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SINUMERIK 840D/840Di/810D 02.01 Edition Short Guide Operation User Documentation

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  • 1. SINUMERIK 840D/840Di/810D02.01 EditionShort GuideOperationUser Documentation

2. SINUMERIK 840D/840Di/810DShort GuideOperation02.01 EditionValid forControl Software versionSINUMERIK 840D 6SINUMERIK 840DE (Export version) 6SINUMERIK 840Di 1SINUMERIK 810D 4SINUMERIK 810DE (Export version) 4 3. SINUMERIK DocumentationPrinting historyBrief details of this edition and previous editions are listed below.The status of each edition is shown by the code in the "Remarks" column.Status code in the "Remarks" column:A .... New documentationB .... Unrevised reprint with new Order No.C .... Revised edition with new status.If factual changes have been made on the page since the last edition,this is indicated by a new edition coding in the header on that page.Edition Order No. Remarks11.94 6FC5298-0AA10-0BP0 A04.95 6FC5298-2AA10-0BP0 C03.96 6FC5298-3AA10-0BP0 C08.97 6FC5298-4AA10-0BP0 C12.98 6FC5298-5AA10-0BP0 C02.01 6FC5298-6AA10-0BP0 CThis manual is included in the documentation on CD-ROM (DOCONCD)Edition Order No. Remarks08.01 6FC5298-6CA00-0BG1 CFurther information is available on the Internet under:http://www.ad.siemens.de/sinumerikThis publication was produced with WinWord V8.0 andDesigner V7.0.The reproduction, transmission or use of this document or itscontents is not permitted without express written authority.Offenders will be liable for damages. All rights, including rightscreated by patent grant or registration of a utility model or design,are reserved.Other functions not described in this documentation might beexecutable in the control. This does not, however, represent anobligation to supply such functions with a new control or whenservicing.Subject to change without prior notice. Siemens AG 19942001. All rights reserved 4. 02.01 General information Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition0-5IntroductionHMIEmbeddedHMIAdvancedValidity Unless stated otherwise, this operators guide applies tothe SINUMERIK 840D/840Di/810D controlsHow to use thisbookletThis booklet is an operators guide describing all the mainprogramming steps.The aim is to provide the operator with some quick help anda memory aid especially for commands that are usedinfrequently or to offer a quick reference on variousparameters.This guide therefore has little text!First familiarize yourself with the symbols below so that youunderstand them better whenever they occur on thefollowing pages.The symbolsGives you a tip or background informationScreen displaysOperation via softkeysInput through the operator keyboardInput through the machine control panel 5. General information 02.010-6 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition 6. 02.01 Contents Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition0-7List of SectionsOperator Control 1Set-up 2Manually Controlled Operation 3Parts Programming 4Manage Data 5Automatic Mode 6Alarms and Messages 7 7. Contents 02.010-8 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition 8. Siemens AG 2001. All rights reserved 1-9SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1. Operator Control1.1 Key assignments slimline operator panel OP 010 1-101.2 Key assignments slimline operator panel OP 010C 1-111.3 Key assignments slimline operator panel OP 010S 1-121.4 Key assignments slimline operator panel OP 012 1-131.5 Key assignments slimline operator panel OP 015 1-141.6 Key assignments operator panel 1-151.7 Key assignments external machine control panel 1-171.8 Graphical user interface 1-201.9 Operating areas 1-221.10 Operating principle 1-23 9. 1. Operator Control 02.011-10 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.1 Key assignments slimline operator panel OP 010HMIEmbeddedHMIAdvancedA DisplayB Alphanumeric keypadsCorrection/cursor keys1 Machine area key2 Recall3 Soft bar (horizontal)4 ETC key (menu extension)5 Area changeover key6 Soft bar (vertical) 10. 02.01 1. Operator Control Siemens AG 2001. All rights reserved 1-11SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.2 Key assignments slimline operator panel OP 010CHMIEmbeddedHMIAdvancedA DisplayB Alphanumeric keypadsCorrection/cursor keys2 Machine area key2 Recall3 Soft bar (horizontal)4 ETC key (menu extension)5 Area changeover key6 Soft bar (vertical) 11. 1. Operator Control 02.011-12 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.3 Key assignments slimline operator panel OP 010SHMIEmbeddedHMIAdvancedA Display1 Machine area key2 Recall3 Soft bar (horizontal)4 ETC key (menu extension)5 Area changeover key6 Soft bar (vertical) 12. 