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SGS MONITORING PROGRAM FOR MYCOTOXINS PROGRAM FOR MYCOTOXINS MANAGEMENT OF AFLATOXINS IN AFRICA 25/01/2016, Brussels, Gennadiy Shulga

Mycotoxin monitoring program SGS

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Page 1: Mycotoxin monitoring program SGS

SGS MONITORING

PROGRAM FOR MYCOTOXINSPROGRAM FOR MYCOTOXINS

MANAGEMENT OF AFLATOXINS IN AFRICA

25/01/2016, Brussels,

Gennadiy Shulga

Page 2: Mycotoxin monitoring program SGS

Nº1WORLD LEADER

80,000EMPLOYEES

1,650OFFICES AND LABORATORIES

SGS AT A GLANCE

2

13GLOBAL INDUSTRIES

GLOBAL SERVICELOCAL EXPERTISE

Page 3: Mycotoxin monitoring program SGS

WORLDWIDE LOCATIONS OF SGS GROUP

120 offices100 laboratoriesin North America

450 offices115 laboratories

in Europe

150 offices54 laboratories

GenevaGeneva

3

90 offices30 laboratories

in Latin America

140 offices39 laboratories

in Africa/

Middle East

54 laboratoriesin Asia/

Pacific

World’s Oldest and Largest Inspection Company

Page 4: Mycotoxin monitoring program SGS

AGRICULTURE AND FOOD

ENSURING SAFE, SUSTAINABLE AND HIGH-QUALITY PRODUCTS

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SOURCE

We provide expertise from input research and development through to harvesting

DEVELOP

We offer unrivalled technical capabilities for fertiliserexploration, mining and trade

TRANSPORT

We help mitigate risks, maintain safety and improve value chain efficiency in storage and transportation

PROCESS

We safeguard quality and safety, improve market share and develop sustainable business

RETAIL

We protect brands, build customer trust and develop long-term trade relations

SAVOUR

Sarah-Jane tucks into her lunch knowing that it’s tasty, healthy, safe and value for money

Page 5: Mycotoxin monitoring program SGS

COMMODITIES SERVICES

� Analytical services

� Contaminants,

� GMO,

� Microbial,

� Mycotoxins,

� Pesticides residues…

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� Pesticides residues…

� Inspection services

� Cleanliness inspections,

� Draft survey,

� Loading and discharge supervision,

� Inspection for contratual purposes (FOSFA, GAFTA…),

� eCertificates…

Page 6: Mycotoxin monitoring program SGS

COMMODITIES SERVICES

� Pest management and fumigation

� Fumigation of stored goods, prior or during shipment,

� Ventilation and gas free fumigation…

� Risk management

� Guarantee Services (FOG,CC, FOQ, Rejection …),

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� Guarantee Services (FOG,CC, FOQ, Rejection …),

� Stock Monitoring Services.

� Audit and Certification

� ISCC, RedCert,

� GMP, Non-GMO…

� Market Intelligence

� Crop quality maps,

� Export statistics,

� Quality monitoring program…

Page 7: Mycotoxin monitoring program SGS

MYCOTOXINS ISSUE

� According to FAO up to 25% of grains is lost every year

because of contaminations (e.g. diseases, fungi, insects).

� Toxins are very dangerous for human and animal health,

allowed limits in ppb.

� Globally the Authorities and consumers have become

more and more strict as regards to their expectations of

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more and more strict as regards to their expectations of

food and feed safety, in EU especially after crop 2012.

� In case of contamination the cargo is loosing value and in

some cases may have to be destroyed.

� Consequence of non compliance can be a big multi

million dollars issue and our clients were asking us for

sophisticated instrument for risk mitigation and proving

that they are managing food safety issues.

Page 8: Mycotoxin monitoring program SGS

MYCOTOXINS MONITORING PROGRAM

� We continue for 2nd year to screen corn for following Mycotoxins:

Aflatoxin ( B1 and total), Ochratoxin, Deoxynivalenol, Zearalenone,

Fumonisins, HT-2/T-2.

