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Optimize your manufacturing facilities. Capture data from machines, other software and people once, share with everyone. Guardus gives manufactures the ability to move all information into one database thereby making it easier for everyone to use.
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www.guardus.de 1© GUARDUS Solutions AG January 2012
GUARDUS MES
Get more information here: http://bit.ly/GuardusSh
www.guardus.de 2© GUARDUS Solutions AG January 2012
GUARDUS SOLUTIONS AG
GUARDUS Solutions AG:
– Developing MES and CAQ software for industry since 1985
– Core competence in software development, project management for software implementation, training, support and software validation
– Extensive international partner network
www.guardus.de 3© GUARDUS Solutions AG January 2012
HISTORY
Process OrientedQuality Managment
Horizontal Integration
Quality Control
Quality AssuranceVertical Integration
GUARDUS MESProcess OrientedQuality and Production Management
GUARDUS Inspection planning and SPC
GUARD IIClassic CAQ system
1985
2000
1999
1991
2010
www.guardus.de 4© GUARDUS Solutions AG January 2012
SYSTEMS - TRADITIONAL
Vertical Integration Multiple interfaces
Data is entered multiple times
Different interface for different users
Increased hidden administrative costs
Additional expenses for data storage, compression, reporting, and graphs
Always chasing outdated information
Information turnaround time: Days, Weeks, Months.
Increased Productivity is difficult to achieve through
VERTICAL integration
TraditionalSystem Architecture
ERP / PPS
PDA
CAQ
MDA
EXCEL
ACCESS
PAPER
OPERATIONAL PROCESSES
www.guardus.de 5© GUARDUS Solutions AG January 2012
ProductionData Acquisition
Corrective and Preventive Action Management
MachineData Acquisition
Computerized Machine/MaintenanceManagement
KeyPerformance Indicators
Laboratory InformationManagement System
Traceability Computer Aided Quality
TRADITIONAL INTEGRATION
Traditional Software Integration
CMMS
CAPA
LIMS
CAQ
KPI
PDA
MDA
TRA
Complicated Expensive Difficult to Manage Hard to update
www.guardus.de 6© GUARDUS Solutions AG January 2012
SYSTEMS – FORWARD LOOKING
Process Orientation Data consistency
Integrated product and process data
Minimized Interfaces
One interface for all information means easier user acceptance
Automated information flows
Lower administrative costs(one system to manage)
Transparency and instantly availableon-line results
Information turnaround time: Batch, Lot, Work Order
Effective Knowledge Managementcan only be obtained through
HORIZONTAL INTEGRATION
Forward lookingSystem Architecture
GUARDUS MES
ERP / PPSERP / PPS
OPERATION PROCESSES
www.guardus.de 7© GUARDUS Solutions AG January 2012
STRATEGIC INTEGRATION
CMMS
CAPA
LIMS
CAQ
KPI
PDA
MDA
TRA
ProductionData Acquisition
Corrective and Preventive Action Management
MachineData Acquisition
Computerized Machine/MaintenanceManagement
KeyPerformance Indicators
Laboratory InformationManagement System
Traceability Computer Aided Quality
www.guardus.de 8© GUARDUS Solutions AG January 2012
STRATEGIC INTEGRATION
master dataordersincoming goodsbill of materialsmanufacturing ordersreturnsresources
master dataordersincoming goodsbill of materialsmanufacturing ordersreturnsresourcesparts lists
work plans
drawingsproduct and characteristic data
feedback management
www.guardus.de 9© GUARDUS Solutions AG January 2012
PROCESSES
Interlinked processes
NAVIGATION – INFORMATION – DECISION – LEARNINGComplaintmanagement
PDA/IpI APQP FMEA PLP PPL PMV PPF
ProjectManagement
Defect Prevention Clearance
WEP MDA/ QDA
TRA/ WAP
Procurement Production Delivery
Advanced productquality planning
Failure mode and effects analysis
Production management plan/Control plan
Testplanning
Test poolmanagement
Manufacturing processproduction release
Incominginspection
Production data capture/In-process inspection
Machine & qualitydata acquisition
Traceability/outgoing goodstesting
Sales Service
KPI CM AM Audit
Q-Monitor Auditmanagement
Actionmanagement
MATERIAL PROCESSDEVELOPMENT PROCESS
ERP/PPS
ERP-/ PPS-Integration
CAD
PLM-/ PDM-Integration
Email/Measuring devices
Email / Measuringmachine integration
PARALLEL PROCESSES
www.guardus.de 10© GUARDUS Solutions AG January 2012
SYSTEM ARCHITECTURE
Flexibility
+
Standard
+
Integration
User specific interface
Executable Programs(Application Engine &Presentation Objects)
Data model(Database for customer data and resources)
Flexibility: The optimal design of user dialogs is the requirement for the cost effective in-process data collection: “Keep it simple”.
Standardisation: The continuous development of features and interface standards is the basis for economical and future-proof integration.
Integration: In order to support business processes, an integrated solution provides highest level of efficiency, stability and usability.
www.guardus.de 11© GUARDUS Solutions AG January 2012
EXAMPLE: DEFECT CONTROL CHART
Traditional1. Excel Sheet: Defect collection checklists 2. Excel Sheet: Entering the checklists at the end shift-work 3. PDA system: Quantity messages about scrap, rework, good
With GUARDUS:1.
www.guardus.de 12© GUARDUS Solutions AG January 2012
EXAMPLE: PRODUCTION STATION
Traditional1. CAQ system: Quality assessment in production line 2. MDA system: Visualisation of machine status 3. PDA system: Quantity booking and check back of times and
quantities 4. PLM system: Retrieval of additional documents (drawings, settings,
etc.)
With GUARDUS:1.
www.guardus.de 13© GUARDUS Solutions AG January 2012
EXAMPLE: TRACEABILITY
Traditional1. ERP system: Production order and parts list 2. Track & Trace: Collecting batch numbers, serial numbers and enquiries 3. CAQ-system: Functional testing and displaying quality results 4. PDA system: Quantity message to the contract
With GUARDUS:1.
Search: Top down/Bottom up
and online displaying of quality results
www.guardus.de 14© GUARDUS Solutions AG January 2012
EXAMPLE: QUALITY SYSTEMS
Traditional1. CAQ-system: Functional testing and displaying quality results 2. MDA system: Reason for disturbance, time type, equipment
availability3. PDA system: Quantity message about scrap, rework, goods
produced
With GUARDUS:1.
www.guardus.de 15© GUARDUS Solutions AG January 2012
EXAMPLE: MANAGEMENT COCKPIT
From the index to the measure... and back!
Index development over timeAd hoc filtering
Ratio comparisons
MeasurementsDetailed production and quality information
Key indicators at a glace
www.guardus.de 16© GUARDUS Solutions AG January 2012
One Manufacturing Execution System (MES)CAQ + PDA + MDA + TRA + KPI
GUARDUS™MES covers the entire spectrum of production and quality management tools
in forward thinking manufacturing enterprises.
SUMMARY : ALL SYSTEMS IN ONE
www.guardus.de 17© GUARDUS Solutions AG January 2012
CONTACT
GUARDUS Solutions AG Postgasse 1
89073 Ulm
Telefone 0731-880177-23
www.guardus.de
Canada
Telephone: +1 514 998 4282
www.guardus.ca
Find us on Facebook
www.facebook.com/Guardus
And LinkedIn
www.linkedin.com/company/guardusag
Reproduction and distribution to third parties (including extracts) permitted only after approval from Guardus Solutions AG