02.01 1. Operator Control Siemens AG 2001. All rights reserved 1-13SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.4 Key assignments slimline operator panel OP 012HMIEmbeddedHMIAdvancedA DisplayB Alpahnumeric keypadsCorrection/cursor keysC Mouse and mouse keys1 Machine area key2 Recall3 Soft bar (horizontal)4 ETC key (menu extension)5 Area changeover key6 Soft bar (vertical) 13. 1. Operator Control 02.011-14 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.5 Key assignments slimline operator panel OP 015HMIEmbeddedHMIAdvancedA Display1 Machine area key2 Recall3 Soft bar (horizontal)4 ETC key (menu extension)5 Area changeover key6 Soft bar (vertical) 14. 02.01 1. Operator Control Siemens AG 2001. All rights reserved 1-15SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.6 Key assignments operator panelHMIEmbeddedHMIAdvancedMeaning of the key symbols:Operating area "Machine"Return jumpSoftkey expansionArea changeoverAcknowldgement alarmSwitch over channelInformationSelect windowMove cursorPage upDelete characterBlankSelection keyEdit/UndoShiftEnd of line 15. 1. Operator Control 02.011-16 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.6 Key assignments operator panelHMIEmbeddedHMIAdvancedPage upInput (accept)Overview alarmsCustomersavailable soonProgramavailable soonTool offsetavailable soonProgram managementFor keys with double assignment:*Switchover with "Shift" keyCtrl keyKey combinations:+Jump to program start+Jump to program end+Q+Start PCU reset 16. 02.01 1. Operator Control Siemens AG 2001. All rights reserved 1-17SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.7 Key assignments external machine control panelHMIEmbeddedHMIAdvancedMachine control panel for turning machinesMachine control panel for milling machines1 4 2 3 5 6 7 81 4 2 3 5 6 7 81 Emergency stop pushbutton2 Mode and machine functionsJogJogMDAMDAAutoAutomaticTeach InTeach In 17. 1. Operator Control 02.011-18 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.7 Key assignments external machine control panelHMIEmbeddedHMIAdvancedReposReposRef PointRef3 Incremental travel4 Program controlResetResetSingle BlockSingle blockCycle StartNC StopCycle StopNC Start5 Axis keys for turning machines+X ...Z Axis keys (with direction)RapidRapid traverse overrideWCSMCSMCS/WCSAxis keys for milling machinesX ... 9th AxisAxis keys+ ...Direction keysRapidRapid traverse overrideWCSMCSMCS/WCS 18. 02.01 1. Operator Control Siemens AG 2001. All rights reserved 1-19SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.7 Key assignments external machine control panelHMIEmbeddedHMIAdvanced6 Spindle controlSpindle overrideSpindleStopSpindle stopSpindle StartSpindle start7 Feed controlFeed/rapid traverse overrideFeed StopFeed stopFeed StartFeed start8 Keyswitch9 Incremental keysVARVariable incrementaldimensions1 10 1001000 10000Preset incrementaldimensions 19. 1. Operator Control 02.011-20 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.8 Graphical user interfaceHMIEmbeddedHMIAdvancedM0M0M0H0.000000H0.000000H0.000000M0M0+ X 900.000 mm 0.000- Y -156.000 mm 0.000+ Z 230.000 mm 0.000AutoMDAJOGREPOSREF..iMachine JogChannel resetProgram aborted 312456MCS Position Repos offset111311Machine16Parameter Program14Services DiagnosisG0 G91Preselected tool: 11Tool11Feedrate mm/minActual 3000.00 0.0%Set 3000.001115Auxiliary functions78912>10171 Operating area2 Channel status3 Program status4 Channel and mode group5 Alarm and message line 20. 02.01 1. Operator Control Siemens AG 2001. All rights reserved 1-21SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.8 Graphical user interfaceHMIEmbeddedHMIAdvanced6 Mode7 Program name8 Channel operational messages9 Channel status display10 Information relating to the menu bar11 Work windows and NC displays12 Dialog line with notes for operator13 Focus14 Horizontal softkey bar15 Vertical softkey bar16 Recall17 etc. 21. 1. Operator Control 02.011-22 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.9 Operating areasHMIEmbeddedHMIAdvancedThe standard functions in the control are organized into thefollowing operating areas:Operating areasMACHINEPROGRAMSERVICESDIAGNOSISSTART-UPPARAMETERSExecutionof part program/manual controlDevelopmentand adaptationof part programsReading in/outprograms and dataAlarm displays,service displaysAdaptation of NCdata to machine,system settingsEditingdata for programs/tool managementWhen you press the "Areachangeover" key, theoperating areas in the mainmenu appear in thehorizontal softkey bar. Youcan use this key to switchfrom any menu to the mainmenu. 22. 