Bending machine project

PT UNITED TRACTORS PANDU ENGINEERING

Background Bending Machine Investment

Existing Machine Capabilities

Future Needs

Machine Comparation

Lay Out & Budget Investment


Project Background

• Production achievement of critical product (Small & Medium Vessel, HD Vessel & Trailer) depends on Bending Machine due to product design & process needed

• Higher production cost in term of tangible cost IDR 6 Mill/set and intangible in term of process lead time, transportation, etc

• Future opportunity that presented so many kind & variety of products demanded by customers


Project Background

• Production achievement of critical product (Medium Vessel, Light Vessel & Trailer) depends on Press Bend Machine due to product design & process needed.



• Breakdown Time Ratio YSD 1600



• Breakdown Time Ratio LVD 135



• Breakdown Time Ratio LVD 300



• Breakdown Time Ratio



• Bending Machine Availability



• Data Punch & Dies


Future Needs

• Bending Force Analysis

• With thickness (S value) (15 mm), maximum (l) length of material (8.5m) and minimum V value 40 mm, result F (pressing Force) 8032,5 kN. That value is still under the F value of UTE bending machine (YSD 1600) 10000 kN

• So, It doesn’t need a new bending machine • Its better to invest the intercangeable punches & dies

The Formula :


Bending Machine for Design & Process Needs

• Need some punches & dies that are modified based on bending shape needed

• Punches & Dies are intercangeable for all of bending machines

• UTE doesn’t need to invest new bending machine. But if it’s still considering to invest, bending machine with pressing force 10000 kN & working length 8 m is the right choosen one.

Future Needs

Machine Supplier

Recommended Supplier

Machine Comparation

Machine Comparation

GSB

W A R E H O U S E+0. 30

MEZZANI NE

+4. 00

S T O C K P L A T EK a r a n t i n a J i g

J A L A N+ 0 . 3 0

U n i t R e a d y T o p C o a t

R A K S E M I F I N I S H

R E A D Y T O D E L I V E R Y 6 0 U N I T

R A K S E M I F I N I S H

Area

Test RI D

Area

Pri

me

Mov

er

WORKSHOP

MAI NTENANCE

AREA

CAT & LPG

U n i t F i n i s h T o p C o a t

Area

Pre

para

tion

Pai

ntin

g

Area

Touc

h U

p

Unit Finish

Lay Out Machine

Budget Roll Bending 10 M (include pondasi)

Budget Investment

No SUBJECT Div/DeptQ1 Q1 Q1 Q1 Q1 Q1 Q1 Q1 Q1

1 Welding Machine RF 500 PLANT - 600 600 - 700 300 - 2.200 2 Welding Machine KR 500 PLANT - 250 - 250 125 250 125 250 1.250 3 OHC 10 ton PLANT 480 480 - 480 - 480 480 2.400 4 OHC 5 ton PLANT 350 350 700 1.000 400 2.800 5 Bug-o Flexible PLANT - 60 60 - 60 60 60 - 300 6 Dryer PLANT - 300 - 300 300 300 - 300 1.500 7 Compressor PLANT - 600 - 600 600 600 - 600 3.000 8 Genset PLANT 300 400 100 800 9 Robot painting blasting (asumsi klo project DV/TV bolted jalan) PLANT 2.400 - 2.400 - 4.800 - 2.400 - 12.000

10 Robot Welding PLANT - 2.000 - 2.000 - 2.000 - - 6.000 11 Cutting Machine PLANT - - - 1.000 - 1.000 1.000 - 3.000 11 Roll Bending (include pondasi) PLANT 2.000 3.000 3.000 2.000 10.000 12 Painting & Blasting (Patria Lite) PLANT 3.000 2.000 3.000 2.500 2.000 12.500

TotalSep Okt Nop Des

MACHINERY

Mei Jul AgustJunOL1-2012

Technology

Bending machine project