BUILD PRACTICAL FIELD-TO-ENTERPRISE IIOT CONNECTIVITY

WITH OPC UA

Darek Kominek

Jun 20, 2016

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Here We Are in 2016

• From promise to show me the money!Moving Past The Hype

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Migrating Towards True Digital Business Transformation

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Sub-net

Cloud• Digital Business Models

• Integrated Cloud + Edge (Fog Computing)

• From ‘Me’ to ‘We’ Ecosystems

• Smart Workforce - Augmented

• Legacy ROI + migration

• Industry vertical silos

• Open data connectivity

• Data Security

Emerging Challenges

Existing Infrastructure

Today

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Evolving Data Sharing Network Model

Need convenient access using existing infrastructure

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Corporate Network

Operations Network

Plant Floor Network

Firewall

Controllers Controllers

DCSHMI

MES

ERP

Firewall

How It’s Implemented How It’s Used

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Cloud Based Data Collection A Reality

Edge to Cloud connectivity making it

possible to:

- reduce IT costs

- Improve diagnostic visibility

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Key Focus Areas From Ground UP

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Data Connectivity

• Visibility

• Context

• Security

• Reliability

Edge (Fog Computing)

• Local Control

• Local Filter

• Local Analytics

Cloud Computing

• Collection

• Analytics

• Collaboration

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Today

IIoT begins with what you have.

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Today

Tomorrow

Future

Level 3PCN

Level 3.5DMZ

Level 4+CORP• ISA 99/95 (Perdue Model)

• Many data islands

• Large middle-tier

• High infrastructure cost

• Complex setup

• OPC UA = Differentiator

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Tomorrow

Phased OPC UA Migration Key To Moving Forward

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Today

Tomorrow

Future

IIoT HUB

IIoT

Gateway

OPC UA

Wrapper

Proprietary

Device

Classic OPC

Server

OPC UA

Device

Native

OPC

OPC UA

AMQP | MQTT + OPC UA

Cloud

Historian

Legacy

InfrastructureNew

Infrastructure

Phased Migration

• Perdue/IIoT Model

• Greater data visibility & context

• Shrinking middle-tier (Fog Computing)

• Cost savings

• Infrastructure

• Efficiencies

• OPC UA = Migration

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Example PoC: Data Connectivity

Platform/Shop Floor Environment)

Device1

OPC Classic

Server

OPC UA Wrapper

Cloud

Native

OPC

OPC UA

Cloud Data Storage (Data Lake)

OPC UA Component

Classic OPC Component

Non-OPC Component

Scalable Cloud based

data collector:

• Preserved Data Context =

easy reference, fast setup,

reduced errors:

• Device X

• Temp: 120

• EU: F

• Min: 80

• Max: 250

Benefit: Cost Reduction & Security

• Eliminate Middle ware PC

• Eliminate Windows Patching &

Antivirus upkeep costs

• Eliminate IT engagement

• Eliminate use of wrong data registers

using on-board human readable values

• Maximize Device ROI by extending

device lifespan

• Secure legacy devices that have no

built in security

Modbus

Device

UA

Modbus

Gateway

Modbus

Universal Data Interface (OPC UA)

IIoT Data Publisher

Consistent Data Model: Context preserved

Scalable Data Collection

IIoT Collector

IIoT Gateway

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Coming Soon: OPC UA Publish-Subscribe

• OPC UA Part 14 adds native

PubSub capabilities

• Enables:

- Highly scalable infrastructure

- Secure cloud connectivity

using AMQP

- High Speed data exchange

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Today

Tomorrow

Future

Cloud Application: AMQP

Local Application: UDP

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Future10

Today

Tomorrow

Future

IIoT HUB

IIoT

Gateway

OPC UA

Device

OPC UA |Client/Server| PubSub

OPC UA PubSub | Native AMQP

OPC UA

DeviceOPC UA

DeviceOPC UA

Device

OPC UA PubSub

| Native AMQP

Analytics

OPC UALegacy

• IIoT Model / Perdue Model

• Data As Intelligence (Fog + Cloud)

• Optimized middle layer (Fog Computing)

• Cloud Historians collecting contextualized data

• Minimized costs

• OPC UA = Norm

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Conclusion

• Digital Business Transformation is a multistep process

• Fog Computing @ Edge

• Local Analytics

• Local Filtering – reduction of data noise/volume

• Cloud

• Improved Analytics

• Improved access across enterprise and eco system

• Workforce training/alignment

NEXT STEP: Start Your IIoT PoC

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• UA Wrapper

• UA Proxy

• UA Modbus Gateway

• Industrial Data Logger

• Matrikon OPC UA SDK

• Industrial Data Logger

• IIoT Cloud collector

• IIoT HUB

OPC UA Data Connectivity benefits:

• Extended & secure visibility to Field/Shop Floor

• Context rich Data

• Ease of deployment and maintenance

• Reduction in IT and middleware costs

NEXT STEP: Start Phased Migration

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Questions?

12

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Thank You

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