02.01 1. Operator Control Siemens AG 2001. All rights reserved 1-23SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.10 Operating principleHMIEmbeddedHMIAdvancedWith HMI Embedded and HMI Advanced a range of keyand softkey assignments is available with identicalfunctions in all operating areas and menus (operatingprinciple).Area changeover:Switch back from anymenu to the main menu ofyour control.Softkeys:Horizontal softkeys:These keys subdivide eachoperating area into furthermenu levels. Each horizontalmenu item has a verticalmenu bar/softkeyassignment.Vertical softkeys:Assigned with functions forthe currently selectedhorizontal softkeys. 23. 1. Operator Control 02.011-24 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.10 Operating principleHMIEmbeddedHMIAdvancedNavigation in the menu window:Change menu windows:Change the focus to theselected menu window.Scroll in the menuwindow:Scroll one screen pagedown or up.Position cursor in themenu window:Position the cursor at thedesired point in the menuwindow. 24. 02.01 1. Operator Control Siemens AG 2001. All rights reserved 1-25SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.10 Operating principleHMIEmbeddedHMIAdvancedNavigation in the directory tree:Select directory/file:Position the cursor on thedesired directory/file.Open/close directory:Open or close the selecteddirectory.Close directory:Close selected diectory.Open file:Open the desired file, e.g. ifyou want to edit the file in theASCII editor (in this case theeditor is openedautomatically).Select file (HMI Advanced):Select the desired file.Select several files (HMIAdvanced):Hold down the "Shift" and"Cursor Down" keys.Select start of block.orNeighboring files are selectedwhen you hold down the"Cursor Up" or "Cursor Down"keys. 25. 1. Operator Control 02.011-26 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.10 Operating principleHMIEmbeddedHMIAdvancedDeselect selected files.Cancel all selections.Edit inputs/values:If you want to editinputs/values, thecorresponding key is alwaysdisplayed automatically onthe right of the input field.The following input fields areavailable:1. Option fields (radiobuttons or check boxes):Activate or deactivate theoption field.2. Input fields:Switch to input mode.Enter the value or word (e.g.file name, type, etc.) on thenumeric keypad.You automatically switch toinput mode if you firstposition the cursor on theinput field.Always confirm your inputwith the "Input" key. Thevalue is accepted. 26. 02.01 1. Operator Control Siemens AG 2001. All rights reserved 1-27SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.10 Operating principleHMIEmbeddedHMIAdvancedYou can use the "Toggle" keyto select one of severaldefault values.3. Selection list (HMIAdvanced):Display the preselection ofpossible values.Open selection listPosition the cursor on thedesired values.Always confirm your inputwith the "Input" key. Thevalue is accepted.Switch to the next value inthe selection list withoutdisplaying the entire list. 27. 1. Operator Control 02.011-28 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.10 Operating principleHMIEmbeddedHMIAdvancedConfirm/cancel input:OKConfirm input:Save the inputs and exit thecurrent menu (youautomatically return to thecalling menu).CancelCancel input:Reject the inputs and quit thecurrent menu (youautomatically return to thecalling menu).Reject the inputs and quit thecurrent menu (youautomatically move up onelevel).Clear the current input butremain in the current menu. 28. 02.01 1. Operator Control Siemens AG 2001. All rights reserved 1-29SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition1.10 Operating principleHMIEmbeddedHMIAdvancedOperation with the mouse:If you have installed amouse, operation isfacilitated as follows:1 "click" 1 click means: Activate the menu window. Position the cursor on thedesired input field. Select directory. Activate softkey. Activate/deactivate radiobutton/check box. Activate input field. Open selection list.2 "clicks" 2 clicks mean: Accept value/input. Open directory. 29. 1. Operator Control 02.011-30 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition 30. Siemens AG 2001. All rights reserved 2-31SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition2. Set-up2.1 Approach reference point 2-322.2 Enter tool offsets 2-332.3 Calculate tool offsets 2-342.4 Enter/alter zero offset 2-352.5 Scratching method/determine zero offset 2-372.6 Program the setting data 2-38 31. 2. Set-up 02.012-32 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition2.1 Approach reference pointHMIEmbeddedHMIAdvancedCaution:Position the axes if they are not already located at a safeposition.Always follow the axis movements directly on the machine.Ignore the actual value display as long as the axes are notreferenced (the software limit switches are not effective).MachineSelect "Machine"operating area.JogorMDAChoose "Jog" or "MDA".Ref PointSelect "Ref" machinefunction.