193
About This Manual The descriptions and illustrations contained in this manual are not in any way binding. Combilift must reserve the right to make changes without prior notice in the interest of enhancement of the product. This is a generic manual and includes parts for all the trucks listed on the cover page. Some trucks may be customised to suit the needs of individual customers. Therefore these parts may deviate slightly from the parts contained within this manual. Every effort has been made to ensure that the information contained herein is accurate at the time of writing. The machine serial number must be quoted when ordering any of the spare parts contained in this manual.

Combilift US8000 lb to 14000 lb C4000 pm-en-26

Embed Size (px)

Citation preview

  • About This Manual

    The descriptions and illustrations contained in this manual are not in any way binding. Combilift must reserve the right to make changes without prior notice in the interest of enhancement of the product.

    This is a generic manual and includes parts for all the trucks listed on the cover page. Some trucks may be customised to suit the needs of individual customers. Therefore these parts may deviate slightly from the parts contained within this manual.

    Every effort has been made to ensure that the information contained herein is accurate at the time of writing.

    The machine serial number must be quoted when ordering any of the spare parts contained in this manual.

  • Assembly

    CONTENTSSection

    11.11.2233.13.1a3.24566.16.277.17.27.37.47.588.199.19.29.39.49.5101111.11212a12.112.212.31313.114a14b14.1a14.1b14.1bi14.1bii14.214.2a14.2b14.2bi14.2bii14.3a14.3b14.3bi14.3bii14.3biii14.4b14.4bi14.4bii14.4biii14.4biv14.4bv14.514.5bi14.5bii14.5biii14.5biv14.5bv

    Mainframe - Left Hand Side........................................................................................................................Mainframe - Right Hand Side.....................................................................................................................Mainframe Assembly - Optional Extras......................................................................................................Rear Arm....................................................................................................................................................Radiator/Oil Cooler (Diesel)........................................................................................................................Radiator/Oil Cooler (LPG)...........................................................................................................................Radiator/Oil Cooler (Toyota LPG)...............................................................................................................Oil Cooler Mounted On Hydraulic Tank Assembly.....................................................................................Bonnet........................................................................................................................................................Hydraulic Tank............................................................................................................................................Diesel Tank.................................................................................................................................................Gas Bottle Carrier.......................................................................................................................................Double Gas Bottle Carrier Assembly..........................................................................................................Cabin Assembly - 1.....................................................................................................................................Cabin Assembly - 2.....................................................................................................................................Cabin Assembly - 3.....................................................................................................................................Cabin Door Assembly.................................................................................................................................Cabin Foam................................................................................................................................................Air Conditioning Unit...................................................................................................................................Inching Pedals Assembly............................................................................................................................Accelerator Pedel Assembly.......................................................................................................................LPG Exhaust Assembly..............................................................................................................................Diesel Exhaust Assembly...........................................................................................................................LPG Tier 2 Exhaust Assembly....................................................................................................................LPG Tier 3 Exhaust Assembly....................................................................................................................LPG Tier 4 Exhaust Assembly....................................................................................................................Toyota LPG Exhaust Assembly..................................................................................................................Air Filter......................................................................................................................................................4-Port Changeover & 6-Port Diverter Valves..............................................................................................Bleed Block & Brake Valve.........................................................................................................................Valve Chest Assembly................................................................................................................................Joystick Valve Chest Assembly..................................................................................................................Steering Motor Assembly............................................................................................................................Steering Cylinders......................................................................................................................................Carriage, Tilt, Side Shifting Mast & Fork Positioner Cylinders....................................................................Wheel Motor Assembly...............................................................................................................................XL/Lumber Wheel Motors...........................................................................................................................Pump/Bell Housing Assembly - Diesel.......................................................................................................Engine Assembly - Diesel...........................................................................................................................Pump /Bell Housing - LPG..........................................................................................................................Engine Assembly - LPG..............................................................................................................................LPG Supply System Assembly...................................................................................................................Exhaust Manifold Assembly - LPG.............................................................................................................Engine Assembly - GM LPG Impco Tier 4..................................................................................................LPG Delivery System Assembly - GM Impco Tier 4...................................................................................Manifolds Assembly - GM LPG Impco Tier 4..............................................................................................Ignition Coil, Distributor & Leads - GM LPG Impco Tier 4..........................................................................Fuse Box/ECU/Wiring Loom - GM LPG Impco Tier 4.................................................................................Pump/Mount Plate Assembly - Toyota LPG...............................................................................................Engine Assembly - Toyota LPG..................................................................................................................LPG Delivery System Assembly - Toyota...................................................................................................Manifolds Assembly - Toyota LPG.............................................................................................................Ignition Coil, Distributor & Leads - Toyota LPG..........................................................................................Engine Assembly - LPG PSI Tier 4.............................................................................................................Exhaust Manifold Assembly - LPG PSI Tier 4............................................................................................Mixer, Throttle & EPR Assembly - LPG PSI Tier 4.....................................................................................Regulator & Lock Off Valve Assembly - LPG PSI Tier 4............................................................................Ignition Coil, Distributor & Leads - LPG PSI Tier 4.....................................................................................Fuse Box/ECU/Wiring Loom - LPG PSI Tier 4........................................................................................... Engine Assembly - LPG PSI (Non - Certified)............................................................................................Exhaust Manifold Assembly - LPG PSI (Non - Certified)............................................................................Mixer, Throttle Assembly - LPG PSI (Non - Certified)................................................................................Regulator & Lock Off Valve - LPG PSI (Non - Certified).............................................................................Ignition Coil, Distributor & Leads - LPG PSI (Non - Certified).....................................................................Fuse Box - LPG PSI (Non - Certified).........................................................................................................

  • Hydraulic Sections Section

    212222.12323a23.123.1a23.22424a24.124.1a24.224.2a24.32525.12627282930313232.133

    1515.1161718192020.1

    Dash Assembly...........................................................................................................................Dash Internal Layout (PLC).........................................................................................................Relay Box Layout........................................................................................................................Fuse Box - Fuse Layout..............................................................................................................Wheels........................................................................................................................................Mast Carriage.............................................................................................................................Forks...........................................................................................................................................Battery & Earth Leads.................................................................................................................

    Steering Motor & Valve Chest Feed & Return Lines..................................................................Drive Pump Feed & Return (Oil Cooler) Lines............................................................................Extra Oil Cooler Lines.................................................................................................................Standard Rear Hub Hydraulics (Standard Carousel)..................................................................Standard Rear Hub Hydraulics (Auto Carousel).........................................................................XL Rear Hub Hydraulics (Standard Carousel)............................................................................XL Rear Hub Hydraulics (Auto Carousel)....................................................................................Toyota Rear Hub Hydraulics (Auto Carousel).............................................................................Front Motor Drive Lines (Poclain-Bulkheads)..............................................................................Front Motor Bleed & Brake Lines (Poclain-Bulkheads)...............................................................Front Motor Drive Lines (Rexroth)...............................................................................................Front Motor Bleed & Brake Lines (Rexroth)................................................................................Front Motor Drive Lines (Poclain)................................................................................................Front Motor Bleed & Brake Lines (Poclain).................................................................................Toyota Front Motor Drive Lines...................................................................................................Steering Cylinder Lines...............................................................................................................Steering Motor Lines...................................................................................................................Drive Pump To Inch Valve & Brake Valve / Return Block to Tank..............................................Tilt Cylinder Lines........................................................................................................................Reach Cylinder Lines..................................................................................................................Lift & Auxiliary Section Lines.......................................................................................................Side Shifting Mast Lines (Optional).............................................................................................Fork Positioner Lines (Elecar Mast With Flow Divider)...............................................................Joystick/Valve Chest Pilot Lines - I (Optional).............................................................................Joystick/Valve Chest Pilot Lines - II (Optional)............................................................................Mast.............................................................................................................................................

    CONTENTS

  • SECTIONTitle: Mainframe Assembly - Left Hand Side 01Ref No: CM40001 Rev Date: 21/08/2014Rev: 02-A

    COMBILIFT LTD. 2014

    19

    203

    30

    40

    3031

    430

    33

    29

    12

    30

    33

    32

    5

    30

    28

    17

    22

    19

    21

    16

    15

    14

    18

    27

    37

    1

    357

    34

    23

    25

    39

    2

    38

    36

    8

    13

    26

    24

    6

    9

    30

    41

    3130

    9

    30

    41

    11 10

    30

    31

  • SECTIONRev: 02-ATitle: Mainframe Assembly - Left Hand Side 01Ref No: CM40001 Rev Date: 21/08/2014

    COMBILIFT LTD. 2014

    *

    Must

    *

    Note:

    Be Quoted When Ordering Items Marked With *Machine Serial Number 1.

    **

    *

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 LH Swivel (Base Assembly) - Standard CMS00083 01-A1 1 LH Swivel (Base Assembly) - XL/Lumber Version HMS00001 06-A2 1 Swivel Bearing VU14-0179 (129156-4) CPS00005 03-A3 1 Wear Strip (EN8 1"1/2 x 1/2") CMF00087 01-A4 1 4-Port Changeover Valve See Section 11 03-A5 1 6-Port Diverter Valve See Section 11 06-A6 1 Bleed Block See Section 11.1 03-A7 1 Drive Motor - 260cc + Brake MCR05 See Section 13 01-A8 1 Slave Steering Cylinder LH See Section 12.2 02-A9 1 Aluminium Step Plate - Standard CMF00029 01-A9 1 Aluminium Step Plate - XL/Lumber Version HMF00022 02-A10 1 Bolt on Step (Optional) HMF00024 01-A11 2 Bolt On Step Bracket (Optional) HMF00025 01-A12 4 Cabin Rubber Mount CPC00110 01-A13 2 Steering Ram Washer CMR00006 01-A14 3 Proximity Switch Wire (DIN Connector) CPE00002 01-A15 3 Proximty Switch (IGS205) CPE00087 01-A16 3 Proximity Switch Holder CPE00091 01-A17 4 Proximity Switch Bracket CMF00998 02-A18 6 M4x20 Socket Cap Bolt (Zinc Plated) CPB00148 01-A19 7 M10 Spring Washer CPB00053 01-A20 1 M10x12 Socket Head Bolt (C8821) CPB00383 01-A21 6 M10x35 Socket Head Bolt CPB00144 01-A22 6 M10 Flat Washer CPB00032 02-A23 12 M10x60 Hex Head Bolt (Grade 10.9) CPB00004 01-A24 2 M12x35 Hex Head Bolt (Grade 12.9) CPB00227 01-A25 12 M10x65 Hex Head Bolt (Grade 10.9) CPB00003 01-A26 3 M12 Flat Washer CPB00082 01-A27 12 M10 Lock Nut CPB00262 01-A28 2 M8x60 Hex Head Bolt CPB00405 01-A29 2 M8x20 Hex Head Bolt CPB00012 01-A30 28 M8 Flat Washer CPB00321 03-A31 10 M8 Lock Nut CPB00029 02-A32 2 M8x80 Hex Head Bolt CPB00043 01-A33 4 M8 Spring Washer CPB00104 01-A34 10 M16x60 Hex Head Bolt (Grade 10.9) CPB00202 01-A35 10 M16 Lock Nut CPB00006 02-A36 1 M20x80 Hex Head Bolt CPB00121 01-A37 1 M20 Lock Nut CPB00239 01-A38 1 M20 Nut CPB00083 01-A39 1 M20 Safety Washer CPB00435 01-A40 4 M8x14 Hex Head Bolt CPB00236 01-A41 8 M8x25 Hex Head Bolt CPB00040 01-A

  • Title: Mainframe Assembly - Right Hand SideSECTION

    01Ref No: CM40001.1 Rev: 03-A Rev Date: 10/07/2014

    COMBILIFT LTD. 2014

    18

    23

    21

    9

    35

    8

    20

    22

    8

    34

    143514a

    28

    27

    16

    30

    29

    35

    11

    10

    12

    13

    3

    34

    15

    35

    17

    32

    5

    7

    26

    25

    19

    2

    20

    24

    36

    4

    37

    1

    31

    30

    28

    27

    34

    33

    6

  • *

    * Be Quoted When Ordering Parts Marked With

    Note:

    MustMachine Serial Number 1.

