WelcomeWelcome

Distinguish representatives from BIS, Distinguish representatives from BIS,

participants from the Industry & my participants from the Industry & my

colleagues, I on the behalf of R & D colleagues, I on the behalf of R & D

Centre of Bicycle welcome here all of Centre of Bicycle welcome here all of

you to discuss about this very useful you to discuss about this very useful

subject. It is a matter of great subject. It is a matter of great

pleasure for all of us gathered here to pleasure for all of us gathered here to

discuss about the latest developments discuss about the latest developments

done in different areas of Bicycle & done in different areas of Bicycle &

Bicycle components.Bicycle components.

As we all know that Bicycle is still the As we all know that Bicycle is still the

major mean of transport for the common major mean of transport for the common

man so lot of attention is needed in this man so lot of attention is needed in this

area. I am very thankful to BIS team area. I am very thankful to BIS team

under the leadership of Sh. S. M. Bhatia, under the leadership of Sh. S. M. Bhatia,

Deputy Director General (Tech), BIS and Deputy Director General (Tech), BIS and

representatives from R & D Institute who representatives from R & D Institute who

will interact with you to discuss about will interact with you to discuss about

what they have done and achieved in this what they have done and achieved in this

area.area.

R&D Centre has been set up with the assistance of UNDP/UNIDO. For the uplift of Small Scale Industry & has state of machinery. Engineers have been trained abroad in reputed organisations.

Our institute has already designed, developed & fabricated many tools, rigs, fixture, gauges & Testing Equipments & Special Purpose Machines for the Bicycle Industry to uplift the technological level as well as to enhance the production meeting requirements a per National/ International Standards.

Role of R & D in the development of Role of R & D in the development of Bicycle/Bicycle components:Bicycle/Bicycle components:

Research and development Centre assist Research and development Centre assist

industry to adopt innovative technologies industry to adopt innovative technologies

to better their productivity and quality of to better their productivity and quality of

product.product. Provides Low Cost Automation to Provides Low Cost Automation to

the industry to economise on production the industry to economise on production

process & technology.process & technology.

Objectives:Objectives: To create and provide facilities for To create and provide facilities for

increasing and diversify production of increasing and diversify production of industrial unitsindustrial units

To achieve the optimum productivity To achieve the optimum productivity levels for industrial unitslevels for industrial units

To upgrade quality compatible with To upgrade quality compatible with international standardsinternational standards

To provide man power trainingTo provide man power training

FacilitiesFacilities

Marketing and consultancyMarketing and consultancy Product design and developmentProduct design and development Precision tool roomPrecision tool room Testing and calibrationTesting and calibration Special purpose machinesSpecial purpose machines Mass production machinesMass production machines TrainingTraining

Marketing and consultancyMarketing and consultancy Assist the industrial unit in identifying Assist the industrial unit in identifying

the technological up gradation areasthe technological up gradation areas Helps in achieving productivity and Helps in achieving productivity and

quality of productquality of product Undertakes shop floor consultancy for Undertakes shop floor consultancy for

modernization and feasibility reports.modernization and feasibility reports. Assists in designs and installation of Assists in designs and installation of

low cost automation equipments.low cost automation equipments. Undertakes analysis and monitoring of Undertakes analysis and monitoring of

industrial effluent pollutants.industrial effluent pollutants.

Product design and developmentProduct design and development

Undertakes designs and development Undertakes designs and development

of:of:

New or modified products.New or modified products. Jigs, fixtures, tooling and gauges.Jigs, fixtures, tooling and gauges. PrototypesPrototypes Complete tools for adoption of Complete tools for adoption of

innovative and latest manufacturing.innovative and latest manufacturing.

Precision Tool RoomPrecision Tool Room

Equipped with high precision and Equipped with high precision and general-purpose tool production general-purpose tool production machines. We also undertake machines. We also undertake manufacturing of press tools, dies, manufacturing of press tools, dies, jigs, fixtures, inspection gauges, test jigs, fixtures, inspection gauges, test rigs, reconditioning and maintenance rigs, reconditioning and maintenance of dies tryout for cold forging and of dies tryout for cold forging and pressure die casting tools.pressure die casting tools.