+X ...ZTurning machine:Traverse axes.X ... 9th AxisMilling machine:Select axes and+ ...traverse axes.Feed StopStop axis before referencepoint is reached. 32. 02.01 2. Set-up Siemens AG 2001. All rights reserved 2-33SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition2.2 Enter tool offsetsHMIEmbeddedHMIAdvancedParameterSelect "Parameter"operating area.TooloffsetSelect "Tool offset" menu.Choose the desiredfunction:T no.+T no.-Select tool (T no.).D no.+D no.-Select tool edge (D no.).DeleteDelete tool/tool edgeGo toFind toolOverview...List existing tools.New...Create new tool/tool edge.Enter the new values. 33. 2. Set-up 02.012-34 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition2.3 Calculate tool offsetsHMIEmbeddedHMIAdvancedParameterSelect "Parameter"operating area.TooloffsetSelect "Tool offset" menu.Position cursor on desiredtool parameter.Determinecompensa.Select axis and enterreference value.CalculateThe current position and thereference value of theselected tool parameter arecalculated automatically. 34. 02.01 2. Set-up Siemens AG 2001. All rights reserved 2-35SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition2.4 Enter/alter zero offsetHMIEmbeddedHMIAdvancedParameterSelect "Parameter"operating area.ZerooffsetSelect "Overview of settablezero offsets" menu.Axes +Axes Select zero offset:Changes to the defined zerooffsets of the next or previousaxis.Offsets Rotation,scal., mirr.Change display mode of thecurrently displayed zerooffset. The display showseither the absolute offsets orthe proportional values ofrotation, scaling or mirroring.Enter/change zero offset:Basic ZOsDisplay all the defined basiczero offsets.Sett. ZOsDisplay all the definedsettable zero offsets. 35. 2. Set-up 02.012-36 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition2.5 Enter/alter zero offsetHMIEmbeddedHMIAdvancedPosition the cursor on thedesired field and enter/alterthe value.Please note:Changes in the zero offset are updated at entry. 36. 02.01 2. Set-up Siemens AG 2001. All rights reserved 2-37SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition2.5 Scratching method/determine zero offsetHMIEmbeddedHMIAdvancedMachineSelect "Machine" operatingarea.JogSelect "Jog" mode.ScratchingActive level, active zero offsetand active tool are selected.Select axis which shall betraversed, with the cursor.X +Traverse axis to theworkpiece, enter desired setposition and confirm with"Input". The offset iscalculated.OKWith "OK" all the values areentered into the selected zerooffset.Please note:The calculation of the offset always refers to the currentworkpiece coordinate system (WCS).In order to take account ofthe tool geometry, positionthe cursor in the column"Geometry + wear" on theaxis which shall be traversedand select with "Toggle" key,how the tool offset shall becalculated. 37. 2. Set-up 02.012-38 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition2.6 Program the setting dataHMIEmbeddedHMIAdvancedParameterSelect "Parameter"operating area.SettingdataSelect the "Setting data"menu.Define operating statesusing setting data:Work arealimit. Change working arealimitation.Jogdata Change jog data.Spindledata Change spindle data.FeedrateDRY Change dry run feedrate forDRY test mode.Startingangle Change starting angle forthread cutting.Misc. Display miscellaneoussetting data.Protectionzones Choose level for protectionzone. 38. 02.01 2. Set-up Siemens AG 2001. All rights reserved 2-39SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition2.6 Program the setting dataHMIEmbeddedHMIAdvancedPosition the cursor on thedesired field and change thevalue, orselect a new value using the"Toggle" key. 39. 2. Set-up 02.012-40 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition 40. Siemens AG 2001. All rights reserved 3-41SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition3. Manually Controlled Operation3.1 Jog/Jog Inc mode 3-423.2 MDA mode 3-443.3 Teach In mode 3-45 41. 3. Manually Controlled Operation 02.013-42 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition3.1 Jog/Jog Inc modeHMIEmbeddedHMIAdvancedMachineSelect "Machine"operating area.JogSelect "Jog" mode."Reference point approach" is deactivated.+X ...ZTurning machine:Traverse axes.X ... 9th AxisMilling machine:Select axis and+ ...traverse.The traversing velocity is stored in the "setting data".If necessary, use the overrideto set the velocity.RapidIf necessary, move axes withrapid traverse. 42. 