    *

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Right Hand Swivel - Standard CMS00061 04-A1 1 Right Hand Swivel - XL/Lumber Version HMS00002 04-A2 1 Swivel Bearing VU14-0179 (129156-4) CPS00005 03-A3 1 4-Port Changeover Valve See Section 11 03-A4 1 Drive Motor - 260cc + Brake MCR05 See Section 13 01-B5 1 Master Steering Cylinder RH See Section 12.2 01-A6 1 Carriage Wear Strip (EN8 1"1/2 x 1/1") CMF00087 01-A7 2 Steering Ram Washer CMR00006 01-A8 3 Rubber Engine Mount CPV00005 01-A9 4 Carriage Ram Nylon Wear Pad CPMC0003 01-A

    10 1 Battery CPE00034 01-A11 1 Battery Bar Assembly CME00006 02-A12 2 Battery Rod CME00002 02-A13 1 Battery Mat SMF00494 01-A14 1 Isolator Switch Body CPE00121 01-A14a 1 Isolater Switch Key (0-606-99) CPE00122 01-A15 1 Back - Up Alarm 12V CPE00059 01-A16 1 Clip Female CPC00077 01-A17 1 25mm Pipe Clamp Top CPF00051 01-A18 1 25mm Pipe Clamp CPF00049 01-A19 12 M10x65 Hex Head Bolt (Grade 10.9) CPB00003 01-A20 14 M10x60 Hex Head Bolt (Grade 10.9) CPB00004 01-A21 2 M10x12 Socket Head Bolt (C8821) CPB00383 01-A22 4 M10x35 Hex Head Bolt CPB00018 05-A23 1 M10 Spring Washer CPB00053 01-A24 18 M10 Lock Nut CPB00262 01-A25 2 M12x35 Hex Head Bolt (Grade 12.9) CPB00227 01-A26 2 M12 Flat Washer CPB00082 01-A27 4 M6 x 15 Hex Head Bolt CPB00027 01-A28 4 M6 Flat Washer CPB00060 01-A29 2 M5x20 Hex Head Bolt CPB00145 01-A30 4 M5 Flat Washer CPB00128 01-A31 2 M5 Nylon Lock Nut CPB00147 01-A32 1 M8x45 Hex Head Bolt CPB00041 01-A33 6 M8x60 Hex Head Bolt CPB00405 01-A34 10 M8 Flat Washer CPB00321 03-A35 6 M8 Lock Nut CPB00029 02-A36 10 M16 Lock Nut CPB00006 02-A37 10 M16x60 Hex Head Bolt (Grade 10.9) CPB00202 01-A

    Rev: 03-A SECTION01

    Ref No: CM40001.1Title: Mainframe Assembly - Right Hand Side

    Rev Date: 10/07/2014

    COMBILIFT LTD. 2014

    *

  • Ref N

    o: CM

    40001.2Title: M

    ainframe A

    ssembly - O

    ptional Extras01

    Rev: 01-A

    SECTIO

    NR

    ev Date: 03/03/2015

    2425

    18

    21

    22

    20 20 19

    16

    14

    16

    15

    1317

    3

    9

    2

    1

    113

    13

    12

    10

    23

    5

    4

    8

    10

    16

    6

    14

    16

    15

    9

    23

    7

  • *

    Machine Serial Number Must Be Quoted When Ordering Parts Marked With *

    *

    **

    Note:

    1.

    *

    *

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 R.H. Front Swivel - Roadlights CMS00068 02-A2 1 L.H. Front Swivel - Roadlights CMS00078 03-A3 2 Swivel Bearing VU14-0179 (129156-4) CPS00005 03-A4 2 3.5 Degree Sloped Platform Assembly CMF00256 01-A5 2 Sloped Platform - Rubber Base Plate CMF00292 01-A6 2 9mm (Platform) Rubber CMF00969 01-A7 - Platform Rubber Adhesive & Hardener CPG00074 01-A8 2 Metsa-Deck Panel 18mm NMF00130 01-A9 2 Left Hand Tail Light CPE00064 02-A

    10 2 Right Hand Tail Light CPE00065 03-A11 1 Left Hand Front Light CPE00066 02-A12 1 Right Hand Front Light CPE00067 01-A13 2 Front Light (Round) 2BE003185-031 CPE00153 02-A14 4 Guide Roller C/W Internal Bushing CMF00074 01-A15 4 Guide Roller Shaft CMF00058 01-A16 8 Thrust Washer For Guide Rollers CMF00075 01-A17 4 M6 Straight Grease Nipple CPB00070 02-A18 4 M12x110 Hex Head Bolt CPB00163 01-A19 4 M12 Nylon Lock Nut CPB00123 01-A20 8 M12 Flat Washer CPB00082 01-A21 11 M10x20 Hex Head Bolt CPB00081 01-A22 12 M10 Flat Washer CPB00032 02-A23 12 M8x35 Countersunk Bolt CPB00285 02-A24 16 M5x16 Hex Head Bolt CPB00127 01-A25 16 M5 Flat Washer CPB00128 01-A

    01Title: Mainframe Assembly - Optional ExtrasRev Date: 03/03/2015 SECTIONRev: 01-ARef No: CM40001.2

    COMBILIFT LTD. 2015

  • SECTION02

    Rev Date: 15/07/2014Ref No: CM40002Title: Rear Arm Assembly

    Rev: 04-A

    COMBILIFT LTD. 2014

    8

    715

    14

    1716

    18

    5

    20

    10

    94

    1b

    19

    1*

    3

    12

    13

    11

    2

    6

  • SECTIONTitle: Rear Arm Assembly

    Rev Date: 15/07/2014Rev: 04-A02

    Ref No: CM40002

    COMBILIFT LTD. 2014

    *

    *

    Note :

    Be Quoted When Ordering Parts Marked With MustMachine Serial Number 1.

    *

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Rear Arm - Standard CMS00022 04-A1 1 Rear Arm - XL/Lumber HMS00010 03-A

    1b 2 Rear Arm Trunion CMS00069 03-A2 1 Rear Wheel Motor See Section 13 01-A3 1 Rear Steering Cylinder See Section 12.2 01-A4 1 Bearing Spacer Ring CMS00018 01-A5 10 M16x85 Hex Head Bolt (10.9) CPB00112 01-A6 1 Swivel Bearing (VU 20 0220) SPS00001 02-A7 10 M16x80 Hex Head Bolt (10.9) CPB00120 01-A8 1 Proximity Switch Bracket CMF00998 02-A9 1 M20x60 Hex Head Bolt CPB00130 01-A

    10 1 M20 Nut CPB00083 01-A11 2 M12x35 Hex Head Bolt (Grade 10.9) CPB00227 01-A12 2 Steering Ram Washer CMR00006 01-A13 2 M12 Flat Washer CPB00082 01-A14 1 Proximity Switch Holder CPE00091 01-A15 1 Proximity Switch Wire (DIN Connector) CPE00002 01-A16 1 Proximity Switch (IGS205) CPE00087 01-A17 2 M4x20 Socket Cap Bolt (Zinc Plated) CPB00148 01-A18 10 M16x60 Hex Head Bolt (Grade 10.9) CPB00202 01-A19 10 M16 Lock Nut CPB00006 02-A20 1 M20 Safety Washer CPB00435 01-A

  • Ref N

    o: CM

    4000303

    Rev: 01-A

    Title: Radiator / O

    il Cooler A

    ssembly - D

    ieselSEC

    TION

    Rev D

    ate: 11/05/2012

    15

    25

    8

    4

    7

    21 28

    3

    13b

    22

    25

    30

    31

    20

    21

    29

    9

    32

    11

    16

    26

    12

    15

    21

    22

    21

    1a

    23

    18

    15

    16

    6

    1224

    14

    27

    15

    17

    1920

    10

    2

    24

    5

    1

    13a

  • 03Title: Radiator / Oil Cooler Assembly - DieselRev: 01-ARef No: CM40003 Rev Date: 11/05/2012 SECTION

    COMBILIFT LTD. 2012

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Radiator/Oil Cooler (BEC692) CPK00137 01-A1a 1 Radiator Cap CPK00058 01-A2 1 Fan Guard (Kubota Engine) CMK00059 01-A3 1 Diesel Radiator Mount CMK00036 01-A4 1 Top Radiator Seal (Diesel) CMK00056 01-A5 1 Bottom Radiator Seal CMG00022 01-A6 1 Top Radiator Hose CPK00108 01-A7 1 Bottom Radiator Hose CPK00109 02-A8 1 Radiator Bracket CMF00263 01-A9 2 Radiator Rubber Mount CPC00105 01-A10 1 Radiator Bobbin (30mm Diameter) CPC00106 02-A11 2 Radiator AV Mount Washer CMF00399 01-A12 4 Breeze Hose Clip (27-51mm) CPC00095 01-A13a 2 1/2" BSP Bung CPF00032 01-A13b 1 1/2" BSP - 7/8" JIC M/M Adaptor CPF00096 02-A14 1 7/8" JIC 90 For 5/8" Hose CPF00136 04-A15 5 3/4" Bond Seal CPF00057 01-A16 2 3/4 BSP Bung SPF00037 01-A17 1 3/4" BSP - 1" 1/16 JIC M/M Adapter CPF00019 01-A18 1 3/4" BSP - 3/4" JIC M/M Adapter CPF00007 01-A19 2 1/2" Bond Seal CPF00056 03-A20 6 M8 Lock Nut CPB00029 01-A21 10 M8 Flat Washer CPB00321 01-A22 4 M8 Spring Washer CPB00104 01-A23 2 M6x20 Hex Head Bolt CPB00044 01-A24 6 M6 Flat Washer CPB00060 01-A25 4 M8x20 Hex Head Bolt CPB00012 01-A26 2 M10 Lock Nut CPB00262 01-A27 4 M6x12 Hex Head Bolt CPB00031 01-A28 4 M6 Spring Washer CPB00126 01-A29 4 M8x20 Dome Head Bolt CPB00183 01-A30 2 M10 Flat Washer CPB00032 02-A31 2 M10 Spring Washer CPB00053 01-A32 2 M10x30 Hex Head Bolt CPB00021 01-A

    Note:

    1. Items 13b & 14 Are Only Used When The Cabin Heater Option Has Been Chosen.

  • 1b

    28

    2

    24

    10

    21

    2120

    22

    17

    29

    4

    3

    16

    30

    1

    13a14

    16

    23

    16

    18

    17

    12

    5

    19

    11

    26

    25

    27

    7

    8

    13b

    16

    15

    11

    21

    9

    21

    20

    22

    6

    Title: Radiator / Oil Cooler Assembly - LPGRev: 01-A SECTION

    03Rev Date: 11/05/2012Ref No: CM40003.1

    COMBILIFT LTD. 2012

  • Rev Date: 11/05/2012 SECTIONRef No: CM40003.1 Rev: 01-ATitle: Radiator / Oil Cooler Assembly - LPG 03

    COMBILIFT LTD. 2012

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Radiator/Oil Cooler (BEC688) CPL00191 02-A1b 1 Radiator Cap CPK00058 01-A2 1 GM LPG Radiator Mount CMG00018 01-A3 1 Top Radiator Seal (LPG) CMG00020 01-A4 1 Bottom Radiator Seal CMG00022 01-A5 1 Bottom Water Hose CPK00045 01-A6 1 Radiator Bracket CMF00263 01-A7 2 Radiator Rubber Mount CPC00105 01-A8 2 Radiator AV Mount Washer CMF00399 01-A9 1 Radiator Bobbin (30mm Diameter) CPC00106 02-A

    10 4 M8x20 Dome Head Bolt CPB00183 01-A11 6 M8 Lock Nut CPB00029 01-A12 1 Outlet Water Pipe CPK00124 01-A

    13a 2 1/2" BSP Bung CPF00032 01-A13b 1 1/2" BSP - 7/8" JIC M/M Adaptor CPF00096 02-A14 1 7/8" JIC 90 For 5/8" Hose CPF00136 04-A15 1 3/4" BSP - 3/4" JIC M/M Adapter CPF00007 01-A16 4 3/4" Bond Seal CPF00057 01-A17 2 3/4" BSP Bung SPF00037 01-A18 2 Breeze Hose Clip (27-51mm) CPC00095 01-A19 3 Breeze Hose Clip (40-64mm) CPC00096 01-A20 9 M8 Spring Washer CPB00104 01-A21 15 M8 Flat Washer CPB00321 01-A22 9 M8x20 Hex Head Bolt CPB00012 01-A23 1 3/4" BSP - 1" 1/16 JIC M/M Adapter CPF00019 01-A24 2 1/2" Bond Seal CPF00056 03-A25 2 M10x30 Hex Head Bolt CPB00021 01-A26 2 M10 Flat Washer CPB00032 02-A27 2 M10 Spring Washer CPB00053 01-A28 2 M10 Lock Nut CPB00262 01-A29 2 M6x20 Hex Head Bolt CPB00044 01-A30 2 M6 Flat Washer CPB00060 01-A

    Note:

    Items 13b & 14 Are Only Used When The Cabin Heater Option Has Been Chosen.1.

  • Rev: 01-A

    03Title: R

    adiator / Oil C

    ooler Assem

    bly - LPG Toyota

    Ref N

    o: CM

    40003.1aSEC

    TION

    Rev D

    ate: 24/07/2015

    31a

    30

    31

    32

    20

    21

    29

    9

    11

    26

    1615

    12

    2

    21

    2225

    1

    15

    16

    12

    6

    24

    28

    27

    15

    17

    1920

    21

    10

    2122

    25

    8

    15

    1413b

    7

    4

    23

    24

    13a

    5

    18

  • Note:

    Item 13b Is Only Used When The Cabin Heater Option Has Been Chosen.1.