Testing and calibrationTesting and calibration

Testing and calibration facilities of R&D Testing and calibration facilities of R&D Centre are duly certified with ISO 9001-Centre are duly certified with ISO 9001-2000, BIS approved, NABL accredited. 2000, BIS approved, NABL accredited. We are providing following facilities to We are providing following facilities to the Bicycle & Light Engg. Industry:the Bicycle & Light Engg. Industry:

Complete testing and evaluation for Complete testing and evaluation for physical, chemical, metallurgical, NDT physical, chemical, metallurgical, NDT and surface finish parameter of ferrous and surface finish parameter of ferrous and non-ferrous engineering and non-ferrous engineering components.components.

Testing and evaluation of parts, sub Testing and evaluation of parts, sub

assemblies and complete assemblies of assemblies and complete assemblies of

bicycle and sewing machines as per bicycle and sewing machines as per

ISO/BIS/DIN/JIS standard specifications.ISO/BIS/DIN/JIS standard specifications. Calibration facilities with respect to Calibration facilities with respect to

mechanical measurements of length, angle, mechanical measurements of length, angle,

force, pressure and volume with tractability force, pressure and volume with tractability

to national apex body of India.to national apex body of India. Design development and calibration of full Design development and calibration of full

range of test rigs required for testing of range of test rigs required for testing of

bicycle and sewing machines bicycle and sewing machines

manufacturing.manufacturing.

Special purpose machinesSpecial purpose machinesR & D Centre assist in planning and R & D Centre assist in planning and identification of plant and machinery identification of plant and machinery and equipment for setting up turnkey and equipment for setting up turnkey projects in bicycles and sewing projects in bicycles and sewing machines manufacturing.machines manufacturing.

Assists in turn key projects for semi Assists in turn key projects for semi automatic assembly lines for bicycles automatic assembly lines for bicycles and sewing machine manufacturing.and sewing machine manufacturing.

Undertakes manufacturing of SPM’s Undertakes manufacturing of SPM’s for bicycle & sewing machine for bicycle & sewing machine industry.industry.

Mass production machinesMass production machines

Assist in exposure and undertakes Assist in exposure and undertakes regular production lots on mass regular production lots on mass production machines listed below.production machines listed below.

CNC horizontal machines Centre with CNC horizontal machines Centre with 36 ATC and 600 x 600 mm bed size.36 ATC and 600 x 600 mm bed size.

Four station automatic transfer Four station automatic transfer mechanism cold forging machines to mechanism cold forging machines to handle, cold heading quality materials handle, cold heading quality materials with 8.0-18 mm dia meter wire coils.with 8.0-18 mm dia meter wire coils.

Medium frequency (3-35 kHz) units Medium frequency (3-35 kHz) units with induction hardening attachment.with induction hardening attachment.

80 T; cold chamber pressure die 80 T; cold chamber pressure die casting machines.casting machines.

TrainingTraining R & D Centre is well equipped to R & D Centre is well equipped to

impart basic skills and specific need impart basic skills and specific need base engineering and management base engineering and management skills training programmes through skills training programmes through formal and informal education and formal and informal education and training programmes.training programmes.

Three-year regular diploma course in Three-year regular diploma course in mechanical engineering and mechanical engineering and production engineering approved by production engineering approved by AICTE, New Delhi.AICTE, New Delhi.

Two year regular certificate course Two year regular certificate course approved by Punjab state board for approved by Punjab state board for technical education and training in technical education and training in the trades of machinist, machine the trades of machinist, machine maintenance and quality assurancemaintenance and quality assurance

Industry specific short-term training Industry specific short-term training courses available in R & D campus courses available in R & D campus as well as in industry premisesas well as in industry premises

Industry based specific technical skill Industry based specific technical skill up gradation short-term training up gradation short-term training coursecourse

Technical extensive workshop and Technical extensive workshop and seminars.seminars.

Awareness & technical exposure, Awareness & technical exposure, symposia and visits.symposia and visits.

