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Gus Desbarats presented on Industrial Design in NX at Siemens PLM Connection Europe.
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lean innovation:
the enterprise benefit of
Industrial-Design in NX
Gus Desbarats chairman: alloy Paris, October 2008
enterprise benefits of ID in NX
barriers to progress
background on the alloy
agenda:
more
customer-perceived benefits
The lean innovation challenge
less
development cost
& time to market
alloy: converting user insight into better innovation plans -
globally
alloy: user led goals for innovation
inspired by customer experience analysis
first sight point of sale first use routine use extreme use disposal
2
hardware
software interfaces
strategy
technical / interactive / complex
alloy: experience platform design
alloy: downstream risk reduction
constraint anticipation
tight specifications
re-usable data
implementation support
alloy: delivering results that move companies
alloy: result across manufacturing & services, small to big, B2C
& B2B
18 highly trained 3D industrial-designers –
in NX since 1996
many many
hundred ID / engineering handovers
many circumstances:
internal
with local clients
with global clients
with client side engineers
with 3rd
party engineers / manufacturers
possibly the world’s most experienced NX Industrial-Design team
ID development
gate 3
ID options
gate 2 Sign off
shape re-creation
Gate 4
product architecture
gate 1
ID / Mech-E : old 3D tools / old way = lots of known problems
strategy engineering
internals
lack of customer input
factory led over-caution
unnecessary constraints
duplication of effort
loss of customer influence
damaging compromises
meaningless innovation
accidental risk taking
interdisciplinary conflict
Surface / Solids time consuming
unreliable, 1 way,
= ID team = Mech
E team key:
‘classic ID’
enterprise benefits of ID in NX
barriers to progress
background on the alloy
agenda:
ID development
gate 3
ID options
gate 2 Sign off
shape re-creation
Gate 4
product architecture
gate 1
ID / Mech-E: new tools / old way = much better (but still not optimal)
strategy ‘classic ID’ engineering
internals
Inherited history hard to re-use
Faster assembly rebuild…
still a risk of interpretation errors
Solids / Solids faster
more reliable
still 1-
time 1-way
saving
= ID team = Mech
E team key:
inherited history
600 features on a phone
a challenge…
will synchronous save the day?
sort of..
form skills gap
splines
& curve analysis
core to ID
but not for everyone…
In house rapid prototyping
3D printing
Surface quality loss
Green = alloy data
Red = mech
e data
Even in NX..
ID solid Shells built around smart internal assumptions
shells are tapered, agreed wall thickness etc..
ID retains control over visible exterior changes
mech-e
re-uses ID data in the assembly
mech-e
add internals / flanges etc..
mech-e
free to make small adjustments
NX + the alloy process: new tools / new way
ID development
gate 3
ID options
gate 2 Sign offGate 4
product architecture
gate 1
new tools + new way = lean innovation breakthrough
strategy ‘classic ID’ engineering
internals
BIG SAVINGsaving
= ID team = Mech
E team key:
quality gain
new tools + new way: proven across a broad range of applications
E2V Argus 3
A-Z in-house benchmark
ID sign-off: visual = ad shot, data = tooling pattern
repeated hundreds of times in NX over 12 years
origins: BT Plc Design Led innovation / challenging supply chain
early decisions are better informed
enterprise benefits of ID in NX:
BT Stratus: photos @ start + 4wks –
accelerated refinement
3D concept options –
handset refinement
3D concept options –
clearer visuals sell the more radical idea
3D concept options –
more radical bases, show lighting idea
3D concept options NX = PCB area already calculated
radical form-factor innovation is safer
enterprise benefits of ID in NX:
chosen concept: innovative base construction
Stratus: early visual of the construction
BT Hub 2
iconic arc..
BT Hub 2: first pass 3D
concept selected via market research
most ‘iconic’
“but the arc is too timid”
BT Hub 2: final ID
NX package, sets hard, but achievable challenges
BT Hub 2
final 3D for sign off
more pronounced, still achievable, arc
faster, safer, assembly coordination
enterprise benefits of ID in NX:
Hub2 wave data
cradle & handset link
linked body highlighted in the feature tree
A HUGE
reduction in follow-on mechanical-engineering effort
enterprise benefits of ID in NX:
Stratus
grey = alloy
red = cct
additions
Hub 2
grey = alloy
red = Thomson additions
customer experience focus retained to the end, without efficiency loss
enterprise benefits of ID in NX:
3D detail sharing: efficient inter team dialogue
BIG
time & money savings from fast & flexible concurrent working
enterprise benefits of ID in NX:
ID externals + ME internals
gate 3
ID options
gate 2 Sign offGate 4gate 1
strategy ‘classic ID’ engineering
Time saving from re-use
product architecture
ID / Mech-E: new tools + new way = true concurrent working
= ID team = Mech
E team key:
Time saving from concurrent work
HP
concurrent & compact & global
Qstik
compactness & “in ear”
audio collaboration
huge
commercial gains from “cross project”
IP re-use
enterprise benefits of ID in NX:
ID development
gate 3
ID options
gate 2 Sign offGate 4gate 1
strategy ‘classic ID’ engineering
internals
savingsaving
product architecture
ID / Mech-E: new tools + new way = faster cheaper via IP re-use
saving
= ID team = Mech
E team key:
saving
pan-euro ID strategy
common electronics platform
different outer shells
concurrent ID linked in Wave
suncorp
AEG TopcomAlcatelFrance TelecomContinental EdisonBelgacomKPN FujitsuPortugese
TelecomMasterTelecom Italia AudiolineSwitelAstecHomelineTeleDanmark
award winning pan-European success
suncorp
GV Thomson Rack products
the “before”
shot
GV Thomson Rack products
the “after”
shot
GV Thomson Rack products
re-used 3D blank
(mirrors common tool)
GV Thomson Indigo - before
retrofit to complex platforms
GV Thomson Indigo - after
internals imported from NX
GV Thomson Indigo - after
new body, same electronics
(cheaper tooling as well..)
new options open up..
enterprise benefits of ID in NX:
Hub 2: dual sourced products!
grey = alloy data
turquoise = siemens
data
green = Thomson data
enterprise benefits of ID in NX
barriers to progress
background on the alloy
agenda:
the fix: NX synchronous technology
barriers:
the need for mech-E to fine tune fits and own legacy data
NX Synchronous:
ideal for panel fits..
tooling concessions..
legacy
etc..
the fix: ID training -
pilot projects -
& the growing weight of case studies!
barriers:
entrenched attitudes in both Industrial-Design and Mechanical-Engineering
alloy: designers trained to be different
to be leaders, empowered by NX
customer led:
in depth user research
role play
trends
commercially smart
business objectives
brand strategy
supply chain capability
technology aware
impact awareness
competitor benchmarking
technology trends
alloy: experience of new process introductions
more customer focus / lower risk innovation / faster TTM / less cost
lean innovation
to get the most from the best (NX), keep an open mind on ID process