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BLABO process
The BLABO® process
BLABO process
BLABO® in brief
• Mobile and fully integrated process system
• Combining automated tank cleaning and oil recovery
• Patented
• 2-4 containerised modules
• Suitable for large ‘difficult-to-clean’ tanks
• Oil types: crude, HFO, slop oil etc.
BLABO process
The BLABO process
Suction module Recirculation module
Fixed or floating roof tank
Skimming module Separation module
Auxiliary equipmentOptional supply
Nitrogen generator
Office and workshopcontainer
Power generator,steam supply andother equipment
Oil
Water
Solids
Safe area
Tank wall
Hairpin pipe
Pontoon
Sump
Sludge
Supportleg
Vacuum pump
Nozzle
Pre-filterFeed pump Control panel
Control panel
Coalescing plates Control panel
Control panel
Booster pump
Hydrocyclones
Hydraulic unit
Shell & tubeheat exchanger
DecanterLiquid/soids separation High-speed
oil/water separation
Directly to pipeline
To waste water treatment facilityReturn to recirculation for water wash
Gasreturnto tank
Recovered oil
To waste watertreatment facility
Plate heat exchanger
BLABO process
The BLABO® tank cleaning and oil recovery processes step-by-step
BLABO process
MobilisationSample mobilisation plan
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BLABO process
MobilisationExample from Libya
BLABO® on-site
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BLABO process
MobilisationExample from China
BLABO® on-site
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BLABO process
MobilisationSample nozzle distribution plan
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BLABO process
MobilisationNozzles on tank roof
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BLABO process
MobilisationHairpin pipe
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BLABO process
MobilisationView inside the tank to be cleaned
Pontoon
Extra nozzles
Nozzle
Hairpin pipe
To BLABOSuction module
Sump
Sludge
Supportleg
Tankwall
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From BLABORe-circulation module
BLABO process
Fixed roof tanks
Nozzle
From BLABORe-circulation module
To BLABOSuction module
Sump
Sludge
Tankwall
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BLABO process
MobilisationSafety precautions
Strict personal, mechanical/electrical and environmental safety procedures are partof the Oreco training programme and mustbe completed before starting the process:
• Fire prevention• Oxygen concentration in the tank• Definition of safety areas (ATEX and EEX)• Prevention of static electricity / inertisation• Personal protection equipment• Instruction in emergency procedures• Oil safety precautions
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BLABO process
The BLABO® tank cleaning and oil recovery processes step-by-step
BLABO process
Tank blanketing
BLABO
Oreco NitroGen
Nitrogen
Tank cleaning nozzle
Tank roof
BLABO process
A full NitroGen installation
Air inlet
Air compressor
Refrigeration dryer
Air buffer tank
PSA separation
units
Nitrogen buffer tank
Nitrogen outlet
Filters
Inlet pressure requirement of 7.5 bar
Refrigeration dryer removes impurities from compressed air
Stock of air to feed generator
Separates the compressed air
Stock of pure nitrogen
BLABO process
The BLABO® tank cleaning and oil recovery processes step-by-step
BLABO process
DesludgingPurpose
Purpose of the de-sludging phase:• First phase of the cleaning process ensuring maximum removal of
the sludge in the tank.
How is it done?• Starting with operating the nozzles closest to the feed pump.• Cutter stock is used to re-suspend waxy sludge, if needed.• Heating the sludge to fluidise it, if needed.
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BLABO process
The BLABO® tank cleaning and oil recovery processes step-by-step
BLABO process
CleaningOptimal cleaning result
• Cleaning is up to 6 times faster compared to manual cleaning.
• Unique washing pattern covers complete interior tank surface area.
• Re-circulating sludge is used as cleaning media.
• Programmed washing sequences
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BLABO process
The BLABO® tank cleaning and oil recovery processes step-by-step
BLABO process
SeparationSolid/Liquid and Liquid/Liquid
Close to 100% of the hydrocarbons are recovered and can be re-processed.
For disposal to on-site treatment facility.
Mainly inorganic material (sand rust), however containing hydrocarbons. For further treatment or final deposition
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BLABO process
SeparationCleaned-out sludge
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BLABO process
The BLABO® tank cleaning and oil recovery processes step-by-step
BLABO process
De-mobilisationDismantling – and on to next job …
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BLABO process
The BLABO® tank cleaning and oil recovery processes step-by-step