54
AGC Green-Tech Co.Ltd. ETFE Foil for Greenhouse

F-CLEAN® Greenhouse Film

Embed Size (px)

DESCRIPTION

A thin ETFE film, F-CLEAN® Greenhouse Film is the preferred covering material for horticultural greenhouses as it lets in more light than glass, PE film, polycarbonate and PMMA sheets. By allowing maximum UV light transmission, F-CLEAN ensures earlier harvest of better quality fruit and vegetables and more colorful flowers. More on F-CLEAN here: http://ow.ly/mUJHS.

Citation preview

Page 1: F-CLEAN® Greenhouse Film

AGC Green-Tech Co.Ltd.

ETFE Foil for Greenhouse

Page 2: F-CLEAN® Greenhouse Film

Asahi Glass Company Profile

1. Founded September 8, 1907

* The first sheet-glass producer in Japan

2. Sales JPY 1,148 billion (Year 2010)

* World’s Largest Glass Company.

3. Employees 47,618

Toshiya Iwasaki Hand blow method

Page 3: F-CLEAN® Greenhouse Film

AGC Asahi Glass Co. Group –

Glass

Flat Glass

Automotive Glass

Others

Float Glass

Laminated Glass

Heat absorbing

Heat Reflecting

Laminated

Tempered

Glass fibre

OthersChemicals

Fluorochemicals

Chloro, Alkali & Urethane

Fluoropolymers (PTFE, ETFE, etc.)

ETFE Film

Gas & solvents

Water & oil repellents

Ion exchange membranes

Pharmacetical Intermediates

Caustic Soda

Potassium Carbonate

Sodium bicarbonate

HCl

Vinyl Chloride Products

Urethane

Electronics & Display

Display

Electronic Material

Flat panel display

Plasma screen

LCD screens

Display material

Semi conductor

process material

Page 4: F-CLEAN® Greenhouse Film

Fluon® ETFE FILM is high-performance film produced

by AGC with its own [Fluon® ETFE] resin.

Fluon® ETFE FILM shows the excellent features,

and is used in various applications.

AGC’s advantage is to develop and produce both resin and film.

C

H

H F

C C C

H

H

F

F

F

nm

What is ETFE FILM ?

Ethylene-Tetrafluoroethylene copolymer

Page 5: F-CLEAN® Greenhouse Film

Weather Resistance

Chemical resistance

Heat resistance

-100 to 180c

Mechanical property

Non-flammability

(UL 94 V-0)

Anti-stick property

(Antifouling)

Anti-condensation

can be added

Light transmittance

Dielectric properties

Light can be controlled

by wave length range

Page 6: F-CLEAN® Greenhouse Film

Various Applications of ETFE FILM

Structure Roof and façade Greenhouse covering

Energy Solar-cell protection Battery insulation

Electronics Release film for FPC Release film for semiconductor

Others Protective film surfaces Wallpaper surface Thermo molded parts

Page 7: F-CLEAN® Greenhouse Film

Polymerization of Fluon ETFE

……

Polymerization of

Fluon ETFE

……

Extruding of Fluon ETFE film

Extruding

Extruder

Extruder

Fluon ETFE film

Process of Fluon ETFE Film

Page 8: F-CLEAN® Greenhouse Film

AGC Green-Tech Co.Ltd.

ETFE Foil for Greenhouse

Page 9: F-CLEAN® Greenhouse Film

Fluon ETFE Product

Self-Cleaning

Long Life and Durability

Fire Safety

More Light Then Glass

Low Reflection and

Refraction Rate

Improved Crop Quality

Page 10: F-CLEAN® Greenhouse Film

FILM Options

Clear – UV Open

Light Diffused

Anti-dripping

UV Block – UV Cut

Light Block – Soft Shine

Thickness Variations

Page 11: F-CLEAN® Greenhouse Film

Light transmission of F-CLEAN Clear (60micron) is 94%!!*Light transmission is measured according to JIS standard.

