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Biomass Gasification Technology for producing Electricity, Thermal energy and SynGas Universal gasifier

Biomass heat and power - gasification CHP with universal biomass gasifier

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Biomass heat and power generation. Universal gasifier 150 kWe to 1500 kWe. http://www.cogenera.si/

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Page 1: Biomass heat and power - gasification CHP with universal biomass gasifier

Biomass Gasification Technologyfor producing Electricity, Thermal energy and SynGas

Universal gasifier

Page 2: Biomass heat and power - gasification CHP with universal biomass gasifier

Company: Artim d.o.o., razvoj in projektiranjeBiomass heating, power generation, ORC waste heat, waste management

-10 years experience – Renewable energy: Biomass heating – 50 kW – 10 MW

- 2010 – 2013: new technologies – partner company GB Conculting, Volter- Biomass heat and power: 30 kWel – 3 Mwel

Micro cogeneration CHP, Universal gasifier, Down draft gasifier, Thermal and CHP plants

- ORC – waste heat to power – 20-60 kW, 60-110 kW(80 - 116 °C) – low temperature technology - ORC (GreenMachine)- “Waste management” – tires, waste plastic and used oil to fuel

- Waste plastic- Used tires- Used oil

Page 3: Biomass heat and power - gasification CHP with universal biomass gasifier

CHP – heat and power from biomass

Wood biomass and agriculture biomass

Page 4: Biomass heat and power - gasification CHP with universal biomass gasifier

CHP – heat and power from biomassWith Universal Gasifier

Technology includs:

- Preparation of biomass (drying + grinding to size <2mm) - Biomass gasification – “Universal gasifier”- Dry Syngas cleaning – only on solid particles, no tar technology, no water consumption

- CHP unit – internal combustion engine and electric generator withpower electronics

- Process Control and remote monitoring

Page 5: Biomass heat and power - gasification CHP with universal biomass gasifier

CHP – heat and power from biomass Machine assembly

Biomass drying Flash dryer or rotary dryer

Biomass grindingto <2-3 mmHammer mill

Gasification and cleaning of Syngas

Universal gasifier“Gasifired Vergassen

GB 3G Series”

CHP unit Container unit or

unit for machine room

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Biomass preparation – one step drying andgrinding – better energy efficiency

Page 7: Biomass heat and power - gasification CHP with universal biomass gasifier

Biomass preparation – same machine as for pelletfactory

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Biomass preparation –one step drying and grinding –

better energy efficiency, small space footprint

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Large size of biomass should be grinded to wood chips size, to enter hammer mill

6-12 mm and moisture 45% max. - for flash dryer> 15 mm and moisture >50% - for rotary dryer

CHP – heat and power from biomass –Biomass pre-preparation for hammer mill

Page 10: Biomass heat and power - gasification CHP with universal biomass gasifier

CHP – heat and power from biomass –Universal gasifier, CE certified

UG type gasifier can work with different kind of biomass - grinded to size less than 2 mm and with water content of max. 12%. Gasification works in "Entrained flow principle". Gasification process of biomass particles is very quick (0,5 - 4 sec.) - because of biomass size and temperature inside gasifier - 1200 - 1400°C.Produced syngas has only traces of tar, carbon conversion is very high.

Characteristics of Universal gasifier :• biomass flexibility• biomass fuel size, is to be limited to <2-3 mm, water content max. 12%• dry Syngas cleaning only, no tar cleaning• different kind of biomass: wood, soya husk, sunflower husk, straw, ...• very small footprint of gasifier• typical payback is within 48 - 72 months• low maintenance, no operative risk, easy to operate• modular assembly• high carbon conversion: > 98 %• operation range from 40% - 100 % nominal power output

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Entarined flow gasification35 years old technology of coal gasification

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CHP – heat and power from biomass –Power plant shematic

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1 MW power plant –example

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CHP – heat and power from biomass 1 MW power plant with biomass storage - top view

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CHP – heat and power from biomass – container CHP unit –140 – 180 kWe

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CHP – heat and power from biomass – container CHP - 500 kWel

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CHP – heat and power from biomass –700 kWelEngine, generator, heat exchanger - for instalation in engine room

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CHP – heat and power from biomass – Guascor CHPEngine room

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Heat and power:

- “Green electricity” – feed in tariffs - different from country to country- Heat power - 90 °C / 70 °C- Electricity – own consumption + feeding the greed- Heat – for drying, heating, …

CHP – heat and power from biomass

Page 20: Biomass heat and power - gasification CHP with universal biomass gasifier

Standard power units – basic parameters:

• electric power, thermal power• wood biomass consumption• service and maintainance cost (approximate – dependent on location of installationand power CHP units)

• approximate electricity consumption for biomass preparation• guaranteed working hours: 7500 hour / year (under defined conditions andbiomass quality)

CHP – heat and power from biomass

Page 21: Biomass heat and power - gasification CHP with universal biomass gasifier

Biomass use and energy production 140 kWelectric / 220 kW thermal , operation of plant: 7500 hours / year