� Following certification schemes including GMP+, OVOCOM, GTP

(Cocerial), AIC, EFISC, QS confirmed that it’s good Early Warning

Notification System and risk mitigation tool.

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� List of countries for monitoring:

• Ukraine

• Bulgaria

• Hungary

• Croatia

• Romania

• Russia

• Serbia

• Slovakia

• Czech Republic

Page 9: Mycotoxin monitoring program SGS

DETAILS OF THE PROGRAM

� The distribution of number of samples per country was done according to number of alerts from above mentioned countries.

� In case we observe any contamination we always go deeper, test additional samples to localize the root cause of the problem.

� Sampling was done by qualified SGS inspectors following GAFTA sampling rules.

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� Sampling period: during 3-6 months after harvesting depending on conditions/situation in a country.

� Samples will be taken from fields before harvesting or after harvest at 1st collection points or during transshipment operations.

� Analysis performed in 5 labs located in Ukraine, Bulgaria, Hungary, Romania and Serbia using LC-MS/MS and HPLC.

� Access to screening results per country was given in Excel format.

� Updates with available results were sent to subscribers once a week.

Page 10: Mycotoxin monitoring program SGS

MYCOTOXIN MONITORING PROGRAM REPORTING

Place of sampling

chose from drop down

list Aflatoxin B1+Total Ochratoxin Fumonisin DON

1 Nikolaev Alexandrovka village truck about 350 MT (10 trucks) <2 <3 <250 <20

2 Nikolaev Bratskoe village truck about 350 MT (10 trucks) <2 <3 <250 <20

3 Nikolaev Novaya Odessa village truck about 350 MT (10 trucks) <2 <3 <250 <20

4 Kherson Kachkarovka village farm about 1000 MT (warehouse) <2 <3 592 <20

5 Kherson Gornostaevka village farm about 900 MT (field) <2 <3 <250 <20

6 Odessa Novoselovka village farm about 250 MT (warehouse) <2 <3 <250 <20

7 Odessa Novosamarka village farm about 400 MT (warehouse) <2 <3 <250 <20

8 Odessa Mayaki village farm about 150 MT (warehouse) <2 <3 418 <20

9 Cherkasy Oksanino village farm about 350 MT (warehouse) <2 <3 <250 <20

10 Cherkasy Shramkovka village farm about 1200 MT (field) <2 <3 273 <20

11 Cherkasy Pischalniki farm about 600 MT (field) <2 <3 <250 <20

12 Kirovograd Novoukrainka village farm about 3000 MT (warehouse) <2 <3 <250 <20

13 Kirovograd Pomoshnaya farm about 2000 MT (warehouse) <2 <3 <250 <20

14 Kirovograd Rovnoe village farm about 1600 MT (warehouse) <2 <3 <250 <20

15 Odessa Tatarbunary farm about 800 MT (warehouse) <2 <3 276 <20

Sample Number Region

Quantity representing

(mt)

Testing result for mycotoxin screening in ppb

Location

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15 Odessa Tatarbunary farm about 800 MT (warehouse) <2 <3 276 <20

16 Zaporozhye Matveevka village farm about 1500 MT (warehouse) <2 6 <250 76

17 Zaporozhye Novogupolovka farm about 120 MT (field) <2 <3 <250 81

18 Dnepropetrovsk Tsupalovka farm about 240 MT (field) <2 <3 <250 <20

Lab statistics of testing including other samples from the country

Min Max Average

Aflatoxin B1+Total HPLC-FL

SGS-UA1-0005 (based on AOAC

2005.08; ISO 16050:2003; DSTU

EN 12955-2001) 2 2 16.4 <2 <2 <2

Ochratoxin HPLC-FLSGS-UA1-0010 (based AOAC

2000.03) 3 3 10 <3 60 0.3

Fumonisin (B1;B2) HPLC-FL

SGS-UA1-0012 (based on AOAC

2001.06; ELISA-kit manufacturer

instruction) 250 250 10.7 <250 592 96.4

Deoxynivalenol HPLC-FLSGS-UA1-0007 (based on test kit

manufacturer instruction) 20 20 15 <20 941 61

Zearalenone HPLC-FL

SGS-UA1-0008 (based on AOAC

985.18)