02.01 3. Manually Controlled Operation Siemens AG 2001. All rights reserved 3-43SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition3.1 Jog/Jog Inc modeHMIEmbeddedHMIAdvancedSelect/enter incrementvalue for traversingposition ("Inc"):1...10000Traverse axes in definedincrements, orVARTraverse axis in selectedincrement value.Inc+ .bzw..Enter desired increment. 43. 3. Manually Controlled Operation 02.013-44 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition3.2 MDA modeHMIEmbeddedHMIAdvancedMachineSelect "Machine"operating area.MDASelect "MDA" mode.In "Teach In" mode, it is only possible to insert blocks atpoints in the program which have not yet been executed.Enter NC block (one orseveral consecutive programblocks).Confirm input.Cycle StartExecute NC block.MDA-Prog.sichernSave program in MDA buffer.If no program name is entered, the program is automaticallystored in the MDA buffer with the name OSTORE.MPF (HMIEmbedded) or MDAX.MPF (HMI Advanced). 44. 02.01 3. Manually Controlled Operation Siemens AG 2001. All rights reserved 3-45SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition3.3 Teach In modeHMIEmbeddedHMIAdvancedMachineSelect "Machine"operating area.MDASelect "MDA" mode.Teach InSelect "Teach In" submode.In "Teach In" mode, it is only possible to insert blocks atpoints in the program which have not yet been executed.1. Manual positioning:+X ...ZTurning machine:Traverse axes.X ... 9th AxisMilling machine:Select axis and+ ...traverse.Cycle StartSave position valuesThe axis name and the traversed path are displayed in the"Teach In program" window. 45. 3. Manually Controlled Operation 02.013-46 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition3.3 Teach In modeHMIEmbeddedHMIAdvanced2. Manual input of coordinates: Enter coordinates oftraversing positions and enter additional functions(preparatory conditions,miscellaneous functions,etc.) in the "MDA program"window.HMI EmbeddedDeleteblockDelete the current block.InsertblockInsert an empty line beforethe current block.SaveblockSave new axis positions andadditional functions.Cycle StartExecuted the enteredprogram blocks and displaythem in the current blockwindow.HMI AdvancedEnter and delete blocks viakeyboard.Positions are automaticallysaved at entry. 46. Siemens AG 2001. All rights reserved 4-47SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition4. Parts Programming4.1 Select/enable workpiece/parts program 4-484.2 Open/edit parts program 4-494.3 Create new workpiece/parts program 4-514.4 Execute workpiece/parts program 4-524.5 Copy/paste, rename, delete, enable 4-534.6 Load/unload program (HMI Advanced) 4-55 47. 4. Parts Programming 02.014-48 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition4.1 Select/enable workpiece/parts programHMIEmbeddedHMIAdvancedProgramSelect "Program"operating area.Select workpiece/parts program:Work-piecesSelect the level: WorkpiecesPartsprograms Parts programsSub-routines SubroutinesStandardcycles Standard cycles(HMI Advanced)Usercycles User cyclesClip-board ClipboardPosition the cursor on thedesired file in the directorytree. 48. 02.01 4. Parts Programming Siemens AG 2001. All rights reserved 4-49SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition4.2 Open/edit parts programHMIEmbeddedHMIAdvancedProgramSelect "Program"operating area.Open parts program:Position the cursor on thedesired file in the directorytree.Open program in ASCIIeditor:Press the "Input" key.Call up free contourprogramming:SupportNewcontourPress softkeys "Support" and"New contour". 49. 4. Parts Programming 02.014-50 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition4.2 Open/edit parts programHMIEmbeddedHMIAdvancedEdit parts program:OverwriteToggle between insert andoverwrite mode.MarkblockMark the beginning of block.CopyblockSave the block in theclipboard.DeleteblockDelete block.InsertblockPaste the block from theclipboard.Search/go to ...Position on block no.,beginning of file, end of file orsearch string.SearchEnter search string.SubstituteEnter substitute.ContinuesearchNext occurrence of searchstring.Go to ...Enter block no.SavefileSave parts program.CloseeditorClose text editor. 50. 02.01 4. Parts Programming Siemens AG 2001. All rights reserved 4-51SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition4.3 Create new workpiece/parts programHMIEmbeddedHMIAdvancedProgramSelect "Program"operating area.Work-piecesPartsprogramsSub-routinesSelect "Workpieces", "Partsprograms" or "Subroutines".Open directory.New ...Enter name of workpiece,main program or subroutineandselect "File type".HMI Advanced:Select key text editor activate interactiveprogramming. 51. 