Light transmission

Page 12: F-CLEAN® Greenhouse Film
Page 13: F-CLEAN® Greenhouse Film
Page 14: F-CLEAN® Greenhouse Film

Low reflection

0102030405060708090

100

0 20 40 60 80

Tra

nsm

issio

n o

f S

olo

r ra

dia

tio

n (

%)

Incident angle

Glass(4mm)

F-CLEAN Clear(100μm)

Page 15: F-CLEAN® Greenhouse Film

Producer AGC AT Plastics Ginegar Hyplast Plastika Kritis Visqueen

Film name F-CLEAN Dura 3 Sunsaver HYTILUX Sunmaster Luminance

Thickness(μm) 100μm 150μm 200 200 150 150

Tensile strength at Break 58MPa 25.6MPa 21.2MPa 23MPa 22MPa -

Elmendolf tear strength 21N 7.5N - - -

Elongation at break 400% 658% - 550% 500% -

High mechanical property

Page 16: F-CLEAN® Greenhouse Film

It does not expand further.

Cut the film which is under the constant

air-pressure. Cut

Page 17: F-CLEAN® Greenhouse Film

Long Service Life:

Greenhouse in Japan

Over 20 years

Greenhouse in Kyushu

Installed in 1988

Photographed in 2008

Greenhouse in Aichi

Installed in 1988

Photographed in 2009

Page 18: F-CLEAN® Greenhouse Film

F-CLEAN Diffuse F-CLEAN Clear

Page 19: F-CLEAN® Greenhouse Film

Clear type Diffuse type

Shadow

Function

Page 20: F-CLEAN® Greenhouse Film

F-CLEAN Diffuse

0

10

20

30

40

50

60

70

80

90

100

200 300 400 500 600 700

波長(nm )

全光線光学チャート比較

全光線透過率(%)

ClearDiffuse

Light transmission

Wavelength (nm)

Lig

ht tr

an

sm

issio

n (%)

Page 21: F-CLEAN® Greenhouse Film

Poly PVC F-CLEAN

Non-stick Properties

Page 22: F-CLEAN® Greenhouse Film

Easy or Self Cleaning Surface

Dust accumulation upon film

0

0.1

0.2

0.3

0.4

0.5

april

june

augu

st

octo

ber

nove

mbe

r

dece

mbe

r

janu

ary

du

st

(g/m

2)

PE measured (1 m²) F-Cleanmeasured (1 m²)

Page 23: F-CLEAN® Greenhouse Film

Chemical Resistance

ChemicalTemp.

(℃)Days

Retention (%)

Elong. Wt. Gain

Conc. Hydrochloric acid 35% 100 10 100 0.0

Sulfuric acid 78% 121 10 100 0.1

98% 121 10 100 0.0

Nitric acid 25% 100 14 100 -

60% 120 10 100 0.7

70% 60 60 100 -

Sodium Hydroxide 10% 120 10 97 0

50% 120 10 100 -0.3

Ammonium Hydroxide 15% 66 7 98 0.1

Chlorine 90 10 94 -

Water 100 7 100 0

Page 24: F-CLEAN® Greenhouse Film

Installation type for ETFE FILM

1. Single Layer 2. Cushion Type (Multi Layer)

Fastener

Film

Frame

Tension Tension

Air Pressure

Page 25: F-CLEAN® Greenhouse Film

Heating time

0

10

20

301/

1

1/3

1/5

1/7

1/9

1/11

1/13

1/15

1/17

1/19

1/21

1/23

1/25

1/27

1/29

1/31

Date

min

ites

Single

Double

<Test conditions>

Period: 01/Jan/2008 to 31/Jan/2008

Set-point temperature in G/H: 10deg.C

Location: Kouchi, Japan

(LAT. 33deg.C, Ave.winter temp.: 6deg.C

<Result>

49% lower while the quality of

crop is maintained

Page 26: F-CLEAN® Greenhouse Film

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

Nov Dec Jan Feb

Month

Oil

cons

umpt

ion

(lite

r)

Single

Double layer

Oil consumption comparison

<Result>

24.8% lower while the quality of

crop is maintained

<Test conditions>

Period: 01/Nov/2006 to 28/Feb/2007

Set-point temperature in G/H: 18 deg.C

Location: Hokkaido, Japan

(LAT. 42deg.C, Ave.winter temp.: -10deg.C

Page 27: F-CLEAN® Greenhouse Film

Crop Reactions

Page 28: F-CLEAN® Greenhouse Film

・Young plant grown under F-CLEAN

became more robust, more resistant

to sudden climate change.