50 50 10 <50 106 5.6

HT-2/T-2 HPLC-FLSGS-UA1-0007 (based on test kit

manufacturer instruction) 50 50 13.6/12 <50 <50 <50

Uncertainty of

measurement, %

Type of

mycotoxin Technique Analytical method

Level of detection

(LOD)

Level of quantification

(LOQ)

Page 11: Mycotoxin monitoring program SGS

EXAMPLE OF ALERTS / WARNINGS ISSUED

Place of sampling

chose from drop down

list Aflatoxin total Aflatoxin B1 Ochratoxin Fumonisin DON Zearalenone HT-2/T-2

Rijeka vessel 6600 <LOD <LOD <LOD 2506 3128 384 63

Rijeka vessel 6000 <LOD <LOD <LOD 2423 3489 455 38

Rijeka vessel 6600 <LOD <LOD <LOD 2487 3598 306 38

Rijeka vessel 6000 <LOD <LOD <LOD 2093 2654 712 33

Požega export silo 1000 2 1.8 <LOD 7602 3241 456 37

Osijek export silo 1000 <LOD <LOD <LOD 3784 1504 188 <25

Prioblaka export silo 1000 6 5.7 <LOD 5635 2992 409 56

Komletinci export silo 1000 1.1 1.1 <LOD 7775 3398 506 35

Tovarnik export silo 1000 <LOD <LOD <LOD 6750 3184 598 28

Vinkovci export silo 1000 1.6 1.5 <LOD 4062 3502 567 88

Quantity

representing (mt)Location

Testing result for mycotoxin screening in ppb

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� Big issues in ….. with Fumonisin, DON and Zearalenone. We also

detected some presence of Aflatoxin, up to now it’s below feed limit of

10ppb for unprocessed corn, but above the limit for food.

� Special attention is required in ……, ……. and …… for control of

Fumonisin and DON.

Vinkovci export silo 1000 1.6 1.5 <LOD 4062 3502 567 88

Negoslavci export silo 1000 0.5 0.5 <LOD 5399 3288 608 31

Vukovar export silo 1000 <LOD <LOD <LOD 5035 3033 419 <25

B.Manastir export silo 1000 <LOD <LOD <LOD 3420 1870 161 66

Nijemci export silo 1000 0.5 0.5 <LOD 5249 3697 620 41

Standard Deviation 2.07 1.96 #DIV/0! 1926.63 638.27 161.87 18.16

Average 1.95 1.85 #DIV/0! 4587.14 3041.29 456.36 46.17

Variance 4.29 3.83 #DIV/0! 3711888.44 407394.53 26202.40 329.61

Page 12: Mycotoxin monitoring program SGS

SUMMARY OF RESULTS PRESENTATION

CountryTotal number of samples tested

Number of results with level above limit

AflatoxinB1+Total

>10ppbOchratoxin

Fumonisin >4000ppb

DON >1750ppb

Zearalenone >350ppb

HT-2/T-2 >200ppb

Total number of

results off

limit

83 1 0 0 0 0 0 1

53 0 0 0 0 0 0 0

87 0 5 5 0 0 1 11

38 0 0 1 11 7 2 21

� Summary of results per country includes details of 494 tested samples.

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38 0 0 1 11 7 2 21

38 1 0 4 8 4 1 18

158 0 0 52 73 36 0 161

37 0 0 18 35 24 0 77

Total 494 2 5 80 127 71 4 289

� In addition subscribers are receiving aggregated statistics on country

level with MIN, MAX and Average of all other available results. Total

number of samples is more than 8000.

� SGS is also committed to alert our subscribers in case any high level

contamination is detected after completion of the program until end of

the marketing season.

