45/pc 1 0.45 0.45

Size label 0.3/pc 1 0.30 0.30

SHREYA GRAPHICS

Butterfly 0.85/pc 1 0.850 0.85

PVC Patti 2.8/pc 1 2.800 2.80

Paper Patti 0.38/pc 1 0.380 0.38

Tissue Paper 1.57/pc 1 1.57 1.57

Back Support 3.2/pc 1 3.200 3.20

Poly bag 2.2/pc 1 2.200 2.20

Hang Tag 2.000/pc 1 2.000 2.00

Barcode Stickers 1.000/pc 1 1.000 1.00

Brass Pin 0.15/pc 5 0.75 0.75

Collar Inlay Bone 1.00/pc 2 2.00 2.00

Metal Clips 0.40/pc 4 1.60 1.60

Loop Pins 0.40/pc 1 0.40 0.40

Price Tag 0.50/pc 1 0.50 0.50

MANU GRAPHICS - BANGALORE

Carton/Pre-pack sticker 0.83 1 0.830 0.83

GIRIRAJ PACKAGING - BANGALORE

Carton Box 75.00 0.050 3.750 3.75

MADEIRA - BANGALORE Embroidery Thread 89.00 15.000 1.335 1.34211.64

Pattern Making

Marker development

Grading

DEVELOPMENT OF PATTERNS


PRODUCT PROCESS

PROCESS

FABRIC AUDIT SPREADING CUTTING SEWING FINISHING PACKING


PRODUCTION PLANNING

PROCESS

STORES PLANNING MARKER PLANNING LINE PLANNING MAN POWER PLANNING


MARKER PLANNING

•Each Lay consist 50 plies


20 lays 38 44 44 38

30 lays 40 42 42 40

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MAN POWER PLANNING


DEPARTMENT OPERATOR HELPER SUPERVISOR ADMINISTRATION HEADFabric Storage - 4 1 2 MRP

1 data entry operator

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Trim Stores 4 1 21MRP 1 data entry

operatorSpreading 4 1 1 2 data entry

operators1

Cutting 6 1 1Cut parts Inspection

20 1

Ticketing & bundling

10 1

Sewing 126 15 3 2 IE engineer

1 data entry operator

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Warehouse 4 1 1PPC 4 1PM & CAD 2 1 2 costing executive

1 PM master

1

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COSTING

•Labor Cost


A grade o/p cost B grade o/p cost helper supervisor TOTALSEWING 158400 38880 18000 11520 226800 SPREADING 3024 630 2307.36 5961.36CUTTING 6000 750 2403.5 9153.5INSPECTION 6120 255 816 7191TICKETING 3060 255 816 4131 TOTAL 164400 51084 19890 17862.86 253236.9

Labor cost/shirt= Rs25.33Material cost/shirt= Rs 211.64Margins= 10%Direct cost of shirt= Rs. 260.67

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Thank you


Lifestyle

Product Analysis & Development