Oracle Shop Floor Management R12

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Oracle Shop Floor Management What’s New in R12

Tom GreeneSolution Architect, Semiconductor Solutions Group

EBS R12 Overview Aug2007

The following is intended to outline our general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decisions.The development, release, and timing of any features or functionality described for Oracle’s products remains at the sole discretion of Oracle.


Agenda

• Product Positioning • Target Customers

• Oracle Solution• Core Features

• Delta Summary

• Quick Look at New Functionality

• Brief Competition Overview

• Wrap Up/ Q&A

Target Customers/ Industries


Oracle is still the only ERP vendor to provide comprehensive Shop Floor Management

capabilities for the Semiconductor Industry without complicated 3rd party bolt-ons.

The proven success of Oracle’s 130+ semiconductor customers

far exceeds any other ERP system!

Semiconductor Industry Leadership


Developed with Semicon Companies, OSFM is ideal for Semiconductor

http://in.jobstreet.com/jobs/2002/10/s/10/_pics/siltekha1.gif


Key Manufacturing Needs Addressed…

● Target Customers need to be manufacturing Lot or Lot/serial controlled end items

● Typical Examples:

● Semiconductor chips, consumer electronics like DVD players etc, Bicycle Helmets, Medical Devices, rolled metal products. Etc etc

Essentially if the end product being sold by a prospect has a lot or lot/serial number,

OSFM is a potential fit.


OSFM capabilities makes it very attractive for many Industries …

• Medical Devices• Metal Rolling and Fabrication

• Automotive Components• Plastic Injection Moulding• Optical lens Manufacturing• Fiber Optics• Jewelry Making Industry• Engineer to Order Products• And more …

Many Medical Device, Metal and Automotive companies are OSFM customers today!


Recent OSFM Customers in Non-Semiconductor Industries!

[Medical Devices] [Metals Finishing][Aerospace & Defense][Turbine Engine Maintenance] [Electrical Equipment] [Auto Ancillaries] [Industrial Mfg]

[Industrial Mfg] [Consumer Goods packaging]

[Solar Panels Mfg] [Auto Ancillaries] [Flat Panel Mfg] [Flat Panel Mfg]

[Flat Panel Mfg] [Medical Devices] [PCB Manufacturing] [Photonics Modules]

http://www.accellent.com/

http://www.gotoemerson.com/jsp/index.jsp

http://www.gesensing.com/index.htm

http://www.gesensing.com/index.htm

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Why Oracle?

Lowest RiskOracle’s solution is much more extensively tested in the market vs. the competitionOracle’s Lowest Risk Plan ensures customers realize benefits with minimal risk

Functional Fit and Predictable Delivery ApproachOracle has extensively demonstrated the required functionality across all High Tech sub segmentsMany Oracle Partners have also designed a systematic approach to achieve the functionality in 4 months for SMB customers

Deep Industry CommitmentOracle’s fabless semicon customers are the largest community by far, helping Oracle produce the best solution, and working together as a community : Oracle fabless semicon customers receive very high value

Minimal TCO~50% TCO advantage over the competition over a 5-year period


OSFM spans all Customer SizesThe Only “Early Stage to Titan” Enabler

$100M $500M $1,500M

ERP/OSFM

ERP/OSFMSCMCRM

Specialty

ERP/OSFMSCMCRM

ERP/OSFMSCM

“Early Stage” “Mid Stage” “Large” “Titans”

The Oracle Solution

Microsoft SAPREINVEST

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How

Delivers


Oracle Shop Floor Management

CustomerService

Order Mgmt/ Customer

Master

MaterialsMgmt / BOM

Inventory

Extends Your Existing Investments Multiple MES feed data through OSFM

to ERP; single point of integration

Highly scalable regardless of internalor external feeds

Global repository & process management

Eliminate batch, synchronization, and maintenance headaches

Enables the real-time enterprise

Internal MES

MES MESMES

Supplier MES

RosettaNet/ XML

XML

SupplyChain

Planning

ERP /BackOffice

Internet

Existing

Applications

Employees Customers

Real-TimeVisibility!

Quality Management

Lot / Serial Genealogy Tracking

Mixed Mode – Discrete, Flow, Lot, CTO

Shop Floor Management Overview

Analyze AdjustSample


Lot-Based ManufacturingRel 12 extends this to Lot/serial manufacturing as well..

Manage WIP Lot Movement by enforcing Network Routing

Model Flexible Processes with network routing infrastructure

View Lot Genealogy forward and backward

Compute True Operation Cost based on reverse cumulative yield

Define Co-Products, distribution splits and yields

Split, Merge or Translate released lots to another end item

?... ...

