FactoryTalk Metrics: Showing Value in 50 Minutes

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

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FactoryTalk® Metrics: Showing Value in 50 Minutes

Measure and improve operations today.

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 2

Agenda

Summary

Second Pass – Optional Steps – 6.5 Minutes

First Pass – Required Steps – 8.5 Minutes

Session Overview

Scope


Scope

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Basic steps to meet requirements for FactoryTalk Metrics Review specific reports that are available

Recommended steps to show case what is possible with additional effort Report Overview to highlight how to use the additional context

Contrast and Summarize the two different approaches


Session Overview

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We have about 40 minutes Create a simple worksheet of basic data Transform these data points into actionable information

Part Counts by type – Good / Scrap / Total Parts Define Machine states that measure your assets your way Comprehensive reporting that enables you to make changes right now Decrease Down time and complete production in 5 days not 7

A two pass scenario Everyone is at a different place but we all need to drive results now Required configuration – delivers key KPIs quickly Recommended Configuration – delivers additional detail that will

enable you to focus on key operations to targets providing the root cause reasons why you are unable to meet or exceed goals


Required Steps

5

S95 Plant Model This is quick, simple and industry standard. Provides structure to the data and adds roll-up

Example: My Company (Enterprise) | My Site(Site / Location) | Production (Area) | Line 1 (Line) | L11 Filler (Workcell). You can use this model to summarize your data at any S95 Level

Key to organizing plant operations and provides a saleable link to enterprise software

Software Schedule Create custom schedules to store you data by shift to support time

date reporting FactoryTalk Metrics supports variable length shifts but we are not

covering that feature in this lab


S95 Model Creation

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Create a Production Schedule

7


Assign the Schedule to a Workcell

8


First Pass Configuration

9

You need three tags Running Indication

This should be a Boolean bit that is high (1) when running Running means you are producing parts

Good Part Counter This should be an accumulated value that does not reverse or go negative but

can reset automatically Cycle Time

In seconds how long does it take to make one part / pound / case – you pick the unit of measure

Cycle time can be a tag, derived from a lookup or typed in Example


First Pass Configuration – Tag List

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Basic Tag List


First Pass Configuration

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Initial Configuration is Complete

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After less than 9 minutes Production Reporting

Good part counts Detect down time Down time VS Fault Time?

OEE, Availability, Performance and Quality. Dashboards including a white board with dynamic time

Lets take a look!


First Pass Reporting

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Second Pass Tag List

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Track parts by type - String Track performance by operator - String Add scrap part counter to measure waste – Accumulated Value Detect Blocked and Starved conditions – Boolean Add Boolean faults – most common Integrated event driven by an Operators input – Trigger / String


Second Pass Configuration

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Second Pass Configuration - Reporting

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After 15 Minutes and 12 Tags

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Every thing we just showed is based on a Configured application S95 Model Plant Schedule Configuration shown with only the most basic tags – anyone with a run

bit, part counter and cycle time can deliver OEE now. Configuration shown with additional tags that drive advanced topics


Summary Results

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Performance management that grows with you Self Service Reporting Dashboards, whiteboards totaling 69 reports Operator Ranking Production reporting with part counting by type including good/scrap/total

parts. Blocked and starved detection Root cause event example. Any and all Boolean events that drive machine states. All KPIs including OEE, Availability, Performance, Quality, MTBF and

MTTR to name a few


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3. Complete survey4. Click the Submit Form button

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Please take a couple minutes to complete a quick session survey to tell us how we’re doing.

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Thank you!!


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FactoryTalk Metrics: Showing Value in 50 Minutes