Page 13: Mycotoxin monitoring program SGS

FOOD

aflatoxin ochratoxin fumonisin vomitoxin zearalenone T2/HT2

< 2 % Romania

> 2 % <10 % Ukraine

> 10 % Bulgaria

Slovakia

Hungary

Serbia

Probability for having corn exceeding the EC limits:

STATISTICAL CHANCE OF HAVING ISSUE

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Serbia

Croatia

FEED

aflatoxin ochratoxin fumonisin vomitoxin zearalenone T2/HT2

< 2 % Romania

> 2 % <10 % Ukraine

> 10 % Bulgaria

Slovakia

Hungary

Serbia

Croatia

Page 14: Mycotoxin monitoring program SGS

FOUND ISSUES LEAD TO INCREASED NUMBER

OF CONTROL POINTS

ARRIVAL OF

CARGO

SILO.

HOLDING

COMPANY

RAILWAY

TRANSPORT

PORT

TERMINAL

SHIPPING TO

DESTINATION

PORT

� When the problem is detected – we are recommending our clients to

move from normal spot inspection to advanced solution of IP program.

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CONTROL OF CARGO FOR

TOXINS DURING

ARRIVAL TO

INLAND SILO.

IP AUDIT OF STORAGE.

SGS CONTROL OF CARGO

DURING

STORAGE.

INSPECTION FOR CLEANING OF WAGONS.

ANALYSIS FOR TOXINS

DURING WAGONS

LOADING EX INLANS SILO.

WAGON

SEALING.

IP AUDIT OF STORAGE.

SEALS VERIFICATIONS ON WAGONS.

ANALYSIS FOR TOXINS DURING CARGO

ARRIVAL TO

THE PORT.SEALING OF STORAGE.

VESSEL AND LOADING SYSTEM

INSPECTION.SAMPLING AND

TESTING FOR TOXINS PER

HOLD. SEALING OF SHIP’S

HOLDS UPON

COMPLETION OF LOADING.

Page 15: Mycotoxin monitoring program SGS

MAP OF AFLATOXIN RISK IN MAZE

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Page 16: Mycotoxin monitoring program SGS

MAP OF FUMONISINS RISK IN MAIZE

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Page 17: Mycotoxin monitoring program SGS

MAP OF AFLATOXIN RISK IN PEANUTS

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Page 18: Mycotoxin monitoring program SGS

SGS TESTING CAPABILITIES IN AFRICA

� Products/Foods

� Cereals/Grains Grading

� Vegetable Oils� Feedstuff

� Seed testing

� Water

� Fish & Sea Food

� Milk & Milk products� Beverages (Coffee, Cocoa, Tea...)

� Fresh produce

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� Capabilities� Trace metals� Heavy Metals� VOC’s� Particulate matter� Emissions� BTEX� PAHs� TPHs� PCBs� Mycotoxins� Pesticides/MRLs� Vitamins� Antibiotics residues

Page 19: Mycotoxin monitoring program SGS

MICROBIOLOGY TESTING

Microbiology Labs

� Foods/Non Foods (MSA/NBI)� Total plate count� Escherichia coli � Total Coliform count� Staphylococcus Aureus� Streptococcus� Pseudomonas� Salmonella

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� Salmonella � Yeast & Moulds� Enterobactericae� Listeria Monocytogenes� Legionella� Shigella� Vibrio Cholerae� Vibrio Parahaemolyticus� Clostridium Perfrigens� Clostridium Botulinum� Bacillus Cerius� Thermophilic spore count

Page 20: Mycotoxin monitoring program SGS

� Our program can be a good risk mitigation tool for our clients, as it helps

them to avoid many problems and will give a clear understanding how to

address the issue – where to reinforce control, how and for which toxins.

� Further development will include geographical expansion and Pre-harvest

monitoring (ideally based on prediction models).

CONCLUSION

Gennadiy ShulgaVice President Agriculture, Food and Life

SGS Group Management Ltd,

1 place des Alpes1211 GenevaDesk: + 4122 7399374

Mob: + 4178 [email protected]