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• 100% free cooling• lower cost• increased resilience
The largest energy consuming element apart from the IT load is the Compressor!!
TRADITIONAL chilled water system
SOLUTION – reduce or completely remove dependency on mechanical cooling
IT LoadElectrical lossesCooling
PUE = 2.0
The largest energy consuming element apart from the IT load is the Compressor!!
SOLUTION – reduce or completely remove dependency on mechanical cooling
IT LoadElectrical lossesCooling
PUE = 1.15
INDIRECT Adiabatic system
• Leverage natural cooling properties of outdoor air but keep contamination out
INDIRECT
• Decrease effective temperature of outdoor air in summer by increasing moisture content
ADIABTIC & EVAPORATIVE
INDIRECT adiabatic & evaporative
TYPICAL arrangement
Reproduced with kind permission of Nicholas Webb Architects and Digital Realty
EXCOOL winter operation
• Hot return air indirectly cooled by cold outdoor air
EXCOOL summer operation
• Warm outdoor air cooled by addition of moisture
EXCOOL extreme temperature
• Supply air cooling supplemented by ‘top-up’ DX pack
SECONDARY air at summer peak
UK design ambient condition
Adiabatic Process
Heat exchanger entering condition
35°C
25% RH
21°C
EXCOOL mechanical cooling thresholds
No mechanical cooling required if
outdoor air condition in blue zone
Global peak wet bulb temperatures
°C wb
35
30
25
20
15
For units running at full speed based on ASHRAE TC9.9 environmental envelopes and return temp 12°C above supply temp.
EXCOOL mechanical cooling thresholds
A
R24
THRESHOLDSA = ASHRAE Class 1 allowableR = ASHRAE recommended24 = 24°C supply temperature
Wet bulb temperature frequency - AnnualOSLO/GARDERMOEN, Norway (013840)
OPERATIONAL thresholds
Com
pres
sor a
ctiva
tion
poin
t to
mai
ntai
n 24
°C s
uppl
y
Adia
batic
acti
vatio
n po
int t
o m
aint
ain
24°C
sup
ply
-10 -5 0 5 10 15 20 25 30
Wet bulb temperature frequency - AnnualLONDON/HEATHROW AIR, United Kingdom (037720)
Wet bulb temperature (°C)
Com
pres
sor a
ctiva
tion
poin
t to
mai
ntai
n 27
°C s
uppl
y
PUE – Power usage effectiveness
PUE = Total Facility Power IT Equipment Power
The average Power Usage Effectiveness (PUE) rating for data centres is 1.8, according to a survey of more than 500 data centres conducted
by The Uptime Institute
pPUE = IT Equipment Power + cooling system power IT Equipment Power
Typical Free cooling chiller system in London estimated pPUE = 1.20
City % Free Cooling Mech Cooling Hours pPUE
Recommended Allowable Recommended Allowable
London 100 100 0 0 1.025
Paris 99.95 100 4 0 1.026
Amsterdam 99.99 100 1 0 1.025
Madrid 99.95 100 4 0 1.027
Moscow 100 100 0 0 1.022
New York 97.91 100 183 0 1.034
Riyadh 99.95 100 4 0 1.066
• ‘Recommended’ and ‘Allowable’ refer to the environmental control envelopes recommended by ASHRAE TC 2011 Thermal Guidelines for Data Processing Environments
• Based upon 1MW IT load running at an annualised average of 75%• Data Source ASHRAE weather data viewer 4.0• Supply temp 24°C, return 36°C. Supply temp allowed to rise to 27°C (recommended) and 32°C (allowable).• Aisle containment in place maintaining a 12K ΔT between supply and return.• Resilience based on N+1 and pPUE calculated with all units running.• pPUE = (Cooling input power + IT power ) ÷ IT power
EXCOOL global efficiency
Key observation – PUE of ≤ 1.15 achievable in many locations
Additional EnergyMechanical cooling and Humidification
DIRECT air – viable alternative?
Contamination RiskForest fire in Moscow
shrouds city in smoke for several weeks in 2010.
Outdoor air systems in full re-circulation with 100%
mechanical cooling.Mechanical Cooling and dehumidification
Humidification
Silver Sulfide generated corrosion leading to copper creep and silver whisker growth ultimately resulting in server failure.**Randy Schueller – Dell – Creep Corrosion on Lead Free Printed Circuit Boards in High Sulfur Environments Oct 2007
Corrosion of Silver Soldered Joints due to Sulphur based gaseous contamination and high humidity/ temperature.*
• Full mechanical cooling support
required
Traditional chilled water and direct air
• 25% ‘top-up’ for extreme days
only. Runs for 4 hours per year
EXCOOL in Madrid
• No mechanical cooling required
– 100% ‘free’ cooling
EXCOOL in London
MECHANICAL cooling reduction
Based on ASHRAE TC9.9 recommended envelope and ASHRAE WD view 4.0 weather data.
• 60% reductionGenerator
• 70% reductionTransformer
• Reduced in sizeDiesel storage
ELECTRICAL infrastructure reduction
Relative to traditional chilled water and direct air systems.
CAPITAL cost saving
London 1MW Data Centre Cooling Approximate Capital Costs €
Values are approximate and for comparative purposes only. Costs may vary depending upon data centre design, equipment specification and selection and site conditions
Free Cooling Chillers Excool £-
£200,000.00
£400,000.00
£600,000.00
£800,000.00
£1,000,000.00
£1,200,000.00
BMS PointsWater StorageElectrical SystemPumps and pipesCRACsMain Plant
OPERATIONAL cost saving
Free Cooling Chillers
Excool £-
£20,000.00
£40,000.00
£60,000.00
£80,000.00
£100,000.00
£120,000.00
£140,000.00
£160,000.00
Annual MaintenanceRunning Costs
London 1MW Data Centre Cooling Approximate Operational Costs
Values are approximate and for comparative purposes only. Costs may vary depending upon local energy and labour costs. Running costs are based on £0.10 per kWh and £1.00 per m3 water.
• Auto drain down• Auto purge• Biological Filter• Anti scale system
Integrated System and
Software
• Annual consumption at 75% average load = 1500m3 per MW IT load in London. Equivalent to domestic consumption of 30 people
Water quantity
• No adiabatic cooling required in winter so no risk of freezing.
Frost control
• Integrity of water supply to be considered. Water store ideally buried to maintain ground water temperature.
Water storage
INTEGRATED water treatment
Approved by Legionella Control Association of Great Britain
• Inspect and clean at regular intervals. Site based engineers.
Air and water filters
• Calibrate, test and check controls and operation. Excool engineers every six months.
Controls
• Can be flushed. Normal operation results in washing due to adiabatic process.
Plate heat exchangers
• Sealed for life bearings may require changing every 5-10 years. Modbus interface allows the temperature and input power to be monitored.
Fans & Motors
MAINTENANCE
• Reduced Capex• Reduced Opex• Reduced Maintenance• Reduced Infrastructure costs• Reduced Build Costs
Lower Total Cost of
Ownership (TCO)
• Increase in available IT power • Improved resilience • Faster ROI – de-centralised
system• No Contamination Risk
Operational Improvements
CONCLUSIONS