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Bioplastics Solutions from the idea to the finished product

BioApply Polymers 10 2011 English

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BioApply Polymers

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Page 1: BioApply Polymers 10 2011 English

Bioplastics Solutions

from the idea to the finished product

Page 2: BioApply Polymers 10 2011 English

Who we are

BioApply Polymers is your one stop provider for

your biomaterials based projects.

• Founded in 2011. Based in Gland (VD) with

industrial site in Büren a.A. (BE). Representative

Offices in San Diego (US) and Dubai (UAE).

• We combine forces of a polymer processing

market leader and a pioneering bioproducts

brand.

• Proprietary and exclusive biocompound grades.

• Product development, process engineering and

prototyping.

Page 3: BioApply Polymers 10 2011 English

The pain and the opportunity

• Increasing bans & restrictive regulations (PVC, EVA, PE).

• Existing Market for biodegradable products +30% / year.

• Governments and corporations shift towards biomaterials.

• End consumers demand biodegradable products or made from

renewable sources.

Clear opportunity for Sustainable Solution

Vinyl chloride PVC causes liver and kidney issues, as well as brain damage.

Up to Trillion plastic bags (PE) are used yearly worldwide.

Up to 400 Years time for plastic (PE) products to degrade.

Page 4: BioApply Polymers 10 2011 English

What we do

From your Idea to the finished Product !

MATERIALS

Bio Polymers

Bio Compounds

Bio Additives

Bio Masterbatches

Formulation

Certification

PROCESS ENGINEERING

Injection

Extrusion: profiles, tubes,

sheets, film

Blow film

Blow moulding

Thermoforming

SERVICES &

ENGINEERING

Feasibility analysis

Roll out plan

Tools engineering

Prototyping / Pre series

Industrialisation

Technical assistance

Page 5: BioApply Polymers 10 2011 English

Services & Engineering

Step 1: Feasibility analysis

Step 2: Extruded or injected prototypes or pre-

series

Step 3: Product and tools engineering

Step 4: Roll-out plan

Step 5: Industrialization

Step 6: Technical assistance

The staff of the Bio Apply Polymers meant to be a

reliable partner and combine all the various

activities to provide you in time.

Your successful product launched in 6 steps

Page 6: BioApply Polymers 10 2011 English

Services & Engineering

• we check your products requirements

• propose a solution with one of our bio polymers

• or a study for a customized bio polymer

formulation

Step 1: Feasibility analysis

Your successful product launched in 6 steps

Page 7: BioApply Polymers 10 2011 English

Services & Engineering

Tailor made solutions:

• You can perform a trial with our material on

your machines.

• We produce extruded or injected samples / pre

series on our machines or on our partners’

machines.

• We produce a prototype on a prototype tool.

• We produce a rapid prototype with SL/SLA

(Stereolithography), SLS (Selective laser

sintering), FDM (Fused deposition modeling) or

Vacuum casting technology.

• We develop your prototypes to maximize your

chances for a successful product lunch.

Step 2: Extruded or injected prototypes or pre-series

Your successful product launched in 6 steps

Page 8: BioApply Polymers 10 2011 English

Services & Engineering

For existing or new products our engineering

office develop your product and/or your new tool.

Step 3: Product and tools engineering

Your successful product launched in 6 steps

Page 9: BioApply Polymers 10 2011 English

Services & Engineering

BioApply Polymers will also help you in setting

up and deploying your roll out plan, from

production to market introduction.

Step 4: Roll-out plan

Your successful product launched in 6 steps

Page 10: BioApply Polymers 10 2011 English

Services & Engineering

Through our global partners’ network, we

integrate the right manufacturer for your eco

product.

Step 5: Industrialization

Your successful product launched in 6 steps

Page 11: BioApply Polymers 10 2011 English

Services & Engineering

Our application and process engineers are

dedicated to support you throughout your

project. BioApply Polymers is your privileged

point of contact.

