- 1. K E E P I N G P A C E W I T H T H E R A T E O F C H A N G E
I N T E C H N O L O G Y. ELECTRONIC STAMPING CORPORATION
2. ABOUT ESC Electronic Stamping Corporation (ESC) is an ISO
9001:2008 certified company, with a focus on Customer Satisfaction.
ESC has been an industry leader in precision, complex formed,
miniature custom stamping over 30 years using high speed
progressive dies and four slide tooling. The production quantities
can be from a few prototypes to millions of parts. 3. CORPORATE
PHILOSOPHY Electronic Stamping Corporation's core business is to
custom stamp and form miniature to medium size precision parts. In
our business we are responsive to working with your product
engineers during the development stages of new programs. We supply
critical stamped, formed, and plated components to the computer and
business machine, telecommunication, automotive, military,
aerospace, medical, industrial controls, and home entertainment
industries. 4. CORPORATE PHILOSOPHY These components must be of the
highest quality standards; defects, if any, in the parts per
million range; they must be delivered on time, not early or late;
the quantity must be correct; they must bypass incoming inspection
and go directly onto the production floor; the price must be right.
Having satisfied these criteria, we feel that we are ready to do
business. We have accomplished these standards with our principal
customers, and look forward to the opportunity of working with your
organization in the same way. 5. TOOLING PHILOSOPHY 6. CAPABILITIES
& SERVICES 7. CAPABILITIES & SERVICES 8. CAPABILITIES &
SERVICES: STAMPING We supply precision stamped parts on continuous
coils and bandoliers as well as loose parts, using progressive dies
and four slide machines. Serving a wide range of industries and
difficulty levels: from high tolerance commercial parts to tight
tolerance critical parts used in the medical, electronic, and
automotive industries. The only limitation will be the size and
complexity of the part itself being stamped. Our stamping presses
range from 10 tons to our latest addition of a 110 ton press. We
take responsibility for the post stamping operations such as
de-burring, heat treatment and finishing processes, including
precious metal plating. 9. CAPABILITIES & SERVICES: PROTOTYPING
Supply prototype parts complete to print for trial runs and pilot
runs, using press blanking, chemical etching, laser cut blanks and
secondary forming tools. 10. CAPABILITIES & SERVICES:
FABRICATION Metal fabrication using punching, bending, welding,
brazing and other operations. The supporting process can be CNC
Turret punching, chemical etching. Formed parts are fabricated
using press brakes and secondary tools. 11. CAPABILITIES &
SERVICES: SECONDARY OPERATIONS Most of the stampings that we supply
go into some sub- assembly which could be your next operation, and
chances are we can take responsibility to help you out with some
secondary operations so that you can eliminate some of your
valuable time, effort, and floor space at your facility. 12.
QUALITY CONTROL & ASSURANCE Quality assurance and technical
support are provided to our customers through precision-grade
inspection instruments. We provide our employees with training
programs in inspection technologies and statistical process
control. Our video measuring system uses the latest optical, video
and image processing technologies that allow us to measure the most
demanding parts quickly and accurately. All of Electronic Stamping
Corporation's Inspection equipment are calibrated per ANSI-Z540-1
and is traceable to NIST. Our Quality records, including
calibration, material and other process certification, first
article inspection and production inspection results are kept on
file for a minimum of five years 13. QUALITY CONTROL &
ASSURANCE Electronic Stamping Corporation offers Production Part
Approval Process (PPAP), Flowchart, Failure Mode Effects Analysis
(FMEA), Process Control Plan, Material Performance Test Results,
Gage R & R, Capability Study at our customer request. 14.
ELECTRONIC STAMPING CORPORATION
19920SouthAlamedaStreet,RanchoDominguez,California90221USA Quality
Management System ISO 9001:2008 The registration covers the Quality
Management System for precision stamping and forming of metal.