・As a result, time consuming work of

getting the plants familiarized to Sun light

has been omitted.

Location: Munich, Germany

Crop: Young plant of roman lettuce

Installed on: Feb. 2003

Photographed on: Sep.2003

Right: Under F-CLEAN

Left::Under PE

Page 29: F-CLEAN® Greenhouse Film

0

5

10

15

20

25

M iddle layer

stem

U pper layer

stem

M iddle layer

branch

U pper layer

branch

D iffuse

C lear

Evaluation of F-CLEAN Diffuse by Wageningen UR

Photosynthesis

Stem Branch

<Period of evaluation>

Apr. 2006 to July 2006

<Crop>

Cucumber

Page 30: F-CLEAN® Greenhouse Film

Location: Vicinity of Frunkfurt, Germany

Crop: Young plant of lettuce

Installed on: Apr. 2004

Photographed on: June. 2005

Left: Under F-CLEAN Right :Under Glass

Page 31: F-CLEAN® Greenhouse Film

【Use’sTestimonials 】F-CLEAN provides far better ultraviolet

transmission than glass. That has prevented

the abnormally elongated seedlings that result

from insufficient light and from an unbalanced

light spectrum. Our seedlings are compact and

robust. They stand up to automated planting in

the field. F-CLEAN has given us more-stable

supply capacity, as well as lowering our

operating costs.

Location: London, U.K

Crop: Young plant of lettuce

Installed on: May. 2005

Photographed on: June. 2006

Page 32: F-CLEAN® Greenhouse Film

Monitored by I.R.T.A.

(Agricultural institute in Spain)

Yield comparison (tomato)

0

2

4

6

8

10to

mat

o y

ield

(kg

/㎡

)

F-CLEAN PE/EVA

roofing

F-CLEAN

PE/EVAMore

Harvest!!

9.5kg/㎡

7.6kg/㎡

Page 33: F-CLEAN® Greenhouse Film

Number of flower per plant (Pelargonium)

0

0.5

1

1.5

2

2.5

3

04/20/00 04/27/00 05/04/00 05/11/00

F-CLEAN PE

Yield comparison (Pot plant)

Monitored by CeRSAA

(Agricultural institute in Italy)

Page 34: F-CLEAN® Greenhouse Film
Page 35: F-CLEAN® Greenhouse Film

F-CLEAN PE

Page 36: F-CLEAN® Greenhouse Film

PE

F-CLEAN

Page 37: F-CLEAN® Greenhouse Film
Page 38: F-CLEAN® Greenhouse Film
Page 39: F-CLEAN® Greenhouse Film
Page 40: F-CLEAN® Greenhouse Film

Grown under F-CLEAN

Grown under Poly film

Page 41: F-CLEAN® Greenhouse Film

Greenhouse

Applications

Page 42: F-CLEAN® Greenhouse Film

F-CLEAN

Roof bar distance is 2m

Glass

Roof bar distance is 1m

Page 43: F-CLEAN® Greenhouse Film

Glass F-CLEAN

Page 44: F-CLEAN® Greenhouse Film
Page 45: F-CLEAN® Greenhouse Film
Page 46: F-CLEAN® Greenhouse Film
Page 47: F-CLEAN® Greenhouse Film
Page 48: F-CLEAN® Greenhouse Film
Page 49: F-CLEAN® Greenhouse Film
Page 50: F-CLEAN® Greenhouse Film
Page 51: F-CLEAN® Greenhouse Film

ドイツ(1層フルオープン)

Page 52: F-CLEAN® Greenhouse Film

Upper layer: F-CLEAN Clear

Bottom layer: Glass

Page 53: F-CLEAN® Greenhouse Film

Upper layer: F-CLEAN Clear

Bottom layer: Glass

Page 54: F-CLEAN® Greenhouse Film