4. Parts Programming 02.014-52 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition4.4 Execute workpiece/parts programHMIEmbeddedHMIAdvancedProgramSelect "Program" operatingarea.Work-piecesSelect workpiece:Mark the desired workpiecewith the cursor in theworkpiece overview.SelectionSelect the workpiece.PartsprogramsSelect parts program:Mark the desired workpiecewith the cursor in the partsprogram overview.SelectionSelect the parts program.Start the workpiece/partsprogram.Clip-boardYou can also run partsprograms directly from theclipboard. 52. 02.01 4. Parts Programming Siemens AG 2001. All rights reserved 4-53SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition4.5 Copy/paste, rename, delete, enableHMIEmbeddedHMIAdvancedProgramSelect "Program"operating area.Select the level and positionthe cursor on the desired filein the directory tree.ManageprogramsHMI Advanced:Select "Manage programs".Copy/paste program:CopySelect the source file.PasteSave the source file in thetarget directory.If necessary, use the"Toggle" key to select the filetype.Rename the program:RenamePress the "Rename" softkeyand enter new name.Use the "Toggle" key toselect the file type. 53. 4. Parts Programming 02.014-54 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition4.5 Copy/paste, rename, delete, enableHMIEmbeddedHMIAdvancedDelete program:DeleteDelete the program from thedirectory.Select several files via the"Select" key.Change enable:ChangeenableSet (x) or cancel ( ) enable. 54. 02.01 4. Parts Programming Siemens AG 2001. All rights reserved 4-55SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition4.6 Load/unload program (HMI Advanced)HMIAdvancedProgramSelect "Program" operatingarea.Position the cursor on thedesired file in the directorytree.LoadLoad the program into the NCmemory.UnloadSave the program to harddisk.Please note:When you activate "Load", the program is automaticallydeleted from the hard disk. When you activate "Unload", theprogram is automatically cleared from the NC memory. 55. 4. Parts Programming 02.014-56 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition 56. Siemens AG 2001. All rights reserved 5-57SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition5. Manage Data5.1 Transfer data (HMI Embedded) 5-585.2 Transfer data (HMI Advanced) 5-615.3 Create new file/directory (HMI Advanced) 5-635.4 Load/unload program (HMI Advanced) 5-645.5 Copy/paste, delete (HMI Advanced) 5-655.6 Directory/file/archive properties (HMI Advanced) 5-66 57. 5. Manage Data 02.015-58 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition5.1 Transfer data (HMI Embedded)HMIEmbeddedServicesSelect "Services"operating area.Read out data:Data outSelect "Data out" menu.Select interface:RS-232-user RS-232 userRS-232-printer RS-232 printerRS-232-PG/PC RS-232-PG/PCNC-Card NC- CardPosition the cursor on thedesired file in the directorytree.StartStart "Data out".StopInterrupt "Data out". 58. 02.01 5. Manage Data Siemens AG 2001. All rights reserved 5-59SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition5.1 Transfer data (HMI Embedded)HMIEmbeddedRead in data:Data inSelect " Data in" menu.Select interface:RS-232user RS-232 userRS-232-PG/PC RS-232-PG/PCNC-Card NC- CardPosition the cursor on thedesired file in the directorytree.Reading in/out data in thecase of the NC card:After "Start", the window"Create archive" is displayed.Enter new name and confirmwith "OK". A new directory iscreated. 59. 5. Manage Data 02.015-60 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition5.1 Transfer data (HMI Embedded)HMIEmbeddedStartOrganize data according tothe existing path:Path/workpiece from archivefileStore all files in the directory,irrespective of archived path:Path/workpiece from archivefileStore all files in the clipboard,irrespective of archived path:Read into the clipboardOKStart "Data in".StopInterrupt "Data in". 60. 02.01 5. Manage Data Siemens AG 2001. All rights reserved 5-61SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition5.2 Transfer data (HMI Advanced)HMIAdvancedServicesSelect "Services"operating area.Read out data:Data outSelect "Programs/data"menu.Select data in the directorytree.Select target area:RS-232 RS-232 interfacePG Programming deviceDiskette... Diskette driveArchive... "Archive" on hard diskNC Card NC CardStart transfer:StartInitiate data transfer ondisk/archive (softkey labelchanges to "Stop"). 61. 5. Manage Data 02.015-62 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition5.2 Transfer data (HMI Advanced)HMIAdvancedRead in data:Data inSelect "Programs/data"menu.Select data in the directorytree.Select source area:RS-232 RS-232 interfacePG Programming deviceDiskette... Diskette driveArchive... "Archive" on hard diskNC Card NC CardStart transfer:StartInitiate data transfer ondisk/archive (softkey labelchanges to "Stop").The data transfer is initiated automatically. You caninterrupt data transfer at any time by pressing the softkeyagain. 62. 