XO

= $

A

B?X


R12 Additions to OSFM Leads to granular and effective control on shop floor

• Lot/Serial and Attributes Management support

• Granular and Enhanced Shop Floor Modeling

• Actual Data Capture and Enhanced Shop Floor Visibility

• Introduced Dispatch Lists and Lot Travelers

• Deeper Execution capabilities and Pro-active Alerts

• Support for Sales Order Reservations


Support for Lot/Serial Controlled AssembliesDescription

• Functionality before Release 12:

• OSFM Supported Jobs with Lot Controlled Assemblies only

• Functionality in Release 12:

• OSFM Supports Jobs with

• Lot Controlled Assemblies

• Lot and Serial controlled Assemblies

• Support provided in forms as well as in HTML UI


Shop Floor Modeling, Configuration Capabilities Description

• Functionality before Release 12:

• Limited Modeling/Configuration Capabilities

• Functionality in Release 12:

• OSFM supports

• Responsibility Configuration

• Dispatch Lists Configuration

• Low Yield Trigger Definitions

• Reason Codes for Scrap, Bonus etc.

• Lot Travelers


Shop Floor Planning EnhancementsFeatures

Planning Enhancements

• ASCP takes actual job start dates for planning

• Calculates the portion of the job completed prior to plan start date

• Schedule only portion of the job yet to be completed as of plan start date

• ASCP support for BOM components

• Plans for components that are consumed on Lot-basis

• Support for sequence dependent set-ups

• Grouping of activities of same setup type

• Schedule sequence dependent setup resources to resource-instance level


Shop Floor Planning EnhancementsFeatures (continued)

Planning Enhancements• Enhanced Gantt chart capabilities

• Plan shop floor activities in a much more detailed manner • Better view of the shop floor information thru enhanced

Planners’ workbench• Integration with Production Scheduling (PS)

• Representation of OSFM Network Routing in PS • Item Routing• Work Order (Job) Routing

• Representation of the OSFM Network Routing in Strategic Network Optimization (SNO)

• Representation of OSFM Lot Based Job (PS Only)• Co-Products, Operation Yields


Enhanced Shop Floor Execution Description

OSFM Supports• Dispatch List • Move In, Move Out, Move to Next Op• Capturing Actual Job Data During Execution• Alerts for Low Yields• Shop Floor Resources: Status Update, Event Log• Electronic Lot Traveler• Attributes Management• Partial Job Move Transactions


• Functionality before Release 12:• Support for Lot Attributes in Forms (R10) for:

• Material Receipt, Job Creation, Lot Creation, Move Transactions,

WIP Lot Transactions

• Functionality in Release 12: • OSFM provides

• Support for Serial Attributes in Forms for:• Job Creation, Lot Creation, Move Transactions, WIP Lot

Transactions

• Support for Lot Attributes in HTML UI for:• Job Move Transactions, WIP Lot Transactions

• Support for Lot Attributes in Forms for:• Inventory Lot Transactions

Attributes Management for Lot/Serial Control Description


Other Enhancements

• Withdrawal of Option-I (Applicable for existing OSFM customers only)

• Sales Order Reservation for Lot-Based Jobs• Exchange Shop Floor Information with Partners



OSFM R12 Highlights


Lot-Serial Genealogy


Bonus, Scrap, Resource Down Codes


Lot Traveler Templates


Some things never change…


Mfg Execution Workbench


Complete Job / Operation Details


All OSFM Transactions in One Screen!


Lot Traveler Document


Move Transaction in Summary


Move Transaction Detail


Splitting a lot in WIP


Control Access by Responsibility

Brief Competition Overview


How ERPs handle Shop Floor Mgt

• One integrated suite (Won 20 of last 25 fabless semicon competitive evaluations; OSFM depth far better)

• ERP Suite + India partner or ABC for WIP Tracking

• Axapta ERP + Fullscope extensions

• Great Plains ERP + Tensoft Extensions

http://www.fullscope.com/index.php?PHPSESSID=dd95eee1344fababf30f55370ba5c2f8


The Shop Floor Management Marketplace

• Suite Vendors: Offer integrated suite (or semi-integrated as in SAP’s case)

• Niche Players: Mostly localized, but claim “best-of-breed”, and require large integration efforts

Consilium /

http://www.promis.com/default.htm


• -• -• -• o• +• OperationalYield Costing

• -• -• -• o• +• Manufacturing

Quality Monitors

• o• o• +• -• +• Advanced ShopTransactions

• +• +• +• -• +• Inverted Bill of Materials

• +• +• +• o• +• Flexible Routing Definitions

• Consilium• PRI• Camst

ar• SAP• Oracle• Capability

How Shop Floor Mgmt Solutions Stack Up…

Notes: + = Good, O = Neutral, - = Poor/NA, ? = Unknown

• -

• -

• +

• +

• +

• Brooks


• +• o• o• o• +• Co-Product

Modeling

• +• +• +• +• -• Real-Time

Scheduling

• +• +• +• +• +• Resource Instance

Modeling

• o• -• o• o• +• Lot/ Serial

Support

• -• -• -• -• +• Enterprise

Visibility

• Consilium• PRI• Camsta

r• SAP• Oracle• Capability

How Shop Floor Mgmt Solutions Stack Up…

• ?• ?• -• o• +• Mobile

Architecture

• +

• +

• +

• o

• -

• Brooks

• ?

Notes: + = Good, O = Neutral, - = Poor/NA, ? = Unknown



Wrap Up / Q&A



Thank You



Software

Oracle Shop Floor Management R12