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Radiator / Oil Cooler (BEC692) CPK00754 01-A1a 1 Radiator Cap CPK00058 02-A2 1 Fan Guard CMK00059 02-A3 1 Alum. Radiator Seal(Toyota 4Y) CMG00058 01-A4 1 Bottom Rad Seal (Toyota 4Y) CMG00059 01-A5 1 Toyota 4Y Bottom Rad Hose BPL00034 01-A6 1 Toyota 4Y Top Water Hose HPK00020 02-A7 1 Radiator Mount CMK00036 02-A8 1 Radiator Bracket CMF00263 01-A9 2 Radiator Rubber Mount CPC00105 01-A10 1 Radiator Bobbin (30mm Diameter) CPC00106 02-A11 2 Radiator AV Mount Washer CMF00399 01-A12 4 Breeze Hose Clip (27-51mm) CPC00095 01-A13a 2 1/2" BSP Bung CPF00032 01-A13b 1 1/2" BSP - 7/8" JIC M/M Adapter CPF00096 02-A14 1 7/8" JIC 90 For 5/8" Hose CPF00136 04-A15 5 3/4" Bond Seal CPF00057 01-A16 2 3/4 BSP Bung SPF00037 01-A17 1 3/4" BSP - 1" 1/16 JIC M/M Adapter CPF00019 01-A18 1 3/4" BSP - 3/4" JIC M/M Adapter CPF00007 01-A19 2 1/2" Bond Seal CPF00056 04-A20 6 M8 Lock Nut CPB00029 02-A21 11 M8 Flat Washer CPB00321 01-A22 5 M8 Spring Washer CPB00104 01-A23 2 M6x20 Hex Head Bolt CPB00044 01-A24 6 M6 Flat Washer CPB00060 01-A25 5 M8x20 Hex Head Bolt CPB00012 01-A26 2 M10 Lock Nut CPB00262 01-A27 4 M6x12 Hex Head Bolt CPB00031 01-A28 4 M6 Spring Washer CPB00126 01-A29 4 M8x20 Dome Head Bolt CPB00183 01-A30 2 M10 Flat Washer CPB00032 02-A31 2 M10 Spring Washer CPB00053 01-A32 2 M10x30 Hex Head Bolt CPB00021 01-A

    SECTIONRev: 01-ARef No: CM40003.1a Rev Date: 24/07/2015Title: Radiator / Oil Cooler Assembly - LPG Toyota 03

    COMBILIFT LTD. 2015

  • 17

    11

    12

    104

    8

    8

    9

    17

    15

    9

    1613

    1

    6

    3

    14

    17

    13

    717

    15

    1517

    517

    1312

    2

    SECTION03

    Rev Date: 21/11/2014Title: Oil Cooler Mounted On Hydraulic Tank AssemblyRef No: CM40003.2 Rev: 01-A

    COMBILIFT LTD. 2014

  • SECTIONTitle: Oil Cooler Mounted On Hydraulic Tank Assembly 03

    Rev Date: 21/11/2014Ref No: CM40003.2 Rev: 01-A

    COMBILIFT LTD. 2014

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Oil Cooler (BEC622) CPHY0159 01-A2 1 Hydraulic Tank With Mounted Oil Cooler CMH00124 02-A3 1 Extra Oil Cooler Box CMK00050 01-A4 1 Extra Oil Cooler Box Lid CMK00049 01-A5 1 Extra Oil Cooler Base Plate CMH00116 01-A6 1 Extra Oil Cooler Front Panel CMK00082 01-A7 2 Bonnet Hinge CPB00055 01-A8 2 1" 1/16 JIC M/F 90 Adaptor CPF00225 01-A9 2 1" BSP - 1" 1/16 JIC M/M CPF00554 01-A

    10 4 M10x25 Hex Head Bolt CPB00187 01-A11 4 M10 Lock Nut CPB00262 01-A12 8 M10 Flat Washer CPB00032 02-A13 13 M8x25 Hex Head Bolt CPB00040 01-A14 4 M8x20 Countersunk Bolt CPB00232 01-A15 13 M8 Lock Nut CPB00029 01-A16 4 M8 Spring Washer CPB00104 01-A17 26 M8 Flat Washer CPB00321 02-A

  • Title: Bonnet A

    ssembly

    Rev: 02-A

    Ref N

    o: CM

    4000404

    SECTIO

    NR

    ev Date: 14/05/2012

    26

    24

    13

    14

    6

    22

    24

    18

    13

    14

    9

    2

    12

    13

    20

    11

    4

    4

    712

    5

    25

    5a17

    15

    16

    22

    23

    228

    21

    14

    19

    27

    19

    14

    4

    1

    3

    10

    9

  • SECTIONTitle: Bonnet Assembly 04Ref No: CM40004 Rev Date: 14/05/2012Rev: 02-A

    COMBILIFT LTD. 2012

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 RH Side Door CMP00007 07-A2 1 LH Bonnet Assembly CMP00016 07-A3 1 RH Bonnet Assembly CMP00029 02-A4 1 Air Filter Kit (G07-0009/H00) See Section 10 01-A5 1 Cabin External Worklight CPE00006 01-A5a 1 H3 Work Light Bulb 12v 55w CPE00069 01-A6 1 Bonnet Handle CPC00026 01-A7 2 Bonnet Hinge CPB00055 06-A8 1 Gas Strut Assembly CPHY0119 01-A9 1 Top Bubble Draught Excluder CPC00017 01-A10 1 3.5mm Edge Trim - Narrow CPC00048 02-A11 1 70-90mm Hose Clip CPB00172 01-A12 11 M8x20 Dome Head Bolt CPB00183 01-A13 13 M8 Flat Washer CPB00321 01-A14 15 M8 Lock Nut CPB00029 01-A15 1 M10 Lock Nut CPB00262 01-A16 1 M10 Flat Washer CPB00032 02-A17 1 Grommet for Work Lights CPE00077 01-A18 2 M5x10 Pan Head Screw CPB00056 02-A19 4 M8 Flat Washer CPB00321 02-A20 2 M8x30 Hex Head Bolt CPB00135 01-A21 2 Clip Male CPC00076 01-A22 11 M5 Flat Washer CPB00128 01-A23 4 M5x20 Hex Head Bolt CPB00145 01-A24 7 M5 Nylon Lock Nut CPB00147 01-A25 1 Convex Bonnet Mirror (Optional Extra) CPG00032 01-A26 1 Bonnet Mirror Bracket (Optional Extra) CMP00025 01-A27 1 LED Work Lamp (Optional) CPE00236 02-A

  • SECTIONRev: 04-ATitle: Hydraulic Tank Assembly

    Rev Date: 27/08/2015Ref No: CM4000505

    COMBILIFT LTD. 2015

    29

    27

    18

    17

    11

    1615

    26

    25

    24

    26

    25

    23

    10

    9

    20

    1930

    32

    31

    3f

    12

    36

    33

    35

    36

    21

    8

    28

    122

    2

    6

    34

    436

    3

    3a

    3d

    3b

    5

    3e

    5a

    3c

    7

    13

    14

  • Be Quoted When Ordering Parts Marked With *

    *

    *

    **

    MustNote:1. Machine Serial Number

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Hydraulic Tank Assembly CMH00026 06-A 99692 1 Brake Valve See Section 11.1 01-A3 1 In Tank Filter Assembly (MPF1841) CPHY0072 01-A 9969

    3a 1 O-Ring In-Tank Filter (Cap Seal) (3a) CPSK0089 01-A 99693b 1 O-Ring In-Tank Filter (Bowl Seal) (3b) CPSK0088 01-A 99693c 1 O-Ring In-Tank Filter (Tank Seal) (3c) CPHY0091 03-A 99693d 1 O-Ring In-Tank Filter (Filter Seal) (3d) CPSK0087 01-A 99693e 1 In Tank Filter Element CPHY0076 01-A 99693f 1 In-Tank Filter Spring CPHY0092 01-A 99694 1 Filler Cap Assembly (Ref 08 195004) SPHY0032 01-A5 1 Suction Filter Assembly (Standard) CPHY0019 03-A5 1 Suction Filter Assembly (Toyota) CPHY0366 01-A

    5a 1 Suction Filter Element (Standard) CPHY0012 04-A5a 1 Suction Filter Element (Toyota) CPHY0365 01-A6 1 In Tank Strainer Filter CPHY0015 01-A7 1 Hydraulic Tank Oil Level Gauge CPHY0008 02-A8 1 Hydraulic Tank Air Breather CPHY0040 03-A9 1 Inspection Panel CMH00001 03-A

    10 1 Inspection Cover O-Ring Seal CPHY0011 01-A11 1 0.5 Bar Non Return Valve - 3/4" BSP CPF00079 01-A12 1 Clip Female CPC00077 01-A13 2 1" 1/4 BSP - 1" 5/16 JIC M/M Adap. CPF00010 01-A14 2 1 1/4" Bond Seal SPF00013 01-A15 1 1" BSP - 1" 5/16 JIC M/M Adaptor CPF00183 01-A16 1 1" Bond Seal CPF00058 01-A17 1 3/4" BSP - 3/4" JIC M/M Adapter CPF00007 01-A18 2 3/4" Bond Seal CPF00057 01-A19 1 1/2" BSP Bung CPF00032 01-A20 1 1/2" Bond Seal CPF00056 04-A21 4 3/8" Bond Seal CPF00055 01-A22 2 9/16" JIC Tee M/F/M CPF00003 01-A23 5 M10x30 Hex Head Bolt (1.25 Set) CPB00278 01-A24 4 M10x30 Socket Cap Bolt CPB00046 01-A25 9 M10 Spring Washer CPB00053 01-A26 9 M10 Flat Washer CPB00032 02-A27 2 M8x20 Hex Head Bolt CPB00012 01-A28 2 M8 Spring Washer CPB00104 01-A29 2 M8 Flat Washer CPB00321 03-A30 6 M6x12 Hex Head Bolt CPB00031 01-A31 6 M6 Flat Washer CPB00060 01-A32 6 M6 Spring Washer CPB00126 01-A33 2 M5x20 Hex Head Bolt CPB00145 01-A34 6 M5x30 Hex Head Bolt CPB00143 01-A35 2 M5 Nylon Lock Nut CPB00147 01-A36 10 M5 Flat Washer CPB00128 01-A

    SECTIONTitle: Hydraulic Tank Assembly 05Ref No: CM40005 Rev Date: 27/08/2015Rev: 04-A

    COMBILIFT LTD. 2015

  • Rev: 03-A

    06Title: D

    iesel Tank Assem

    blyR

    ef No: C

    M40006

    SECTIO

    NR

    ev Date: 24/02/2016

    6a

    23

    24

    8

    5

    20

    23

    22

    2

    12

    13

    13

    14

    25

    18

    21

    19

    6a

    3

    141

    6

    16

    17

    10

    23

    12

    23

    19

    Optional Fuel Filter With Primer

    22

    4

    9

    22

    17

    15

    11

    7

  • Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Diesel Tank (No Fuel Gauge) CMD00012 05-A1 1 Diesel Tank (Fuel Guage) CMD00019 06-A2 1 Diesel Cap 50000 Series Vented CPC00008 01-A3 1 Diesel Tank Low Level Fuel Switch CPE00048 01-A4 1 Electric Fuel Pump (1G610-52001) CPK00070 01-A5 1 Inline Diesel Fuel Filter CPK00056 01-A6 1 Standard Fuel Filter (1907743012) CPK00009 01-A6a 1 Fuel Filter Element CPK00004 02-A7 1 Fuel Filter With Primer (Optional) CPK00271 01-A8 1 Fuel Gauge Sender (Optional Extra) NPE00052 01-A9 5 M5x16 Hex Head Bolt CPB00127 01-A10 5 M5 Flat Washer CPB00128 01-A11 5 M5 Spring Washer CPB00204 01-A12 6 M10 Flat Washer CPB00032 02-A13 6 M10 Spring Washer CPB00053 01-A14 6 M10x30 Hex Head Bolt CPB00021 01-A15 2 1/2" BSP Bung CPF00032 01-A16 2 1/2" Bond Seal CPF00056 05-A17 2 9/16" JIC 90 Pipe End CPF00372 01-A18 2 M8 Lock Nut CPB00029 02-A19 4 M8 Flat Washer CPB00321 01-B20 2 M8x30 Hex Head Bolt CPB00135 01-A21 2 M8x12 Hex Head Bolt CPB00139 01-A22 7 13mm Jubilee Clip CPB00274 01-A23 M 8mm Fuel Line (Per Metre) CPK00064 01-A24 M 6mm Fuel Line (Per Metre) CPK00065 02-A25 1 11mm Jubilee Clip CPB00380 01-A

    SECTIONTitle: Diesel Tank Assembly 06Ref No: CM40006 Rev Date: 24/02/2016Rev: 03-A

    COMBILIFT LTD. 2016

  • SECTIONTitle: Gas Bottle Carrier Assembly 06Ref No: CM40006.1 Rev Date: 15/05/2012Rev: 01-A

    COMBILIFT LTD. 2012

    202

    15

    23 35 33

    28

    29

    33

    34

    14

    26

    28

    24

    13

    1219

    11

    4

    5

    16

    11

    8

    9

    6

    17

    7

    3*

    10

    1

    22

    21

    18

    30

    25

    3132

    31

    33

    27

    31

    31

  • CPG00035 Gas Hose Kit - Tier 2 & 3

    Note:

    CPG00067 Gas Hose Kit - Non Certified & Tier 42. Items 25 - 35 Can Be Ordered As A Kit:1. * Be Quoted When Ordering Parts Marked With MustMachine Serial Number

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Sliding Gas Bottle Carrier Base CML00059 01-A2 1 Sliding Gas Bottle Carrier Tray CML00060 02-A3* 1 Standard Gas Bottle CPV00062 01-A4 2 Sliding Rail (102-591) CPL00171 01-A5 1 LPG Strap CML00092 02-A6 1 RH Carrier Strap CML00087 01-A7 2 Hinge CPB00055 01-A8 1 Gas Tank locator Pin CPB00173 01-A9 1 Gas Carrier Latch CPL00277 01-A