02.01 5. Manage Data Siemens AG 2001. All rights reserved 5-63SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition5.3 Create new file/directory (HMI Advanced)HMIAdvancedServicesSelect "Services" operatingarea.ManagedataSelect "Manage data" menu.New...Enter program name andselect type of program.By selecting the "End"softkey, you can switchbetween the areas "Name"and "Type of file".OKNew file/directory will becreated. 63. 5. Manage Data 02.015-64 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition5.4 Load/unload program (HMI Advanced)HMIAdvancedServicesSelect "Services"operating area.ManagedataSelect "Manage data" menu.Position the cursor on thedesired file in the directorytree.LoadLoad the file from the harddisk into the NC memory.UnloadUnload the file from the NCmemory to the hard disk. 64. 02.01 5. Manage Data Siemens AG 2001. All rights reserved 5-65SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition5.5 Copy/paste, delete (HMI Advanced)HMIAdvancedServicesSelect "Services"operating area.ManagedataSelect "Manage data" menu.Position the cursor on thesource file in the directorytree.Copy/paste program:CopySelect target directory.ProgramsdataClose target window.PasteCopy source file to targetdirectory.ClipboardCopy to or from clipboard.DisketteCopy to or from diskette.Delete program:DeleteDelete selected file. 65. 5. Manage Data 02.015-66 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition5.6 Directory/file/archive properties (HMI Advanced)HMIAdvancedServicesSelect "Services"operating area.ManagedataSelect "Manage data" menu.Position the cursor on thedesired file in the directorytree.PropertiesSelect "Properties" menu. Rename file Convert file type Change access rights forfile/directory Display contents of all filesThe access level can only be changed with the appropriateaccess rights. 66. Siemens AG 2001. All rights reserved 6-67SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition6. Automatic Mode6.1 Select workpiece/program 6-686.2 Start/stop/cancel program 6-696.3 Repos Reposition after interruption 6-706.4 Overstore 6-726.5 Display program level 6-736.6 Program correction 6-746.7 Execution via RS-232 (HMI Embedded) 6-756.8 Load/unload program from hard disk (HMI Advanced) 6-766.9 Execution from hard disk (HMI Advanced) 6-77 67. 6. Automatic Mode 02.016-68 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition6.1 Select workpiece/programHMIEmbeddedHMIAdvancedMachineSelect "Machine"operating area.AUTOSelect "Automatic" mode.ProgramoverviewSelect "Program overview"menu.Work-piecesPartsprogramsSub-routinesStandardcyclesUser cyclesSelect desiredworkpiece/partsprogram/subroutine ordesired cycles with thecursor in the workpiece/parts program/subroutineoverview and the standardand user cycles.SelectionSelect workpiece/partprogram.ChangeenableSet (x) or cancel ( ) enable. 68. 02.01 6. Automatic Mode Siemens AG 2001. All rights reserved 6-69SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition6.2 Start/stop/cancel programHMIEmbeddedHMIAdvancedMachineSelect "Machine"operating area.AUTOSelect "Automatic" mode.Please check that:No alarms are active.The program is selected.The feed enable is active.The spindle enable is active.Cycle StartStart parts program.Cycle StopStop parts program.ResetCancel parts program.A parts program interrupted via "Cycle Stop" can becontinued with "Cycle Start".A parts program interrupted via "Reset" can be processedfrom the beginning if you press "Cycle Start". 69. 6. Automatic Mode 02.016-70 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition6.3 Repos Reposition after interruptionHMIEmbeddedHMIAdvancedAfter a program interrupt ("Cycle-Stop") you can move thetool away from the contour in the manual mode. The controlsaves the coordinates of the interruption point. Thetraversed path differences of the axes are displayed.MachineSelect "Machine"operating area.JogSelect "Jog" mode.ReposReposition after programinterruption.Turning machine:+X ...ZTraverse axes up to the pointof interruption.Milling machine:X ... 9th AxisSelect axis and+ ...traverse axes up to theinterruption point.Caution:Travel beyond the interruption point is inhibited. The feedoverride switches are active. 70. 02.01 6. Automatic Mode Siemens AG 2001. All rights reserved 6-71SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition6.3 Repos Reposition after interruptionHMIEmbeddedHMIAdvancedMachineSelect "Machine"operating area.AUTOSelect "Automatic" mode.Cycle StartContinue machining. 71. 