RR & D Centre has contributed in the design, development & production of following modified Bicycle components:

Aluminium Hub Butted Column Fork Blades Cold Forged Free Wheel Pedal Axle (Cold Forged) B.B. Axle (Round & square Head) Handle FitmentsHandle Fitments B.B.CUPB.B.CUP Hub ConeHub Cone

In exception to above, R & D Centre has developed Special Purpose Machines (SPM’s) for improving the quality as well as production level of various bicycle components. Following is the detail of SPM’s designed, Developed and Fabricated at R & D Centre.

Tube Tapering Machine (Four Stations)

Fork Butted Column Machine

Fork Blade Bending Machine Frame & Fork Assembly Machines Miotering Machines Hub Cup Fitment Machine

It is further added that these machines are import substitutes being supplied to the industry at very reasonable & affordable price.

R & D Centre is regularly in touch with R & D Centre is regularly in touch with

the Bicycle Industry to discuss & the Bicycle Industry to discuss &

provide technical support in working out provide technical support in working out

various quality requirements. We have various quality requirements. We have

designed, developed & manufactured designed, developed & manufactured

Test Rigs & Testing Equipments for Test Rigs & Testing Equipments for

Bicycle/Bicycle Components. These Bicycle/Bicycle Components. These

Testing Equipments are being supplied Testing Equipments are being supplied

with computer interface as per with computer interface as per

National/International Standards. National/International Standards.

Following is the detail of Testing Following is the detail of Testing

Equipments:Equipments: Sr. Sr.

NoNo..

DescriptionDescription Ref. StandardRef. Standard

1.1. Multi-component Testing M/c Multi-component Testing M/c (Static Load) For Bicycle (Static Load) For Bicycle ComponentsComponents

IS: 10613 -2004IS: 10613 -2004

2.2. Frame & Fork Testing Machine Frame & Fork Testing Machine (falling Assy.)(falling Assy.)

IS: 10613-2004IS: 10613-2004

3.3. Fork Dynamic Tester Fork Dynamic Tester (Computer Interface)(Computer Interface)

ISO: 4210-ISO: 4210-1061310613

4.4. Frame & Fork Dynamic TesterFrame & Fork Dynamic Tester As per JISAs per JIS

5.5. Tyre Endurance TestTyre Endurance Test IS: 2414-1991IS: 2414-1991

6.6. Pedal Kinematics TestPedal Kinematics Test IS: 628-1993IS: 628-1993

7.7. Bicycle SaddleBicycle Saddle IS: 4910IS: 4910

8.8. Saddle Torque TestSaddle Torque Test IS: 10613 -2004IS: 10613 -2004

9.9. Saddle Mechanical TestSaddle Mechanical Test IS: 4910IS: 4910

10.10. Handle Bar Dynamic TestHandle Bar Dynamic Test IS: 4910 IS: 4910 IS: 10613-IS: 10613-

20042004

11.11. Brake Part Performance TestBrake Part Performance Test IS: 10613-IS: 10613-20042004

12.12. Rim Compression Load TestRim Compression Load Test IS: 624-1981IS: 624-1981

13.13. Hub Durability TestHub Durability Test As per JISAs per JIS

14.14. Brake Performance Test Brake Performance Test EquipmentEquipment

IS: 10613-IS: 10613-20042004

Specification of E-BikeSpecification of E-Bike

• Type of motor : PMDC 36 Volt Brushless

• Rated out put : 200 Watts approx.

• Type of Batteries : Dry lead acid batteries12 volt 7.6 AH (3 Nos.)

• Charging time : 3 – 4 hours

• Running span without : 25 – 30 k.m. assistance

• Range of speed with single : 0 – 30k.m. per hour Rider without assistance

• Total weight of E-Bike : 33 KG

For any query you are most welcome.For any query you are most welcome.

I once again thank you for sparing your I once again thank you for sparing your

valuable time.valuable time.

I wish this seminar would be quite I wish this seminar would be quite

successful & absorbing one for the Bicycle successful & absorbing one for the Bicycle

Industry and will go lone way to Industry and will go lone way to

standardise the products to improve the standardise the products to improve the

productivity.productivity.

Thanks! Thanks!