    10 1 Anti-Luce Fastener CPB00090 01-A11 2 M10 Collar Nut CPB00300 03-A12 8 M4x12 Countersunk Bolt CPB00299 01-A13 6 M5x12 Countersunk Bolt CPB00245 01-A14 4 14mm Single Pipe Clamp CPF00081 01-A15 2 14mm Single Pipe Clamp Top CPF00065 01-A16 8 M8x20 Dome Head Bolt CPB00183 01-A17 8 M8 Lock Nut CPB00029 01-A18 1 M12 Flat Washer CPB00082 01-A19 1 M12 Nylon Lock Nut CPB00123 01-A20 4 M6x35 Hex Head Bolt CPB00301 02-A21 4 M8x25 Hex Head Bolt CPB00040 01-A22 4 M8 Spring Washer CPB00104 01-A23 4 M8 Flat Washer CPB00321 02-A24 1 Strainer Filter (Tier 2 & Tier 3 Only) CPL00282 01-A25 1 Gas Low Level Valve Sensor CPG00046 01-A26 1 1/4" NPT F/F Fitting (6328604000) CPL00337 01-A27 1 LPG Bottle Coupling (8516160200) CPL00090 01-A28 1 LPG Fuel Line Bulkhead (6300000444) CPL00087 01-A29 1 LPG Pressure Relief Valve (5438650000) CPL00086 01-A30 1 1/4"M-1/8"F-1/4F NPT Tee (630230040) CPLF0007 01-A31 5 1/4" NPT 90 M/F Fitting (6311604000) CPLF0008 01-A32 1 1/4" NPT M/M Fitting (6328004000) CPLF0012 01-A33 3 1/4" NPT - 3/8" SAE Flare Fitting (6304806040) CPLF0009 01-A34 1 High Pressure Hose, DIN 4815/4 - 2300mm CPL00089 01-A35 1 High Pressure Hose, Din 4815/4 - 1250mm CPL00088 01-A

    SECTIONTitle: Gas Bottle Carrier Assembly 06Ref No: CM40006.1 Rev Date: 15/05/2012Rev: 01-A

    COMBILIFT LTD. 2012

  • SECTIONRev: 01-A06Title: Double Gas Bottle Carrier Assembly

    Rev Date: 23/07/2015Ref No: CM40006.2

    COMBILIFT LTD. 2012

    6

    15

    211

    13

    14

    21

    17

    3

    2 4

    5

    10

    66

    9

    11

    12

    11

    146

    7

    18

    20

    21

    19

    16

  • Be Quoted When Ordering Parts Marked With

    *

    2. Items 6 - 14 Can Be Ordered As A Kit:

    CPG00067 Gas Hose Kit - Non Certified & Tier 4CPG00035 Gas Hose Kit - Tier 2 & 3

    Note:

    1. Machine Serial Number Must

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Double Gas Bottle Carrier Assembly CML00042 01-A2 1 Gas Bottle Latch CML00046 01-A3 1 Bonnet Hinge CPB00055 01-A4 1 Anti-Luce Fastener CPB00090 01-A5 2 Standard Gas Bottle CPV00062 01-A6 1 LP Gas Fuel Line Bulkhead T Piece CPL00087 01-A7 1 LPG Pressure Relief Valve CPL00086 01-A8 1 1/4" NPT - 1/4" NPT M/M Fitting CPL00336 01-A9 1 Gas Low Level T-Piece Fitting (63 0230 040) CPLF0007 01-A

    10 1 Gas Low Level Valve Sensor CPG00046 01-A11 2 1/4" NPT - 3/8" SAE Flare Fitting (6304806040) CPLF0009 01-A12 1 LPG Bottle Coupling CPL00090 01-A13 1 High Pressure Hose, DIN 4815/4 - 2300mm CPL00089 01-A14 1 High Pressure Hose, Din 4815/4 - 1250mm CPL00088 01-A15 1 M12 Flat Washer CPB00082 01-A16 1 M12 Nylon Lock Nut CPB00123 01-A17 4 M8x25 Dome Head Bolt CPB00342 01-A18 4 M8x20 Hex Head Bolt CPB00012 01-A19 4 M8 Lock Nut CPB00029 02-A20 4 M8 Spring Washer CPB00104 01-A21 12 M8 Flat Washer CPB00321 03-A

    Title: Double Gas Bottle Carrier AssemblySECTIONRev: 01-A

    06Rev Date: 23/07/2015Ref No: CM40006.2

    COMBILIFT LTD. 2015

  • 2426

    27

    33

    34

    28

    13

    14

    10ii

    32

    34

    28

    27

    26

    23

    22

    18

    4

    23

    24

    1

    633

    31

    33

    29

    2

    16

    20

    19

    24

    23

    35

    5

    3

    14

    36

    9

    24

    25

    7

    2425

    17

    21

    22

    10i

    11

    30

    12

    8

    32

    34

    28

    24

    25

    15

    SECTIONRev Date: 14/09/2015Title: Cabin Assembly - 1 07

    Rev: 05-ARef No: CM40007

    COMBILIFT LTD. 2015

  • *

    *

    Be Quoted When Ordering Parts Marked With * Note:1. Machine Serial Number Must

    **

    *

    *

    *

    *

    *

    *

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Inching Pedal Assembly See Section 8 04-A2 1 Accelerator Pedal Assembly See Section 8.1 02-A3 1 Valve Chest Assembly See Section 12 01-A4 1 Steering Motor See Section 12.1 02-A5 1 PVC Seat (194430) CPC00117 03-A5 1 Fabric Seat CPC00101 01-A6 1 Accelerator Cable Bracket CMC00096 02-A7 1 Steering Column Assembly CPS00019 04-A8 1 Steering Wheel CPS00024 01-A9 1 Cabin Head Rest CPC00043 01-A

    10i 1 Lever Dash Panel CMC00164 05-A10ii 1 Joystick Dash Panel (Optional) CMC00163 01-A11 1 4 Lever Dash Panel - Cover Spacer CMC00328 03-A11 1 5 Lever Dash Panel - Cover Spacer CMC00337 01-A12 1 4 Lever Dash Panel Cover CMC00336 01-A12 1 5 Lever Dash Panel Cover CMC00338 01-A13 1 HDS20 Joystick (Optional) NPHY0007 05-A14 1 Temperature Control Valve CPC00058 01-A15 1 Aluminum Floor Plate (C4000) CMC00212 01-A15 1 Aluminum Floor Plate (XL) H C00010 01-A16 1 M10x60 Hex Head Bolt CPB00004 01-A17 4 M10x30 Hex Head Bolt CPB00021 01-A18 1 M10x20 Hex Head Bolt CPB00081 01-A19 1 M10 Long Nut CPB00266 01-A20 1 M10 Nut CPB00050 01-A21 4 M10 Spring Washer CPB00053 01-A22 5 M10 Flat Washer CPB00032 02-A23 12 M8x20 Hex Head Bolt CPB00012 01-A24 7 M8x20 Socket Button Head CPB00183 01-A25 8 M8 Lock Nut CPB00029 01-A26 11 M8 Spring Washer CPB00104 01-A27 27 M8 Flat Washer CPB00321 03-A28 7 M6x25 Hex Head Bolt CPB00256 01-A29 3 M6x20 Hex Head Bolt CPB00044 01-A30 4 M6x20 Dome Head Bolt CPB00251 01-A31 3 M6 Lock Nut CPB00047 01-A32 3 M6 Penny Washer CPB00421 01-A33 10 M6 Flat Washer CPB00060 01-A34 7 M6 Spring Washer CPB00126 01-A35 4 M5x16 Counter Sunk Bolt CPB00265 01-A36 2 M4x12 Countersunk Screw CPB00246 01-A

    Title: Cabin Assembly - 1Rev Date: 14/09/2015Ref No: CM40007 Rev: 05-A

    07SECTION

    COMBILIFT LTD. 2015

  • Title: Cabin A

    ssembly - 2

    Rev: 03-AR

    ef No: C

    M40007.1

    07SEC

    TION

    Rev Date: 16/09/2015

    29

    9

    5

    4

    8

    13

    13

    25

    31

    20

    26

    21

    2

    24

    6

    22

    1618

    32

    31

    3230

    27

    1

    3228

    19

    10

    10

    3

    11

    12

    11 12

    10

    17

    11

    7

    15

    24

    23

    22

  • NOTE:

    1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Air Conditoning Unit (Optional) See Section 7.1a 01-A2 1 H Side CPG00022 02-A2 1 RH Side Glass XL Cab HPG000 01-A3 1 Window Handle Assembly CPC00032 01-A4 1 Rear Window CPG00029 01-A5 1 Rear Window Frame CPG00065 01-A6 1 Bottom Rear Window Frame CPG00066 01-A7 1 L.H. Side Front Glass CPG00039 01-A7 1 L.H. Side Front Glass XL Cab HPG00001 01-A8 1 R.H. Side Front Glass CPG00040 02-A8 1 R.H. Side Front Glass XL Cab HP 0000 01-A9 1 Roof Glass CPG00042 01-A

    10 1 Glass Primer Black CPC00050 01-A11 1 Bonded Sealer For Glass (Black) CPC00053 01-A12 1 Drip-Check Sealer (Clear) CPC00038 01-A13 2 Window Hinge CPC00040 01-A14 2 Side Window Rubber Grommet CPC00054 01-A15 1 Window Beading (1780mm) CPC00016 01-A16 1 Door Latch Striker Pin CPC00030 01-A17 1 Door Latch Striker Pin Plate CPC00031 01-A18 1 Wide Door Latch Striker Pin Plate CMC00179 01-A19 1 Aluminium Serial Plate CPC00010 01-A20 1 Valve Inspection Panel CMC00062 01-A21 2 Window Hinge Spacer CPG00017 01-A22 6 M10x20 Hex Head Bolt CPB00081 01-A23 4 M10 Spring Washer CPB00053 01-A24 7 M10 Flat Washer CPB00032 02-A25 4 M8x40 Countersunk Bolt CPB00284 01-A26 2 M8x30 Countersunk Bolt CPB00069 01-A27 1 M8x25 Hex Head Bolt CPB00040 02-A28 2 M8x20 Hex Head Bolt CPB00012 01-A29 3 M8 Lock Nut CPB00029 02-A30 1 M8 Hex Nut CPB00049 01-A31 2 M8 Penny Washer CPB00071 01-A32 7 M8 Flat Washer CPB00321 03-A33 5 M6x20 Hex Head Bolt CPB00047 01-A34 4 M6 Flat Washer CPB00060 01-A

    *

    SECTIONTitle: Cabin Assembly - 2 07Ref No: CM40007.1 Rev Date: 16/09/2015Rev: 03-A

    COMBILIFT LTD. 2016

    *

    *

    **

    *

    *

  • 07R

    ef No: C

    M40007.2

    Rev: 02-ATitle: C

    abin Assem

    bly - 3SEC

    TION

    Rev Date: 04/03/2015

    31

    1312

    12

    20

    3033

    3

    18

    22

    23

    16

    1

    2

    33

    32

    29

    11

    6a

    42

    40

    10

    42

    41

    33

    30

    17

    39

    42

    19

    2827

    33

    21

    4a

    33

    7

    30

    6

    4

    4

    31

    5a

    15

    14

    24

    33

    8

    5

    5

    9

    4a

  • **

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Cabin Heater Fan CPC00051 03-A2 1 Heater Fan Mounting Bracket CMC00188 01-A3 1 Proximty Switch (IGS205) - Spare CPE00087 01-A

    4a 2 Wiper Shaft Compliment Kit CPC00021 02-A4 2 Wiper Motor CPE00022 04-A5 3 Cabin External Work-light CPE00006 01-A5 3 LED Work Lamp 1000lm (4Q4M8933A01) CPE00236 01-A

    5a 1 Halogen Work-light Bulb (H3) CPE00069 01-A6 1 Strobe Beacon CPE00086 01-A

    6a 1 Strobe Beacon Bulb CPE00188 01-A7 1 Lowered Beacon Bracket CMC00238 01-A8 2 Wiper Arm Assembly CPC00019 02-A9 2 Wiper Blade CPC00020 01-A

    10 1 Cabin Cooling Fan CPE00119 02-A11 1 Cabin Rubber Mount CPC00110 01-A12 4 Cab Mount Washer CMC00007 01-A13 1 Cab Heater Matrix CPC00078 01-A14 m Cab Heater Water Pipe CPC00162 01-A15 2 18-25mm Hose Clip CPC00158 01-A16 1 Heated Air Transfer Pipe C4000 CPC00033 01-A17 2 Breeze Hose Clip (27-51mm) CPC00095 01-A18 2 Windshield Vent CPC00102 01-A19 2 Rubber Grommet CPC00054 01-A20 1 12V Horn CPE00011 01-A21 1 Grey Webbing Checkstrap CPC00042 01-A22 2 M16x100 Hex Head Bolt (10.9) CPB00062 01-A23 2 M16 Flat Washer CPB00045 01-A24 1 M10x30 Hex Head Bolt CPB00018 05-A25 2 M10 Flat Washer CPB00032 01-A26 1 M10 Lock Nut CPB00262 01-A27 1 M8x65 Hex Head Bolt CPB00084 01-A28 1 M8x40 Hex Head Bolt CPB00059 01-A29 2 M8x20 Hex Head Bolt CPB00012 01-A30 2 M8 Lock Nut CPB00029 02-A31 2 M8 Hex Nut CPB00049 01-A32 2 M8 Spring Washer CPB00104 01-A33 5 M8 Flat Washer CPB00015 01-A34 2 M6x20 Hex Head Bolt CPB00044 01-A35 4 M6 Flat Washer CPB00060 01-A37 2 M6 Lock Nut CPB00047 01-A39 3 M5x20 Hex Head Bolt CPB00145 01-A40 3 M5x16 Socket Cap Bolt CPB00247 01-A41 3 M5 Nylon Lock Nut CPB00147 01-A42 9 M5 Flat Washer CPB00128 01-ANOTE:1. Machine Serial Number Must Be Quoted When Ordering Parts Marked With *