Step 6: Support & Technical assistance

Your successful product launched in 6 steps

Page 12: BioApply Polymers 10 2011 English

Bioplastics can resist to some acids, alcohol, oil, water, high UV resistant, etc.

Bioplastics which substitute following fossil fuel plastics: HDPE, LDPE, PVC-U, PVC-P, PP, PET, ABS,

TPE, TPU, etc.

Fields of application: Packaging, food industry, toys, automotive, medical, electrical, construction,

agricultural, etc.

Materials

Fields of processing: Injection moulding, extrusion of film, sheets, tubes, profiles, blow film, blow

moulding, thermoforming, etc…

Proprietary, exclusive and other Compounds: Starch based, vegetable waste, wood based, natural

fibres, PHA, PLA, copolyester, etc..

Page 13: BioApply Polymers 10 2011 English

Materials

HD-PE – High density polyethylene

PVC-U (rigid)

PP

PET

ABS

HD-PE – High density polyethylene

PVC-U (rigid)

PP

PET

ABS

HD-PE – High density polyethylene

PVC-U (rigid)

PP

MDPE

PP

LD-PE – Low density polyethylene

TPE

TPU

PVC-P (soft)

Standard fossil fuel polymers

BioS-RI 2020 – 4000

BioS-UR > 4020

BioS-SR 1520 – 2000

BioS-FX 820 – 1500

BioS-SO 520 – 800

BioS-US 10 – 500

Bio Polymers

Rig

id

E

-Mo

du

lus

So

ft

Page 14: BioApply Polymers 10 2011 English

Masterbatches & Additives

• Masterbatches

• Powder colors

• Liquid colors

• Anti-static additives

• Light stabilizers

• Processing stabilizers

• Lubricant

• Anti-block and anti-slip agents

Bio compatible additives: Masterbatches, plasticizers, expansion agents, processing aids

Page 15: BioApply Polymers 10 2011 English

Bioplastics with following environmental characteristics: Biodegradable, industrial compostable,

nature compostable, water soluble, GMO free, non food

Biodegradability & Certifications

Certifications: EN 13 432, EN 71-3 -9, LFGB, FDA, Respect Code, etc.

Test launch +10 days +20 days +30 days +40 days Weight loss 32,1% 55,7% 69% 90%

Independent control and certification:

Biodegradability test

EN 13 432

Page 16: BioApply Polymers 10 2011 English

Process engineering – Injection moulding

to the

mould manufacturing

From the Idea

to the engineering

… and finally

the production

of your product.

to the tests

and set-up

Injection moulding: Injected parts for packaging, cosmetic, food, toys, automotive, electronic,

medical, etc.

Page 17: BioApply Polymers 10 2011 English

Process engineering – extrusion

Extrusion: profiles, tubes, sheet, film, blow film, blow moulding, thermoforming

sheet or casting film

If tubes or profiles

or blow film

with us you find

the solution.

bottles or cans

Page 18: BioApply Polymers 10 2011 English

One of our last applications with BioS

BioSlipper: 1.4 billion Slipper a year Brand

looking for green solutions to add to their

Portfolio.

Longitudinal and lateral grooves lead to:

• higher flexibility

• reduced weight

• reduced risk for slipping

BioCompound development & further enhancement of the flexibility by an appropriate sole design

Page 19: BioApply Polymers 10 2011 English

Some references

We work to gain your trust in us

Page 20: BioApply Polymers 10 2011 English

CTI Label

Swiss Venture Leaders 2010

SwissNex US Camp 2011

Awards:

BioApply Polymers GmbH BioApply US LLC

33, Avenue du Mont Blanc

CH-1196 Gland

T. (022) 311 88 11 Co/ Swissnex San Francisco T. 619 246 97 94

730 Montgomery Street

San francisco CA-94111

Member:

SwissCleantech Association

Kompost Verband

Kunststoff Verband