• Wood biomass consumption – 12% water content: 950 tons• Electricity produced : 1050 MWh (-105 MWh – self consumption CHP)= 945 MWh• Thermal produced : 1650 MWh• Maintenance and service cost - work + material : 30.000 - 50.000 EUR• Electricity for biomass preparation: 84.000 kWh

Biomass CHP 140 kWel / 220 kWthermal

Gasifier UG 300, TEDOM 140 kW

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Biomass use and energy production 250 kW electric / 370 kW thermal , operation of plant: 7500 hours / year

• Wood biomass consumption – 12% water content: 1650 tons• Electricity produced : 1875 MWh (-187 MWh – self consumption CHP)= 1688 MWh • Thermal produced : 2775 MWh • Maintenance and service cost - work + material: 50.000 - 75.000 EUR• Electricity for biomass preparation: 150.000 kWh

Biomass CHP 250 kWel / 370 kWthermal

Gasifier UG 400, Guascor 250 kW

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Biomass use and energy production 330 kW electric / 500 kW thermal , operation of plant: 7500 hours / year

• Wood biomass consumption – 12% water content: 2180 tons• Electricity produced : 2475 MWh (-248 MWh – self consumption CHP)= 2227 MWh • Thermal produced : 3750 MWh • Maintenance and service cost – work + material: 65.000 - 85.000 EUR• Electricity for biomass preparation: 200.000 kWh

Biomass CHP 330 kWel / 500 kWthermal

Gasifier UG 400, Guascor 330 kW

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Biomass use and energy production 500 kW electric / 750 kW thermal , operation of plant: 7500 hours / year

• Wood biomass consumption – 12% water content: 3350 tons• Electricity produced : 3750 MWh (-375 MWh – self consumption CHP)= 3375 MWh • Thermal produced : 5625 MWh • Maintenance and service cost – work + material: 80.000 - 110.000 EUR• Electricity for biomass preparation: 300.000 kWh

Biomass CHP 500 kWel / 750 kWthermal

Gasifier UG 600, Guascor 500 kW

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Biomass use and energy production 700 kW electric / 1050 kW thermal , operation of plant: 7500 hours / year

• Wood biomass consumption – 12% water content: 4850 tons• Electricity produced : 5250 MWh (-525 MWh – self consumption CHP)= 4725 MWh • Thermal produced : 7875 MWh • Maintenance and service cost – work + material: 120.000 - 150.000 EUR• Electricity for biomass preparation: 420.000 kWh

Biomass CHP 700 kWel / 1050 kWthermal

Gasifier UG 600, Guascor 700 kW

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Biomass use and energy production 1000 kW electric / 1500 kW thermal , operation of plant: 7500 hours / year

• Wood biomass consumption – 12% water content: 6700 tons• Electricity produced : 7500 MWh (-750 MWh – self consumption CHP)= 6750 MWh • Thermal produced : 10.500 MWh • Maintenance and service cost – work + material: 170.000 - 210.000 EUR• Electricity for biomass preparation: 600.000 kWh

Biomass CHP 1000 kWel / 1500 kWthermal

Gasifier UG 700, Guascor 2 x 500 kW

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Biomass use and energy production 1400 kW electric / 2150 kW thermal , operation of plant: 7500 hours / year

• Wood biomass consumption – 12% water content: 9600 tons• Electricity produced : 10.500 MWh (-1050 MWh – self consumption CHP)= 9450 MWh • Thermal produced : 16.100 MWh • Maintenance and service cost – work + material: 220.000 - 270.000 EUR• Electricity for biomass preparation: 840.000 kWh

Biomass CHP 1400 kWel / 2150 kWthermal

Gasifier UG 800, Guascor 2 x 700 kW

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Other technologies fromCompany Artim d.o.o.

and partners

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Volter - container CHP – 28 kWel or 40 kWel

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Volter - container CHP – 28 kWel or 40 kWel

www.volter.si

5 CHP plants in Finland, 3 plants - in construction in GB

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Low temperature catalyticdepolymerization

www.biomasa-elektrika.si

Page 32: Biomass heat and power - gasification CHP with universal biomass gasifier

Low temperature depolymerizationWaste plastic, used oil or used tires

Process 1 : used tiresProcess 2 : waste plastic, used oil

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Low temperature depolymerizationThe products are:

Poly-fuel® - „green“ synthetic (fuel) oil Poly-carbon® - soot (carbon) Poly-gas® - synthetic gas

- Environmentally friendly, dealing with the comprehensive issue of waste disposal- Energetically independent, using the input material for its own operation, while at the same time it is possible to generate electric power and heat (CHP) or use of polyfuel in place of heating oil

Page 34: Biomass heat and power - gasification CHP with universal biomass gasifier

ORC Green machine ElectraThermLow temperature waste heat to electric power

In Czech republic more than15 instalations on Biogaspower plants.

Photo: 650 kW waste heat 42 kW electric power

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www.biomasa-elektrika.si

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Further informations:

Artim d.o.o.Radoslav Irgl Virmaše 210

4220 Škofja Loka, Slovenia

GSM : +386(0) 40 471 173 , +386(0) 51 233 453 Email : [email protected], [email protected], www.artim.si , www.biomasa-elektrika.si