    Rev Date: 04/03/2015Rev: 02-ARef No: CM40007.207Title: Cabin Assembly - 3

    SECTION

    COMBILIFT LTD. 2015

  • Ref N

    o: CM

    40007.3Title: Standard C

    abin Door A

    ssembly

    Rev: 02-A07

    SECTIO

    NRev Date: 18/07/2016

    3

    5a

    20

    19

    5

    3

    1315

    16

    6

    221

    16

    12

    7

    1614

    14

    1

    4

    11

    1817

    9

    8

    10a 1010b

    1b

    1a

  • SECTIONTitle: Standard Cabin Door Assembly 07Ref No: CM40007.3 Rev Date: 18/07/2016Rev: 02-A

    COMBILIFT LTD. 2016

    ***

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Standard Door With Glass Assembly (HPC50 Latch) CMC00377 03-A 246161 1 Standard Barred Door Assembly (HPC50 Latch) CMC00994 03-A 246161 1 Standard Deep Door Assembly (HPC50 Latch) CMC01000 04-A 246161 1 XL Door With Glass Assembly (HPC50 Latch) HMC00607 02-A 25154-269791 1 XL Door With Bars Assembly (HPC50 Latch) HMC00944 01-A 25154-269791 1 XL Deep Door Assembly (HPC50 Latch) HMC00676 01-A 25154-269791 1 XL Door With Glass Assembly (HPC50 & HPG69) HMC00953 01-A 270241 1 XL Deep Door Assembly (HPC50 & HPG69) HMC00954 01-A 270241a 2 Door Hinge Bracket CMC00015 01-A1b 2 Weld On Hinge With Grease Nipple CPC00044 01-A2 1 Sliding Glass Window for Cab Door CPG00000 01-A2 1 XL Cabin Door Sliding Window HPG00069 02-A 270243 1 Cabin Door Beading (Side Bubble) CPC00016 02-A4 1 Door Latch (TVH/609733) HPC00050 01-A 246165 1 External Door Handle CPC00006 01-A5a 1 Cab Door Key CPC00029 01-A6 1 Cabin Door Handle - Gasket Kit CPC00063 01-A7 1 Door Latch Support CMC00302 02-A8 1 Door Latch Support (Pin Holder) CMC00319 01-A9 1 HPC00050 Cover Mounting Bracket HMC00585 03-A10 1 Cab Door Side Window (If Fitted) SPG00102 02-A 2702410a - Glass Primer (Black) CPC00050 01-A10b - Bonded Sealer (Black) CPC00053 01-A11 2 M6x25 Countersunk Bolt CPB00191 01-A12 2 M6x20 Hex Head Bolt CPB00044 01-A13 2 M6 x 15 Hex Head Bolt CPB00027 01-A14 5 M6 Lock Nut CPB00047 01-A15 2 M6 Spring Washer CPB00126 01-A16 6 M6 Flat Washer CPB00060 01-A17 2 M6x20 Countersunk Bolt CPB00052 01-A18 2 M6x16 Countersunk Bolt CPB00264 01-A19 1 M8 Lock Nut CPB00029 02-A20 1 M8x65 Hex Head Bolt CPB00084 01-A

    NOTE:

    Machine Serial Number Must Be Quoted When Ordering Parts Marked With *1.

    *****

    **

    *

  • 19

    1

    4

    3

    7

    13

    15

    8

    1917

    5a

    14

    4a

    6

    13

    4b

    12

    11

    5

    3

    2

    1618

    Rev: 01-A07

    Ref N

    o: CM

    40007.3Title: C

    abin Door A

    ssembly

    SECTIO

    NRev Date: 11/07/2014

  • SECTIONTitle: Cabin Door Assembly 07Ref No: CM40007.3 Rev Date: 11/07/2014Rev: 01-A

    COMBILIFT LTD. 2014

    Be Quoted When Ordering Parts Marked With *Must

    NOTE:

    1. Machine Serial Number

    ******

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Standard Cab Door (C4000) CMC00194 01-A

  • SECTIONTitle: Cabin Foam 07Ref No: CM40007.4 Rev Date: 16/06/2014Rev: 01-A

    COMBILIFT LTD. 2014

    8

    6

    2

    7

    3

    1

    5

  • Be Quoted When Ordering Parts Marked With * Must1. Machine Serial Number

    Note:

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Roof Foam (Std) CPC00192 01-A 1* 1 Roof Foam (Wide Cab) CPC00206 01-A2 1 R.H Back Foam (Std) CPC00189 01-A 2* 1 R.H Back Foam (Wide Cabs) CPC00205 01-A3 1 L.H Back Foam (Std) CPC00190 01-A 3* 1 L.H Back Foam (Wide Cabs) CPC00207 01-A4 1 Front Foam (Std) CPC00191 01-A5 1 Valve Bank Foam (Std) CPC00193 01-A6 1 Door Foam (Std) CPC00194 01-A7 1 L.H Front Foam (Std) CPC00196 01-A 8 1 Dash Leaver Insert Foam(Std) CPC00195 02-A

    Rev Date: 16/06/2014Ref No: CM40007.407Title: Cabin Foam

    Rev: 01-A SECTION

    COMBILIFT LTD. 2014

  • Rev: 01-A07

    SECTIONRef No: CM40007.5Title: Air Conditioning Unit

    Rev Date: 16/09/2015

    COMBILIFT LTD. 2015

  • Parts Table - Air Conditoning Unit - CPC00187ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Outer Cover Assembly (RD-2-1189-0) HPC00051 01-A2 1 Inner Cover Assembly (RD-2-1245-0) HPC00052 01-A3 1 Fan - Condenser (RD-5-7297-0) HPC00053 01-A4 1 Condenser - Motor 12 V (RD-5-7809-0) HPC00082 01-A5 1 Condenser - Motor 24V (RD-5-7129-24) HPC00083 01-A6 1 Clamp - 3 1/2" (RD-5-4035-52) HPC00054 01-A7 1 Receiver Dryer (RD-5-7272-0) HPC00018 01-A8 1 AC Pressue Switch (RD-5-4583-0) HPC00081 01-A9 1 Tube - Freon (RD-4-4747-0) HPC00055 01-A10 1 Tube - Freon (RD-5-2330-0) HPC00056 01-A11 1 Condenser - Assembly (RD-4-4738-0) HPC00057 01-A12 1 Evaporator Coil (RD-2-1195-0) HPE00014 01-A13 1 Expansion Valve (RD-5-6868-0) HPC00019 01-A14 2 Strap (RD-5-4647-15) HPC00084 01-A15 1 Rail Assembly LH (RD-2-2329-0) HPC00085 01-A16 1 Bottom Pan Assembly (RD-2-1218-1) HPC00086 01-A17 1 Rail Assembly RH (RD-2-2329-1) HPC00087 01-A18 1 Relay 12V (RD-5-6690-0) HPE00010 01-A19 1 Relay 24V (RD-5-6693-0) HPE00015 01-A20 1 Drain Hose (RD-5-3550-120) HPC00058 01-A21 1 Drain Hose Assembly (RD-2-1284-0) HPC00059 01-A22 1 Bracket Assembly (RD-2-1288-0) HPC00060 01-A23 1 Wire Harness Assembly (RD-2-1250-0) HPC00088 01-A24 8 Spacer - Tapered (RD-5-4636-0) HPC00061 01-A25 4 Spacer - Rubber (RD-5-3588-1) HPC00062 01-A26 1 Thermostat (RD-4125-36) HPC00063 01-A27 2 Entry Rings (RD-5-3928-2) HPC00064 01-A28 1 Blower Assembly (RD-2-1207-1) HPC00065 01-A29 1 Blower Wheel - CCW (RD-5-4625-0) HPC00089 01-A30 1 Motor - 12V (RD-5-5121-0) HPE00017 01-A31 1 Motor - 24V (RD-5-5121-24) HPE00018 01-A32 1 Blower Wheel - CW (RD-5-4626-0) HPC00067 01-A33 1 Blower Assembly LH (RD-2-1207-0) HPC00065 01-A34 1 Resistor (RD-5-3647-0) HPE00020 01-A35 1 Retainer - Motor (RD-3-3174-0) HPC00068 01-A36 1 Roof Seal Assembly (RD-2-1240-0) HPC00069 01-A37 1 Gasket - Plenum (RD-2-1297-0) HPC00070 01-A38 1 Louver Assembly 4 1/2" (RD-5-3846-0) HPC00071 01-A39 1 Control Panel Sub Assembly (RD-2-1296-0) HPC00072 01-A40 2 Knob (RD-5-5928-0) HPC00073 01-A41 1 3 Speed Switch (RD-5-3646-0) HPC00090 01-A42 1 Label Control (RD-2-1293-0) HPC00074 01-A43 1 Plenum Assembly (RD-2-1290-0) HPC00075 01-A44 1 Fan Guard (RD-5-3894-2) HPC00076 01-A45 1 Bracket Assy RH (RD-2-1266-4) HPC00091 01-A

    Ref No: CM40007.5Title: Air Conditioning Unit

    Rev Date: 16/09/2015Rev: 01-A07

    SECTION

    COMBILIFT LTD. 2015

  • SECTIONRev Date: 14/07/2014Rev: 02-A08

    Ref No: CM40008Title: Inching Pedal Assembly

    COMBILIFT LTD. 2014

    6

    21

    5

    12

    9

    2

    83

    4

    4

    7

    11

    17

    14

    13

    18

    23

    20

    22

    9

    8

    15

    199

    16

    1

    25

    10

    26

    10

    24

    23

    27

    23

  • Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Inching Pedal Bracket BMC00190 02-A2 1 Inching Pedal Foot Plate CPC00023 01-A3 1 Pivot Pin CPC00046 01-A4 2 M10 Bushing CPC00047 01-A5 2 M7x20 Hex Bolt CPC00074 01-A6 1 Inching Pedal Linkage CPC00027 01-A7 1 Hydraulic Inching Valve (R902066994) CPHY0165 01-A8 2 M8x25 Hex Head Bolt CPB00040 01-A9 4 M8 Lock Nut CPB00029 02-A

    10 4 M6 Lock Nut CPB00047 01-A11 1 M6x20 Countersunk Bolt CPB00052 01-A12 1 Torsion Spring CPC00045 01-A13 2 M14 Bond Seal SPF00044 02-A14 2 M14 - 9/16" JIC M/M Adaptor SPF00020 01-A15 2 M8x40 Socket Cap Bolt CPB00020 01-A16 2 M8 Flat Washer CPB00321 03-A17 1 M6x25 Countersunk Bolt CPB00191 01-A18 1 Tension Spring Bracket CMC00057 01-A19 2 Tension Spring CPC00002 01-A20 1 Switch (207-1830) CPE00180 01-B21 1 Clamp For Switch (207-1925) CPE00181 01-A22 2 M4x20 Socket Cap Bolt (Zinc Plated) CPB00148 01-A23 6 M4 Flat Washer CPB00322 01-A24 2 M4 lock Nut CPB00364 01-A25 1 OMRON ZC-Q56 (Brake Pedal Plunger Switch) CPE00182 01-A26 2 M4x30 Slotted Pan Head Screw CPB00261 01-A27 2 M4 Hex Nut CPB00323 01-A

    SECTIONTitle: Inching Pedal Assembly 08Ref No: CM40008 Rev Date: 14/07/2014Rev: 02-A

    COMBILIFT LTD. 2014

  • SECTIONTitle: Accelerator Pedal Assembly 08Ref No: CM40008.1 Rev Date: 19/08/2014Rev: 02-A

    COMBILIFT LTD. 2014

    9

    10

    5

    15

    14

    1

    1312

    7

    11

    10

    3

    8

    2

    64

  • **

    Be Quoted When Ordering Parts marked with *

    NOTE:

    Must1. Machine Serial Number

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Accelerator Pedal Base Plate CPC00083 02-A2 1 Accelerator Pedal Foot Plate CPC00082 02-A3 1 Accelerator Pedal Small linkage CPC00085 02-A4 1 Accelerator Pedal Main Linkage CPC00069 02-A5 1 Accelerator Pedal Linkage Pin (10mm) CPC00086 02-A6 1 Accelerator Pedal Cable Clevis CPC00090 02-A7 1 Accelerator Pedal Clevis Pin CPC00091 02-A8 1 Accelerator Pedal Central Linkage Pin CPC00088 02-A9 1 Accelerator Pedal Linkage Pin (6mm) CPC00087 02-A

    10 2 M10 Bushing CPC00047 01-A11 1 Pivot Pin CPC00046 01-A12 2 M7x20 Hex Bolt CPC00074 01-A13 1 Torsion Spring CPC00045 01-A14 1 Accelerator Cable - LPG CPL00001 01-A14 1 Accelerator Cable - Diesel CPL00076 01-A15 1 Electronic Accelerator Pedal CPC00183 03-A

    SECTIONTitle: Accelerator Pedal Assembly 08Ref No: CM40008.1 Rev Date: 19/08/2014Rev: 02-A

    COMBILIFT LTD. 2014

  • 19 2021

    2i

    1

    9

    8

    2120

    22

    9

    5

    3ii

    21

    20

    18

    1211

    10

    2ii7

    22

    2021

    21

    23

    4

    13

    14

    1516

    17

    3i

    21

    6

    21

    Rev: 01-A Rev Date: 15/08/201409Title: LPG Exhaust Assembly

    SECTIONRef No: CM40009

    COMBILIFT LTD. 2014

  • *

    Must

    NOTE:

    1. Machine Serial Number Be Quoted When Ordering Parts Marked With *

    ***

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Noise Reduction Silencer CPK00184 01-A1 1 2 Way Catalytic Converter CPV00202 01-A1 1 3 Way Catalytic Converter CPV00203 01-A2i 1 Heat Shield CMX00001 01-A2ii 1 Heat Shield (To Suit CMX00005) CMX00007 01-A3i 1 Flexible Exhaust Tier 1 Engine CPL00361 02-A 154683ii 1 Flexible Exhaust GM Engine CPV00165 01-A 4 1 Exhaust Guard Assembly CMF00324 01-A5 1 Exhaust Mount Bracket CMF00235 01-A6 1 Catalytic Support Mounting Arm CMX00006 01-A7 1 Catalytic Support Bracket CMX00005 01-A8 1 Exhaust Manifold Gasket 3 Bolt Holes CPL00343 01-A 154689 3 57mm Exhaust Clamp CPV00033 02-A

    10 2 M12x40 Hex Head Bolt CPB00008 01-A11 2 M12 Spring Washer CPB00074 01-A12 2 M12 Flat Washer CPB00082 01-A13 2 M10x30 Hex Head Bolt CPB00021 01-A14 2 M10 Spring Washer CPB00053 01-A15 2 M10 Flat Washer CPB00032 01-A16 2 M8x45 Hex Head Bolt CPB00041 01-A17 1 M8x35 Hex Head Bolt CPB00039 01-A18 3 M8x30 Hex Head Bolt CPB00135 01-A19 3 M8x14 Hex Head Bolt CPB00236 01-A20 13 M8 Spring Washer CPB00104 01-A21 16 M8 Flat Washer CPB00321 02-A22 7 M8 Hex Nut CPB00049 01-A23 2 M8 Lock Nut CPB00029 01-A

    09Title: LPG Exhaust AssemblyRev: 01-A Rev Date: 15/08/2014Ref No: CM40009 SECTION

    COMBILIFT LTD. 2014

    *

    *

  • Rev: 01-A SECTIONRef No: CM40009.1Title: Diesel Exhaust Assembly 09

    Rev Date: 15/08/2014

    COMBILIFT LTD. 2014

    8

    18

    21

    19

    17

    1

    6

    3

    1918

    13

    12

    4

    10

    20 11

    14

    15

    16

    225

    9

    22

    7

    21

  • Be Quoted When Ordering Parts Marked With *Must

    NOTE:

    1. Machine Serial Number

    *

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Noise Reduction Silencer CPK00184 01-A1 1 2 Way Catalytic Converter CPV00202 01-A2 1 Heat Shield CMX00001 01-A3 1 Diesel Flexible Exhaust CPK00008 01-A 4 1 Exhaust Guard Assembly (Goal Post) CMF00324 01-A5 1 Exhaust Mount Bracket CMF00235 01-A6 1 Exhaust Manifold Gasket Square CPK00010 01-A7 2 57mm Exhaust Clamp CPV00033 01-A8 1 Isolator Switch Body CPE00121 01-A9 1 Isolater Switch Key CPE00122 01-A

    10 1 Back - Up Alarm 12V CPE00059 01-A11 2 M12x40 Hex Head Bolt CPB00008 01-A12 2 M12 Spring Washer CPB00074 01-A13 2 M12 Flat Washer CPB00082 01-A14 2 M10x30 Hex Head Bolt CPB00021 01-A15 2 M10 Spring Washer CPB00053 01-A16 2 M10 Flat Washer CPB00032 01-A17 3 M8x14 Hex Head Bolt CPB00236 01-A18 7 M8 Spring Washer CPB00104 01-A19 7 M8 Flat Washer CPB00321 02-A20 4 M8 Hex Nut CPB00049 01-A21 4 M6x20 Hex Head Bolt CPB00044 01-A22 4 M6 Flat Washer CPB00060 01-A

    SECTIONRev Date: 15/08/2014Ref No: CM40009.109Title: Diesel Exhaust Assembly

    Rev: 01-A

    COMBILIFT LTD. 2014

    *

  • 09Ref No: CM40009.2Title: LPG Tier 2 Exhaust Assembly

    SECTIONRev Date: 15/08/2014Rev: 01-A

    COMBILIFT LTD. 2014

    12

    17

    1

    15

    16

    10

    3

    6

    8

    22

    23

    21

    20 22

    7

    16

    22

    11

    23

    25

    17

    18

    4

    22

    24

    9

    222325

    14

    1622

    19

    13

    2

    5

  • *

    Be Quoted When Ordering Items Marked With *

    NOTE:

    Must Machine Serial No 1.

    *

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 3 Way Catalytic Converter CPG00062 01-A2 1 Exhaust Flexi CPV00262 01-A 3 1 Exhaust Heat Shield CMX00007 01-A4 1 Exhaust Flange Gasket CPV00261 01-A5 1 Exhaust Guard Assembly CMF00324 01-A6 1 Exhaust Mount Bracket CMF00235 01-A7 1 57mm Exhaust Clamp CPV00033 02-A8 1 Catalytic Converter Support CMX00005 01-A9 1 Catalytic Support Mounting Arm CMX00006 01-A

    10 1 1 Wire Oxygen Sensor CPL00179 01-A10 1 Oxy Sensor Tier 4 3.0L GM CPL00289 01-A11 2 M12x40 Hex Head Bolt CPB00008 01-A12 2 M12 Flat Washer CPB00082 01-A13 2 M12 Spring Washer CPB00074 01-A14 2 M10x30 Hex Head Bolt CPB00021 01-A15 2 M10x35 Hex Head Bolt CPB00018 05-A16 6 M10 Flat Washer CPB00032 01-A17 4 M10 Spring Washer CPB00053 01-A18 2 M10 Nut CPB00050 01-A19 2 M8x45 Hex Head Bolt CPB00041 01-A20 1 M8x35 Hex Head Bolt CPB00039 01-A21 1 M8x14 Hex Head Bolt CPB00236 01-A22 9 M8 Flat Washer CPB00321 02-A23 4 M8 Spring Washer CPB00104 01-A24 2 M8 Lock Nut CPB00029 01-A25 3 M8 Hex Nut CPB00049 01-A

    SECTIONTitle: LPG Tier 2 Exhaust Assembly 09Ref No: CM40009.2 Rev Date: 15/08/2014Rev: 01-A

    COMBILIFT LTD. 2014

  • SECTIONRef No: CM40009.3Title: LPG Tier 3 Exhaust Assembly

    Rev: 01-A09

    Rev Date: 15/08/2014

    COMBILIFT LTD. 2014

    1

    3

    2425

    23

    14

    13

    10

    24

    25

    27

    2422

    9

    21

    24

    6

    24

    26

    18

    19

    15

    2

    16

    8

    4

    7

    12

    20

    2325

    27

    5

    17

    16

    16

    12

    118

  • SECTIONTitle: LPG Tier 3 Exhaust Assembly

    Rev: 01-A09

    Ref No: CM40009.3 Rev Date: 15/08/2014

    COMBILIFT LTD. 2014

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 IMPCO Tier 3 Catalytic Converter CPG00328 01-A2 1 Flexi Exhaust CPL00288 02-A3 1 Exhaust Heat Shield (LPG Tier 3) CMX00007 01-A4 1 Exhaust Manifold Gasket 3 Bolt Holes CPL00343 01-A5 1 Exhaust Flange Gasket CPV00261 01-A6 1 Exhaust Guard Assembly CMF00324 01-A7 1 Exhaust Mount Bracket CMF00235 01-A8 1 57mm Exhaust Clamp CPV00033 02-A9 1 Tier 3 Catalytic Converter Support CMX00008 01-A

    10 1 Catalytic Converter Support CMX00005 01-A11 2 M10x30 Hex Head Bolt CPB00021 01-A12 4 M10 Spring Washer CPB00053 01-A13 1 Tier 3 Silencer Oxygen Sensor CPL30002 01-A14 1 Tier 3 Manifold Oxygen Sensor CPL00001 01-A15 2 M12x40 Hex Head Bolt CPB00008 01-A16 6 M10 Flat Washer CPB00032 01-A17 2 M10x35 Hex Head Bolt CPB00018 05-A18 2 M12 Flat Washer CPB00082 01-A19 2 M12 Spring Washer CPB00074 01-A20 2 M10 Nut CPB00050 01-A21 2 M8x45 Hex Head Bolt CPB00041 01-A22 1 M8x35 Hex Head Bolt CPB00039 01-A23 1 M8x14 Hex Head Bolt CPB00236 01-A24 9 M8 Flat Washer CPB00321 02-A25 4 M8 Spring Washer CPB00104 01-A26 2 M8 Lock Nut CPB00029 01-A27 3 M8 Hex Nut CPB00049 01-A

  • Rev Date: 15/08/201409

    Ref No: CM40009.4Title: LPG Tier 4 Exhaust Assembly

    SECTIONRev: 01-A

    COMBILIFT LTD. 2014

    14

    20

    21

    27

    1

    10

    24

    24

    25

    8

    25 23

    5

    27

    18

    11

    24

    4

    22

    13

    2

    9

    26

    8

    1225

    24

    16

    20

    19

    17 19

    6

    19

    20

    3

    24

    15

    24

    8

  • Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Tier 4 Silencer CMX00013 01-A2 1 Tier 4 Cat Support Plate CMX00012 03-A3 1 Tier 4 Wire Oxygen Sensor CPL40001 01-A4 1 Catalytic Support Mounting Arm CMX00006 01-A5 1 Tier 4 Catalytic Converter CPL40002 01-A 6 1 Flexi Exhaust CPL00288 01-A7 1 Exhaust Manifold Gasket 3 Bolt Holes CPL00343 01-A8 3 Exhaust Flange Gasket CPV00261 01-A9 1 Exhaust Guard Assembly CMF00324 01-A

    10 1 Tier 4 Exhaust Heat Shield CMX00011 03-A11 1 Exhaust Mount Bracket CMF00235 01-A12 2 57mm Exhaust Clamp CPV00033 01-A13 2 M12x40 Hex Head Bolt CPB00008 01-A14 2 M12 Spring Washer CPB00074 01-A15 2 M12 Flat Washer CPB00082 01-A16 2 M10x40 Hex Head Bolt CPB00279 01-A17 2 M10x35 Hex Head Bolt CPB00018 05-A18 2 M10x30 Hex Head Bolt CPB00021 01-A19 6 M10 Flat Washer CPB00032 01-A20 6 M10 Spring Washer CPB00053 01-A21 2 M8x45 Hex Head Bolt CPB00041 01-A22 1 M8x35 Hex Head Bolt CPB00039 01-A23 1 M8x14 Hex Head Bolt CPB00236 01-A24 14 M8 Flat Washer CPB00321 02-A25 6 M8 Spring Washer CPB00104 01-A26 2 M8 Lock Nut CPB00029 01-A27 5 M8 Hex Nut CPB00049 01-A

    Title: LPG Tier 4 Exhaust AssemblyRev Date: 15/08/2014Ref No: CM40009.4 SECTIONRev: 01-A

    09

    COMBILIFT LTD. 2014

  • 765

    4

    1

    4

    4

    23

    SECTIONRef No: CM40009.509

    Rev: 01-A Rev Date: 24/07/2015Title: Toyota LPG Exhaust Assembly

    COMBILIFT LTD. 2015

  • Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Exhaust Pipe Flexi Toyota 4Y CPX00013 01-A2 1 Noise Reduction Silencer Exhaust CPV00177 01-A3 1 Exhaust Guard CMX00001 01-A4 2 57mm Exhaust Clamp CPV00033 02-A5 3 M8x14 Hex Head Bolt CPB00236 01-A6 3 M8 Spring Washer CPB00104 01-A7 3 M8 Flat Washer CPB00321 02-A

    Rev Date: 24/07/2015Title: Toyota LPG Exhaust Assembly

    Rev: 01-A SECTION09

    Ref No: CM40009.5

    COMBILIFT LTD. 2015

  • 10Rev: 02-A

    Ref N

    o: CM

    40010Title: A

    ir Filter Assem

    blySEC

    TION

    Rev Date: 20/07/2016

    1d

    1c

    1e

    GM (IMPCO) Tier 1 & 2

    3

    4

    1

    1 1f

    1b

    Kubota Diesel

    2i

    3

    4

    2v

    2vi

    2vii

    5

    GM (IMPCO) Tier 3

    GM (IMPCO) Tier 4

    GM (PSI) Tier 4

    4

    GM (PSI) Tier 1

    3

    1a

    Toyota Tier 1

    2iii

    2iv

    2ii

    6

    4

  • Title: Air Filter AssemblySECTIONRev: 02-ARef No: CM40010

    10Rev Date: 20/07/2016

    COMBILIFT LTD. 2016

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Air Filter Kit (G07-0009/H00) CPK00135 03-A1a 1 Air Filter Element (P772579) CPK00144 04-A1b 1 Air Filter Safety Element (P775300) Optional CPK00249 01-A1c 2 Air Filter Mounting Bracket CPK00148 02-A1d 1 Air Filter - Rain Water Seal CMP00022 02-A1e 1 Stack Cap/Rain Cap CPK00149 03-A1f 1 Air Filter Dust Valve (P522958) CPK00252 02-A2i 1 Diesel Air Breather Pipe (Kubota) CPK00173 02-A2ii 1 LPG Air Breather Hose (Tier 1 GM PSI) CPK00853 04-A2iii 1 LPG Air Breather Hose (Tier 4 GM PSI) CPK00842 04-A2iv 1 LPG Air Breather Hose (Tier 1 Toyota) CPL00527 01-A2v 1 LPG Air Breather Hose(Tier 1 & 2 GM Impco) CPK00026 03-A2vi 1 LPG Air Breather Hose (Tier 3 GM Impco) CPL00341 01-A2vii 1 LPG Air Breather Hose (Tier 4 GM Impco) CPK00439 01-A3 3 70-90mm Hose Clip CPB00172 01-A4 4 Breeze Hose Clip (40-64mm) CPC00096 01-A5 1 18-25mm Jubilee Clip CPV00103 01-A6 1 60-80mm Worm Drive Hose Clip CPB00657 01-A

    Note:

    Machine Serial Number Must Be Quoted When Ordering Parts Marked With * 1.