CertificateNo.: CERT-0062853 OriginalCertificationDate:
November1,2000 FileNo.: 011225 CurrentCertificationDate: May12,2012
IssueDate: May1,2012 CertificateExpiryDate: May11,2015 ChrisJouppi
President, QMI-SAICanadaLimited GuillaumeGignac,ing.f
VicePresident,CorporateOperations,Accreditation&Quality
QMI-SAICanadaLimited________________________________________________________________________________
ISO 9001 Registered by: SAI Global Certification Services Pty Ltd,
286SussexStreet,SydneyNSW2000AustraliawithQMI-SAI Canada
Limited,20CarlsonCourt,Suite200, Toronto,OntarioM9W7K6Canada(SAI
GLOBAL). ThisregistrationissubjecttotheSAI Global
TermsandConditionsforCertification.Whileallduecare
andskillwasexercisedincarryingoutthisassessment,SAI Global
acceptsresponsibilityonlyforprovennegligence.Thiscertificateremainstheproperty
ofSAI Global andmustbereturnedtothemuponrequest.
Toverifythatthiscertificateiscurrent,pleaserefertotheSAI Global
On-LineCertificationRegister:www.qmi-saiglobal.com/qmi_companies/
Thisistocertifythat operatesa whichcomplieswiththerequirementsof
forthefollowingscopeofregistration CERTIFICATE OFREGISTRATION 15.
EXAMPLES 16. EXAMPLES 17. TECH INFORMATION Prototype parts: US or
China? If there is tooling involved and a lot of manual operations,
we get it done in China Type of materials: Copper and copper-based
materials such as brass, phosphor bronze, beryllium copper, various
grades of carbon steel including spring steel, stainless and
alloyed steel, insulating materials such as Kapton and Mylar
Material Thickness: 0.001 to 0.045; higher thickness can be stamped
depending on the size and complexity of the part. Current thickest
material being stamped is 0.080 mild steel. 18. TECH INFORMATION
Part sizes: Miniature stampings with tight tolerances, dependent on
material thickness and complexity Press size: 5 tons to 110 tons
Typical timing and tool ballpark costs: Hard to give these as it is
subject to the type, size, and complexity of the part
Plating/coating: Approved outside sources. Precision stamping
services using progressive dies and four slide tools is our main
business. As a service and courtesy to our customers, we accept to
provide other services like deburring and cleaning, heat treating,
coating and plating process 19. TECH INFORMATION Where do they do
their tooling builds? In house and in China Where are their
manufacturing locations? Only one, at the current location Quality
ratings and processes: We are ISO certified since 2000 and in the
process of getting certified for the TS 16949, in the third quarter
of 2014 What other capabilities do they have that might not be
stamping? What other products might was want to consider ESC for
that maybe we didnt know they had the capability of doing?
Sometimes we accept the responsibility to sub-contract other metal
fabrication processes such as CNC machining, water jet, CNC wire
EDM, CNC turret punching and forming 20. TECH INFORMATION Do they
have any design guidelines they can provide for when detailing
drawings for Terminals or others like stamping? (min. bend radii,
min, gap distance between terminals, min. tangent distance between
bends, min/max material thicknesses, etc.) As all of these are
pretty subjective and various factors and combinations effect each,
it has to be reviewed on an individual basis. General guidelines
for minimum bend radii is 2X the material thickness and the minimum
hole/opening is also 2X the material thickness. Recommended to
avoid any dimensioning to imaginary intersecting points, center
points of radii, and circles. Avoid any dimensions that are not
necessary, especially angles, where dimensions desired that affect
the function of the part are defined clearly 21. TECH INFORMATION
What makes ESC stand out above any other stamping supplier? ESC is
small but efficient with personal involvement and commitment by the
management and owner. We offer quick response to customer
inquiries, customer concerns, etc. 22. CONTACT INFORMATION Phone:
(310) 639-2120 Fax: (310) 639-2479 Customer Service: Andrew Rubio
[email protected] Engineering: Murthi Duraisamy
[email protected] Quality Manager: Tom Winningham
[email protected] Accounting: Anna Harness
[email protected] General Manager & Sales: Madhu Rao
[email protected] Shipping and Receiving: Armando
Flores [email protected] 23. LOCATION & MAP 19920
S. ALAMEDA STREET, RANCHO DOMINGUEZ, CA, 90221-6210 24. PROGRESSIVE
DIE STAMPING PROCESS
