Upload
metso-group
View
2.889
Download
0
Embed Size (px)
Citation preview
© Metso© Metso
Split of operating costsCrusher wear parts comprise ~25% of total crushing and screening costs
2
% of total operating cost
0
5
10
15
20
25
30
35
Drilling and blasting Loading and hauling Crushing and screening
Crusher wear parts~25%
© Metso© Metso
Ensuring a trouble-free crusher operation
Dependability PerformanceConsistency& =Minimized downtime
Consistent quality
Improvedperformance
© Metso© Metso
Dependable manufacturing of crushers and parts
The fit, form and function of Metso wear parts – a result of over 100 years of crusher engineering experience
4
© Metso© Metso
Ensuring safety during handling and installation
The well-being of your personnel is our number one concern
5
Metso lifting tools for Metso wear parts
© Metso© Metso
Ensuring a trouble-free crusher operation
Dependability PerformanceConsistencyConsistent
quality
© Metso© Metso
Ensuring consistent wear part quality
7
Critically selected raw materials and precise process parameters
High quality ferromanganese
Temperatures+/- 10°C Quality wear part
© Metso© Metso
Ensuring consistent wear part quality
8
Critically selected raw materials and precise process parameters
Quality wear partChamber design Consistent production
© Metso© Metso
Ensuring consistency
• Over 100 years of experience in manufacturing crusher wears
• Deep knowledge and long experience ensures optimal design and manufacturing of parts that fit and perform as they should
• Only original equipment manufacturer
• Metso has a unique manufacturing process and manufacture wear parts in own foundries. Strict standards are applied in all production facilities
- Brazil- China- Czech Republic- India- South Africa
9
© Metso© Metso
Ensuring a trouble-free crusher operation
Dependability PerformanceConsistencyImproved
performance
© Metso© Metso
Dependability & consistency delivers performance
© Metso11
Consisten production
Reduced overhaul costs
Profitable trouble-free
crusher operation
Minimized down time
© Metso© Metso
Increasing profitability with chamber optimization• Longer wear life (lower cost per ton)
- Even wear- Better liner utilization (less scrap)- Reduced down time- less liner changes
• Increasing capacity
• More / less of certain product fraction
• Decreased power draw results in reduced energy consumption
• Service available for Metso and Non-Metso crushers
13
© Metso© Metso15
• HP500 Crusher
• Max feed size 60 mm- Abrasiveness 1020 g/t- Crushability 49%- Solid density 2.75 t/m3
• Lifetime of liners from other supplier- 448 hours
• Metso offered improved chamber solution- Optimized liner profile and thickness- Optimized alloy
0
100
200
300
400
500
600
700
800
HP500 #1
Other Supplierlifetime (h)
Metso SH F OSlifetime (h)
+ 66 % increased life time
Customer Story – Chamber OptimizationCustomer request of improved liner lifetime
© Metso© Metso
Ensuring a trouble-free crusher operation
Dependability PerformanceConsistency& =Minimized downtime
Consistent quality
Improvedperformance
company/metso metsogroup metsoworldmetsoworld metsogroup
www.metso.com#TheMetsoWay