    *******

  • 18

    17

    18

    2

    Steering Circuit 4-Port Changeover Valve(Located On LH Platform Under Cabin)

    Steering Circuit 6-Port Diverter Valve(Located On LH Platform Under Cabin)

    (Located On RH Platform Behind Hydraulic Tank & On RH Platform Behind Battery When Fitted )

    Serial Break < 24548

    8

    12

    1210

    5

    1719

    2

    2b

    2c

    2a

    9

    7

    11

    12

    4

    6

    17

    18

    12

    17

    1c

    3a

    3c

    3d

    3g

    3b

    3i

    17

    13

    19

    16

    10

    1b

    1

    1a

    3

    3h

    14

    16

    Drive Circuit & Auto Carousel 4-Port Changeover Valves

    15

    Ref No: CM40011 Rev: 02-A Rev Date: 15/12/201411

    SECTIONTitle: 4-Port Changeover & 6-Port Diverter Valves

    With Bleed Port(Located On RH Platform Behind Hydraulic Tank &

    On RH Platform Behind Battery When Fitted)Serial Break 24548

    3e

    3f

    Drive Circuit & Auto Carousel 4-Port Changeover Valve

  • *

    2. Item CPHY0323 Replaces CPHY0005 On Drive Circuit and Auto Carousel From

    Note:

    1. * Be Quoted When Ordering Parts Marked With MustMachine Serial Number

    Serial Break 24548

    *

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 6-Port Diverter Valve (M9594/12) CPHY0001 01-A1a 2 Diverter Valve O-ring (M9594/12) CPHY0027 02-A1b 1 Diverter Valve Solenoid (2375/1/1) CPHY0026 01-A1c 1 Solenoid Cap CPHY0028 01-A

    2 3 4-Port Changeover Valve CPHY0005 02-A2a 6 Changeover Valve O-ring CPHY0120 01-A2b 3 Changeover Valve Solenoid (617470) CPHY0216 01-A2c 3 Solenoid Cap CPHY0028 01-A

    3 1 4-Port With Bleed Port (B07510M) CPHY0323 01-A3a 1 Diverter Valve Solenoid (6155) CPHY0341 01-A3b 1 Hydraulic Cap (6070) CPHY0339 01-A3c 1 Solenoid Cap (6190) CPHY0342 01-A3d 2 Compression Spring (6025) CPHY0340 01-A3e 2 Diverter Valve O-ring (6105) CPSK0110 01-A3f 1 Diverter Valve Seal Kit (9025) CPSK0111 01-A3g 1 Diverter Valve O-ring (6115) CPSK0113 01-A3h 1 Diverter Valve O-ring (6110) CPSK0112 01-A3i 1 Diverter Valve Seal Kit (6305) CPSK0114 01-A

    4 1 6-Port Diverter Valve Bracket CMF00329 01-A5 2 4-Port Changeover Valve Bracket CMF00033 01-A6 2 M8 Weld In Nut CPB00061 02-A7 2 M8x80 Hex Head Bolt CPB00043 01-A8 2 M8x60 Hex Head Bolt CPB00405 01-A9 2 M8x45 Socket Head Bolt CPB00474 01-A10 4 M8 Lock Nut CPB00029 02-A11 2 M8 Spring Washer CPB00104 01-A12 8 M8 Flat Washer CPB00321 03-A13 1 1/4" Bond Seal CPF00054 01-A14 1 1/4" Non Return Valve NPHY0019 01-A15 1 1/4" BSP M/F 90 Adapter CPF00509 01-A16 2 1/4" BSP 9/16" JIC Male/Male Adapter SPF00027 01-A17 18 1/2" Bond Seal CPF00056 04-A18 10 1/2" BSP - 9/16" JIC M/M Adaptor CPF00014 02-A19 4 1/2" BSP - 3/4" JIC M/M Adaptor CPF00006 04-A

    Ref No: CM40011Title: 4-Port Changeover & 6-Port Diverter Valves

    Rev Date: 15/12/201411

    Rev: 02-A SECTION

    COMBILIFT LTD. 2014

  • 10

    2a

    5

    3

    7

    8

    3

    5

    1

    4

    6

    2

    3

    9

    SECTIONTitle: Bleed Block & Brake Valve 11Ref No: CM40011.1 Rev Date: 23/07/2012Rev: 01-A

    COMBILIFT LTD. 2012

  • Brake Valve - Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Bleed Block SPHY0024 01-A2 1 Brake Valve CPHY0006 01-A

    2a 2 Brake Valve O-Ring (12x2mm) CPHY0042 01-A3 7 3/8" Bond Seal CPF00055 01-A4 1 3/8" BSP Male Bung CPF00089 01-A5 6 3/8"BSP - 9/16"JIC M/M Adapter CPF00021 01-A6 1 3/8" BSP - 9/16" JIC M/F Adapter CPF00068 01-A7 1 1/2" Bond Seal CPF00056 03-A8 1 1/2" BSP - 7/8" JIC M/M Adaptor SPF00012 02-A9 1 9/16" JIC Tee M/F/M CPF00003 01-A

    10 1 9/16" JIC 90 M/F Adapter CPF00069 01-A

    SECTIONTitle: Bleed Block & Brake Valve 11Ref No: CM40011.1 Rev Date: 23/07/2012Rev: 01-A

    COMBILIFT LTD. 2012

  • 17

    9

    9b

    13

    16

    12

    Rev: 01-A

    Title: Valve Chest A

    ssembly

    12R

    ef No: C

    M40012

    SECTIO

    NR

    ev Date: 03/10/2014

    26

    23

    8

    19

    27

    25

    22

    25

    14

    15

    22

    10

    Valve Chest Assembly Part Number - CPHY0004

    9d

    2

    3

    4

    1

    6

    5

    7

    24

    21

    9c

    13

    * 5 Section Valve Chest Assembly Part Number - CPHY0118

    18

    9a

    22

    20

    11

    19a

  • *

    Be Quoted When Ordering Parts Marked With *

    NOTE:

    Must

    *

    1. Machine Serial Number

    Parts Table - CPHY0004ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Inlet Cover With Main Relief Valve (200731230240) CPHY0057 01-A2 1 Complete Lift Section (200741230518) CPHY0051 02-A3 1 Complete Reach Section (200741230519) CPHY0186 03-A4 1 Complete Tilt Section (200741230520) CPHY0187 04-A5 1 Complete Fork Positioning Section (200741230508) CPHY0202 01-A6 1 Complete Electrical Section (200741230270) CPHY0049 01-A 7 1 P09 3/4" End Cover (200730240010) CPHY0324 02-A8 1 Main Relief Valve (200787400710) CPHY0171 02-A9 1 Solenoid Valve Positioner (200774910340) CPHY0249 02-A9a 2 Positioner Solenoid Coil (200774910350) CPHY0094 02-A9b 4 Solenoid O-Ring (200514114010) CPSK0109 02-A9c 3 Solenoid Cap Nut (200674910100) CPB00298 02-A9d 2 Solenoid Plug (LED Type) CPHY0320 02-A10 4 Lever Cap L169-L36 (200707120282) CPHY0054 01-A11 4 End Cap & 42mm Screws (200768610310) CPHY0292 01-A12 1 Plug VC X OA-UC (200778400050) CPHY0237 01-A13 3 UC Valve (200787402590) CPHY0021 01-A14 1 UC Valve (200787400960) CPHY0195 01-A15 1 Anti-Cavitation Valve/Bung (200787601430) CPHY0060 01-A16 2 OA Pressure Relief Valve (200787400950) CPHY0252 01-A17 6 Seal Kit For Section HDS15 V/Bank CPSK0074 01-A18 3/4 Valve Chest Lever CPHY0025 01-A19 1 Valve Bank Lever With Switch (Optional) CPHY0298 01-A

    19a 1 Lever Switch MPE01252 01-A20 5 Check Valve (200787601200) CPHY0244 01-A21 1 3/4" Bond Seal CPF00057 01-A22 10 1/2" Bond Seal CPF00056 03-A23 8 1/2" BSP - 9/16" JIC M/M Adapter CPF00014 02-A24 1 3/4" BSP - 1"5/16 JIC M/M Adaptor CPF00095 01-A25 2 1/2" BSP - 7/8" JIC M/M Adaptor CPF00096 01-A26 1 7/8" JIC - 7/8" JIC M/F Block 90 CPF00094 01-A27 1 7/8" JIC M/F Test Point Adaptor SPF00015 01-A

    SECTION12

    Rev: 01-A Rev Date: 03/10/2014Ref No: CM40012Title: Valve Chest Assembly

    COMBILIFT LTD. 2014

  • Title: Joystick Valve Chest A

    ssembly

    Rev: 01-A

    Ref N

    o: CM

    40012a12

    SECTIO

    NR

    ev Date: 08/12/2014

    Joystick Valve Chest Assembly Part Number - CPHY0105

    15

    8

    13

    12

    11

    27

    5

    6

    8a

    20

    23

    1

    7

    20

    23

    11

    21

    14

    23

    16

    9

    17

    24

    25

    8b

    8d

    8c

    10

    2

    3

    4

    19

    1822

    23

    *Joystick Valve Chest with 2 Auxiliary Functions Part Number - CPHY0173

    26

  • 1. Machine Serial Number

    NOTE:

    Must Be Quoted When Ordering Parts Marked With *

    Parts Table - CPHY0105ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Inlet Cover With Main Relief Valve (200631230080) CPHY0057 03-A2 1 Complete Lift Section (200741230768) CPHY0226 01-A3 1 Complete Reach Section (200741230722) CPHY0227 01-A4 1 Complete Tilt Section (200741230593) CPHY0228 04-A5 1 Complete Electrical Section (200741230270) CPHY0049 02-A6 1 P09 3/4" End Cover (200730240010) CPHY0324 012-A7 1 Main Relief Valve (200787400710) CPHY0171 02-A8 2 Solenoid Valve Positioner (200774910340) CPHY0249 02-A

    8a 2 Positioner Solenoid Coil (200774910350) CPHY0094 02-A8b 4 Solenoid O-Ring (200514114010) CPHY0109 02-A8c 2 Solenoid Cap Nut (200674910100) CPB00298 02-A8d 2 Solenoid Plug (LED Type) CPHY0320 02-A9 1 Lever Cap L169-L36 (200707120282) CPHY0054 01-A

    10 1 End Cap & 42mm Screws (200768610310) CPHY0292 01-A11 3 OA Pressure Relief Valve (200787400950) CPHY0252 01-A12 1 Plug VC X OA-UC (200778400050) CPHY0237 01-A13 1 Relief Valve + Anti Cav UC (200787402590) CPHY0021 01-A14 1 Anti-Cavitation Valve/Bung (200787601430) CPHY0060 01-A15 5 Seal Kits For Section HDS15 V/Bank CPSK0074 01-A16 1 Valve Chest Lever (Optional) CPHY0025 01-A17 4 Check Valve (200787601200) CPHY0244 01-A18 4 1/4" Bond Seal CPF00054 01-A19 4 1/4" BSP 9/16" JIC Male/Male Adapter SPF00027 01-A20 2 1/2" BSP - 7/8" JIC M/M Adaptor CPF00096 01-A21 4 1/2" BSP - 9/16" JIC M/M Adaptor CPF00014 02-A22 2 1/2" BSP Bung CPF00032 01-A23 8 1/2" Bond Seal CPF00056 04-A24 1 3/4" BSP - 1"5/16 JIC M/M Adaptor CPF00095 01-A25 1 3/4" Bond Seal CPF00057 01-A26 1 7/8" JIC - 7/8" JIC M/F Block 90 CPF00094 01-A27 1 7/8" JIC M/F Test Point Adaptor SPF00015 01-A

    *

    SECTIONTitle: Joystick Valve Chest Assembly 12Ref No: CM40012a Rev Date: 08/12/2014Rev: 01-A

    COMBILIFT LTD. 2014

  • 10

    9

    18

    Rev: 01-A

    12R

    ef No: C

    M40012b

    Title: Electromech Lock Valve C

    hest Assem

    blySEC

    TION

    Rev D

    ate: 03/10/2014

    20

    28

    25

    26

    19

    19a

    8

    11

    Electromech Lock Valve Chest Assembly Part Number - CPHY0329

    22

    23

    9d

    9c

    9a

    12

    21

    7

    26

    2513

    24

    26

    16

    15

    10a10ai

    1

    2

    3

    4

    5

    27

    9b

    15

    17

    14

    6

  • Rev Date: 03/10/2014 SECTIONTitle: Electromech Lock Valve Chest Assembly

    Rev: 01-ARef No: CM40012b12

    COMBILIFT LTD. 2014

    *

    NOTE:

    Must

    *

    1. Machine Serial Number Be Quoted When Ordering Parts Marked With *

    *

    Parts Table - CPHY0329ITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Inlet Cover With Main Relief Valve (200731230240) CPHY0057 02-A 2 1 Complete Lift Section (200741231088) CPHY0331 01-A3 1 Complete Reach Section (200741231089) CPHY0332 01-A 4 1 Complete Tilt Section(200741231090) CPHY0333 01-A 5 1 Complete Fork Positioning Section (200741230508) CPHY0202 02-A 6 1 Complete Electrical Section (200741230270) CPHY0049 02-A7 1 P09 3/4" End Cover (200730240010) CPHY0324 01-A8 1 Main Relief Valve (200787400710) CPHY0171 02-A9 1 Solenoid Valve Positioner (200774910340) CPHY0249 01-A9a 2 Positioner Solenoid Coil (200774910350) CPHY0094 01-A9b 4 Solenoid O-Ring (200514114010) CPSK0109 01-A9c 2 Solenoid Cap Nut (200659200120) CPB00298 01-A9d 2 Solenoid Plug (LED Type) CPHY0320 01-A10 3 Section Lock Valve (200768690170) BPHY0054 01-A