6. Automatic Mode 02.016-72 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition6.4 OverstoreHMIEmbeddedHMIAdvancedMachineSelect "Machine"operating area.AUTOSelect "Automatic" mode.Overstore with singleblock:Single BlockThe program automaticallystops at the next blockboundary.Overstore without singleblock:Cycle StopStop parts program.OverstoreEnter the values andfunctions to be executed.Cycle StartRun the entered block. 72. 02.01 6. Automatic Mode Siemens AG 2001. All rights reserved 6-73SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition6.5 Display program levelHMIEmbeddedHMIAdvancedMachineSelect "Machine"operating area.AUTOSelect "Automatic" mode.ProgramlevelDisplay block numbers formain programs andsubroutines with therespective pass counts (P).CurrentblockDisplay the blocks of thecurrent program.Pressing the "Program level" softkey automatically changesthe level to and from "current block". 73. 6. Automatic Mode 02.016-74 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition6.6 Program correctionHMIEmbeddedHMIAdvancedMachineSelect "Machine"operating area.AUTOSelect "Automatic" mode.The control has detected a system error in the partprogram. Execution of the part program is automaticallyinterrupted.CorrectprogramCorrect the program blockwith the error.Continue machining. 74. 02.01 6. Automatic Mode Siemens AG 2001. All rights reserved 6-75SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition6.7 Execution via RS-232 (HMI Embedded)HMIEmbeddedMachineSelect "Machine"operating area.ProgramoverviewSelect "Program overview"menu.Executionfrom extern.Select "Execution fromexternal source" menu.Position the cursor on thedesired file in the directorytree.Cycle StartStart execution via RS-232.Executed blocks appear inthe current block window.Alternatively, it is possible to start execution in the"Services" operating area.You can change the transfer parameters in the "Services"operating area. The transfer is recorded in the error log. 75. 6. Automatic Mode 02.016-76 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition6.8 Load/unload program from hard disk (HMI Advanced)HMIAdvancedMachineSelect "Machine"operating area.ProgramoverviewSelect "Program overview "menu.Position the cursor on thedesired file in the directorytree.LoadLoad the program into the NCmemory.UnloadSave the program on thehard disk.Please note:When you activate "Load", the program is automaticallydeleted from the hard disk. When you activate "Unload", theprogram is automatically cleared from the NC memory. 76. 02.01 6. Automatic Mode Siemens AG 2001. All rights reserved 6-77SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition6.9 Execution from hard disk (HMI Advanced)HMIAdvancedMachineSelect "Machine"operating area.ProgramoverviewSelect "Program overview"menu.Position the cursor on thedesired file in the directorytree.Cycle StartPress the "Cycle Start" key.Executionfr. hard diskStart/cancel read-in andexecution.The program remains stored with "Execution from harddisk". 77. 6. Automatic Mode 02.016-78 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition 78. Siemens AG 2001. All rights reserved 7-79SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition7. Alarms and Messages7.1 Alarms/messages 7-80 79. 7. Alarms and Messages 02.017-80 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition7.1 Alarms/messagesHMIEmbeddedHMIAdvancedDiagnosisSelect "Diagnosis"operating area.Display alarms:AlarmsDisplay alarms with "alarmnumber", "date","explanation" and "cancelcriterion".Delete alarm:Switch the control off and onagain.Press "Reset".Press "Acknowledge alarm".Cycle StartAlarm is canceled with"Cycle-start".Alarm is canceled with"Recall". 80. 02.01 7. Alarms and Messages Siemens AG 2001. All rights reserved 7-81SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition7.1 Alarms/messagesHMIEmbeddedHMIAdvancedDisplay messages:MessagesDisplay PLC error messagesand PLC operationalmessages.Caution:PLC error messages must always be acknowledged.Display alarm log:AlarmlogDisplay complete log ofalarms and messages whichhave occurred.DisplaynewUpdate alarm log.HMI AdvancedAcknowledgeHMI alarmSelect and delete HMI alarm. 81. 7. Alarms and Messages 02.017-82 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) 02.01 Edition 82. AnSIEMENS AGSuggestionsCorrectionsA&D MC BMSP.O. Box 3180for Publication/Manual:SINUMERIK 840D/840Di/810DD-91050 ErlangenGermanyTel.: 0180/525-8008/5009 [Hotline]Fax: ++49(0)9131/98-2176email: [email protected] User DocumentationFromNameShort GuideOperationOrder No.: 6FC5298-6AA10-0BP0Edition: 02.01Company/DepartmentAddress__________________________________________________________________________Phone: /_____________________________________Telefax: /Should you come across any printingerrors when reading this publication,please notify us on this sheet.Suggestions for improvement are alsowelcome.Suggestions and/or corrections