    10a 3 Lock Valve Solenoid (200674910100) BPHY0055 01-A10ai 3 Solenoid Seal Kit (12x2mm) CPHY0042 01-A11 4 Lever Cap L169-L369 (200707120282) CPHY0054 01-A12 1 End Cap & 42mm Screw (200768610310) CPHY0292 01-A13 1 OA Valve (200787400961) CPHY0195 01-A14 1 Plug VC X OA-UC (200778400050) CPHY0237 01-A15 3 UC Valve (200787402591) CPHY0021 01-A16 1 Anti- Cavitation Valve/Bung (200787601430) CPHY0060 01-A17 2 OA Valve (200787400951) CPHY0252 01-A18 6 Seal Kit For Section HDS 15 V/Bank CPSK0074 01-A19 3/4 Valve Chest Lever CPHY0025 01-A

    19a 1 Valve Bank Lever With Switch (Optional) CPHY0298 01-A20 1 Lever Switch MPE01252 01-A21 6 Check Valve (200787601200) CPHY0244 01-A22 1 3/4" BSP - 1"5/16 JIC M/M Adaptor CPF00095 01-A23 1 3/4" Bond Seal CPF00057 01-A24 8 1/2" BSP - 9/16" JIC M/M Adapter CPF00014 02-A25 2 1/2" BSP - 7/8" JIC M/M Adaptor CPF00096 01-A26 10 1/2" Bond Seal CPF00056 03-A27 1 7/8" JIC - 7/8" JIC M/F Block 90 CPF00094 01-A28 1 7/8" JIC M/F Test Point Adaptor SPF00015 01-A

  • 4

    6

    1

    6

    9

    14

    5

    4

    5

    7

    3

    10

    8

    5

    3

    2

    Ref N

    o: CM

    40012.1Title: Steering M

    otor Assem

    bly Rev: 01-A

    12SEC

    TION

    Rev D

    ate: 15/07/2014

  • SECTIONRev Date: 15/07/2014Ref No: CM40012.112

    Rev: 01-ATitle: Steering Motor Assembly

    COMBILIFT LTD. 2014

    Parts TableITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Steering Motor Body CPS00020 01-A2 4 Steering Motor O-ring CPS00020 01-A3 2 1/2" Bond Seal CPF00056 03-A4 3 3/8" Bond Seal CPF00055 01-A5 3 3/8"BSP - 9/16"JIC M/M Adaptor CPF00021 01-A6 2 1/2" BSP - 7/8" JIC M/M Adapter CPF00096 02-A7 2 M10x45 Socket Head Bolt CPB00271 01-A8 4 M10x30 Hex Head Bolt CPB00021 01-A9 4 M10 Flat Washer CPB00032 02-A

    10 4 M10 Spring Washer CPB00053 01-A

  • Slave Front Steering Cylinder - Left Hand Side

    Master Front Steering Cylinder - Right Hand Side

    Rear Steering Cylinder

    SECTIONRef No: CM40012.2Title: Steering Cylinders

    Rev Date: 14/08/2014Rev: 01-A12

    COMBILIFT LTD. 2014

    2bi

    1c

    1b

    1

    1ci

    1a

    2

    3b

    3

    3a

    2b

    3b

    2b

    3bii

    3bi

    1cii

    1bii

    2bii

    2bi

    3bi

    2bii

    3biii

    2a

    1bi

  • Must1. Machine Serial Number

    NOTE:

    *

    Be Quoted When Ordering Parts Marked With *

    ***

    Parts Table - Master Front Steering CylinderITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Master Front Steering Cylinder CMR00001 06-A1a 1 Master Steering Cylinder Seal Kit CPR00001 01-A1b 1 35mm Adjustable Head CMRP0015 01-A1bi 1 35mm Bearing For Adjustable Head CMRP0021 01-A1bii 1 M6 Straight Grease Nipple CPB00070 01-A1c 1 35mm Weld on End CMRP0029 01-A1ci 1 35mm Bearing For Weld On End CMRP0022 01-A1cii 1 M6x90 Grease Nipple CPB00030 01-A

    Parts Table - Slave Front Steering CylinderITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    2 1 Slave Front Steering Cylinder CMR00002 03-A2a 1 Slave Steering Cylinder Seal Kit CPR00002 01-A2b 2 35mm Weld On Head CMRP0016 01-A2bi 2 35mm Bearing For Weld On Head CMRP0022 01-A2bii 2 M6 Straight Grease Nipple CPB00070 01-A

    Parts Table - Rear Steering CylinderITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    3 1 Rear Steering Cylinder (C4000) CMR00024 01-A3a 1 Rear Steering Cylinder Seal Kit (C4000) CPR00024 01-A3 1 Rear Steering Cylinder (XL) CMR00 01-A3a 1 Rear Steering Cylinder Seal Kit (XL) CPR00 01-A3b 2 35mm Weld On Head CMRP0016 01-A3bi 2 35mm Bearing For Weld On Head CMRP0022 01-A3bii 1 M6 Straight Grease Nipple CPB00070 01-A3biii 1 M6x90 Grease Nipple CPB00030 01-A

    SECTIONRev: 01-A Rev Date: 14/08/2014Ref No: CM40012.212Title: Steering Cylinders

    COMBILIFT LTD. 2014

  • 3a3a

    1

    1d

    1bi

    1c

    1bi

    1b

    2b

    Tilt Cylinder & Side Shifting Mast Cylinder

    2b

    Mast Carriage (Reach) Cylinder

    2

    1a

    1e

    1f

    1bii

    2a2a

    3

    3b

    3bi

    Fork Positioner Cylinder

    SECTIONRev Date: 15/08/2014Title: Carriage,Tilt,Side Shifting Mast & Fork Positioner Cylinders

    Rev: 01-A12

    Ref No: CM40012.3

    COMBILIFT LTD. 2014

  • SECTION12

    Ref No: CM40012.3 Rev Date: 15/08/2014Rev: 01-ATitle: Carriage,Tilt,Side Shifting Mast & Fork Positioner Cylinders

    COMBILIFT LTD. 2014

    Note:

    Machine Serial Number Must Be Quoted When Ordering Items Marked With * 1.

    ***

    **

    Parts Table - Tilt & Side Shifting Mast CylindersITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Tilt Cylinder - Standard Mast Carriage CMR00017 02-A1 1 Tilt Cylinder - Sideshifting Mast HMR00009 01-A1 1 Mast Side Shift Cylinder (100mm Stroke) HMR00011 01-A

    1a 1 Cylinder Seal Kit CPR00017 01-A1b 1 40mm Adjustable End CMRP0002 01-A1bi 1 40mm Bearing Wide Bearing CMRP0025 02-A1bii 1 M6 Straight Grease Nipple CPB00070 03-A1c 1 M6x90 Grease Nipple CPB00030 03-A1d 1 Restrictor 1mm (RW-012) CMRP0030 02-A1e 1 3/8" O-Ring CPF00240 01-A1f 1 3/8" BSP - 9/16" JIC M/M Adapter SPF00029 01-A

    Parts Table - Mast Carriage (Reach) CylindersITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    2 1 Mast Carriage (Reach) Cylinder CMR00201 01-A2 1 Mast Carriage (Reach) Cylinder XL HMR00004 01-A2a 4 Mast Carriage (Reach) Cylinder Seal Kit CPR00051 01-A2b 2 Mast Carriage (Reach) Cylinder Gland CMRP0005 01-A

    Parts Table - Fork Positioner CylindersITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    3 1 Fork Positioner Cylinder CMR00007 01-A3a 1 Fork Positioner Cylinder Seal Kit CPR00007 01-A3b 1 20mm Weld on End C/W Bearing CMRP0018 01-A3bi 1 M6 Straight Grease Nipple CPB00070 01-A

  • Front Wheel Motor

    Rear Wheel Motor

    SECTIONRev: 02-A Rev Date: 26/08/2015Title: Wheel Motor AssemblyRef No: CM40013

    13

    COMBILIFT LTD. 2015

    1b1

    12

    7

    4

    3

    1a

    10

    1a

    9

    6

    11

    6

    8

    5

    1a

    1c

    5

    8

    4

    7

    3

    6

    1

    1b

  • CPSK0009 01-A1b CPW000086 Rear Wheel Motor Stud

    1. Be Quoted When Ordering Items Marked With An *

    Note:

    MustMachine Serial Number

    1.

    *

    Be Quoted When Ordering Items Marked With An *MustMachine Serial Number

    Note:

    01-A1c 6 Rear Wheel Motor Nut CPB00171 01-A3 2 3/4" Bond Seal CPF00057 01-A4 2 3/4" BSP - 3/4" JIC Male/Male Adapter CPF00007 01-A5 3 3/8" Bond Seal CPF00055 01-A6 2 1/4" Bond Seal CPF00054 01-A7 2 3/4" JIC F/M Swivel Fitting CPHY0002 02-A8 1 3/8" Banjo Bolt CPF00097 01-A9 1 1/4" BSP Banjo Bolt CPF00102 01-A

    10 1 3/8" Banjo Fitting (For Hose End) CPF00170 03-A11 1 1/4" Banjo Fitting (For Hose End) CPF00187 01-A12 1 Long Extension Fitting - 3/8" BSP M/F CPF00148 01-A

    Parts Table - Rear Wheel MotorITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Rear Wheel Motor A40568V MSE05 CPHY0301 01-A1a 1 Rear Wheel Motor Seal Kit (004349661S)

    Parts Table - Front Wheel MotorsITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Wheel Motor 260cc (MS05) CPHY0017 01-A1a 1 Wheel Motor Seal Kit (MS05) CPSK0028 01-A1b 1 Wheel Stud (2627935B) CPW00008 04-A1c 1 Wheel Nut CPW00007 01-A2 1 Proclain Brake Release Tool CMHY0003 01-A3 2 3/4" BSP - 3/4" JIC Male/Male Adapter CPF00007 01-A4 1 3/8" BSP - 9/16" JIC M/M Adapter CPF00021 01-A5 1 1/4" BSP 9/16" JIC Male/Male Adapter SPF00027 01-A6 1 1/4" Bond Seal CPF00054 01-A7 2 3/4" Bond Seal CPF00057 01-A8 1 3/8" Bond Seal CPF00055 01-A

    SECTIONTitle: Wheel Motor Assembly

    Rev Date: 26/08/2015Rev: 02-A13

    Ref No: CM40013

    COMBILIFT LTD. 2015

    *

  • SECTIONTitle: XL/Lumber Wheel Motors 13Ref No: CM40013.1 Rev Date: 22/07/2014Rev: 01-A

    COMBILIFT LTD. 2014

    5

    Front Wheel Motor

    Rear Wheel Motor

    3

    8

    7

    6

    4

    1a*

    1

    1c*

    1b*

    1a*

    1

    6

    4

    25

    1b*

    7

    9

    8

    1c*

    3

  • REV. SERIAL BREAK1* HPHY00011 Rear Wheel Motor (MCR10)

    1. Be Quoted When Ordering Items Marked With An *

    Note:

    MustMachine Serial Number

    1. Be Quoted When Ordering Items Marked With An *MustMachine Serial Number

    Note:

    03-A1a* 1 Wheel Motor Seal Kit (R921854894) HPHY0005 01-A1b* 6 Wheel Motor Stud (R921854977) CPW00019 01-A1c* 6 Wheel Motor Nut (R921174919) CPW00018 01-A2 2 1"1/16 O-Ring CPF00163 01-A3 2 1"5/16 - 1"1/16 JIC Adaptor With Oring NPHY0027 01-A4 1 3/4" JIC Pump - 9/16" JIC M/M Adapter CPF00161 02-A5 1 3/4" JIC O-ring CPF00214 01-A6 1 9/16" JIC Pump - 9/16" JIC M/M Adapter CPF00162 01-A7 1 9/16" JIC O-ring CPF00216 01-A8 2 3/4" JIC F/M Swivel Fitting CPHY0002 02-A9 1 3/4" BSP 3/4" JIC M/F Adaptor CPF00008 01-A

    Parts Table - Rear Wheel MotorITEM QTY. DESCRIPTION PART NO.

    Parts Table - Front Wheel MotorsITEM QTY. DESCRIPTION PART NO. REV. SERIAL BREAK

    1 1 Wheel Motor 260CC (MS05) CPHY0017 03-A1a* 1 Wheel Motor Seal Kit (MS05) CPSK0028 01-A1b* 10 Wheel Stud (2627935B) CPW00008 04-A1c* 10 Wheel Nut CPW00007 01-A2 1 Poclain Brake Release Tool CMHY0003 01-A3 2 3/8" BSP - 9/16" JIC M/M Adapter CPF00021 01-A4 2 1/4" BSP 9/16" JIC Male/Male Adapter SPF00027 01-A5 2 1/4" Bond Seal CPF00054 01-A6 4 3/4" Bond Seal CPF00057 01-A7 4 3/4" BSP - 3/4" JIC M/M Adapter CPF00007 01-A8 2 3/8" Bond Seal CPF00055 01-A