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Photopolymer plateMaking Process
Basic information for plate Basic information for plate making making
Photopolymer PlatePhotopolymer Plate
Raw
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Protective layerProtective layerCover sheetCover sheet
PhotopolymerPhotopolymer
Base filmBase film
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ExposureExposure
Wash-outWash-out
Job preparationJob preparation
Drying and StabilisingDrying and Stabilising
Post / Anti-tack ExposurePost / Anti-tack Exposure
Plate Quality ControlPlate Quality Control
Back-flash ExposureBack-flash ExposureMain ExposureMain Exposure
CL(UVA) ExposureCL(UVA) ExposureGL(UVC) ExposureGL(UVC) Exposure
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FrameFrame
Units Control
Job Preparation
CleaningCleaning
Vacuum sheetVacuum sheet
1Step
CheckCheck
PreheatPreheat
Lamp conditionLamp conditionSolvent conditionSolvent condition
All lampsAll lamps
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MattMatt
Negative film quality check
Job Preparation
Film typeFilm type
Film DensityFilm Density0.04 0.04 max max (Fogging)(Fogging)4.00 4.00 min min (Solid)(Solid)
1Step
DPIDPIResolutionResolution
%/LPI%/LPICleanlinessCleanliness
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Floor layer formation Floor layer formation inside the plate inside the plate
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Dot formation and Dot formation and anchorage on baseanchorage on base
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Dissolution of the Dissolution of the unhardened photopolymerunhardened photopolymer
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4Step
Evaporation of the Evaporation of the remaining solvent remaining solvent kept in the platekept in the plate
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5Step
Treatment of the surface Treatment of the surface tackiness by UVC lighttackiness by UVC light
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Plate Quality Control
Relief depthRelief depth
6Step
ReproRepro
ThicknessThickness
No Missing dotsNo Missing dotsNo Filling in No Filling in
State surfaceState surfaceNo TackinessNo TackinessNo Cracks No Cracks No DustsNo Dusts
Prin
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Innovative Flexotech Pvt. Innovative Flexotech Pvt. Ltd.Ltd.
www.flexo.co.inwww.flexo.co.in International Standard International Standard
Technology Technology High Standard High Standard
Reproduction Reproduction Capability Capability
Machinery Machinery Manufacturing Expertise Manufacturing Expertise More than 20Years In More than 20Years In flexo flexo
Prompt After Prompt After sales Support sales Support
Competitive Price Competitive Price
Photopolymer Photopolymer plate making plate making Equipments For Equipments For
Flexography Flexography Water wash –Water wash –
Flexo Flexo Letterpress Letterpress VarnishingVarnishing
Solvent Recovery Solvent Recovery LaserblackLaserblack Enhancer Enhancer
@Flexogroup @Flexogroup Production Information Production Information
Photopolymer plate Making Photopolymer plate Making Equipments Equipments
Production Catalouge Production Catalouge Regular Line 2430 ,3040 ,4050 Regular Line 2430 ,3040 ,4050 Featuers Of Equipments Featuers Of Equipments Four In One Model (SS and Compact)Four In One Model (SS and Compact) Solvent Recovery SystemSolvent Recovery System
Photopolymer Plate Equipment Photopolymer Plate Equipment Reguler Line Reguler Line
Model Model 24 x30 (610 x 762 )24 x30 (610 x 762 ) 30x40 (762 X 1016)30x40 (762 X 1016) 40x50 ( 1016 x 40x50 ( 1016 x
1270 ) 1270 ) ET Model ET Model Exposure +TreatmentExposure +Treatment
WD Model WD Model Washout +Dryer Washout +Dryer
Special featuresSpecial features
Plates suitable: DuPont, Kodak, BASF, Okaflex, AFP, JET etc.Plates suitable: DuPont, Kodak, BASF, Okaflex, AFP, JET etc.For printing: Label, film, paper, corrugated board, paper carton, knitting For printing: Label, film, paper, corrugated board, paper carton, knitting
bag, Tetra pak etcbag, Tetra pak etc.. Features of Exposure unitFeatures of Exposure unit
-Instant light up Philips high -Instant light up Philips high intensity lamps intensity lamps - Unique digital timers for - Unique digital timers for back/main exposureback/main exposure-Excellent lamps cooling / -Excellent lamps cooling / exhausting system exhausting system - Quick vacuum drawdown - Quick vacuum drawdown pump with indicatorpump with indicator
Features of Washout unitFeatures of Washout unit-Very easy access design -Very easy access design - Special bristle good for all - Special bristle good for all kind plates washoutkind plates washout-Suitable for Perc+NBA and -Suitable for Perc+NBA and Green chemicals Green chemicals - Excellent result for 175 LPI - Excellent result for 175 LPI 1% reproduction1% reproduction
Features of Drying unitFeatures of Drying unit-Drying drawer with uniform -Drying drawer with uniform heat distribution heat distribution - Temperature adjustable by - Temperature adjustable by a precise controllera precise controller-Unique air circulation and -Unique air circulation and exhaustion designexhaustion design- Over heat sensor for - Over heat sensor for safety and protection safety and protection
Features of Treatment Features of Treatment unitunitChemical free operation, Chemical free operation, simple, easy and save simple, easy and save - Digital timer for light - Digital timer for light finishing controlfinishing controlPhilips UVC high intensity Philips UVC high intensity lamps equipped lamps equipped - With powerful air - With powerful air exhausting for big size exhausting for big size modelsmodels
Compact ModelCompact ModelPhotopolymer plate Photopolymer plate Making EquipmentMaking Equipment
`̀ Flexo GraphyFlexo Graphy (Exposure +Washout + (Exposure +Washout +
Dryer +Treatment )Dryer +Treatment ) A2SSF A2SSF 420mmx 594mm420mmx 594mm (16.54 x 23.39 inch (16.54 x 23.39 inch A3SSFA3SSF 297mm mm x 420 mm 297mm mm x 420 mm (11.69 Inch x 16.54 (11.69 Inch x 16.54
Inch Inch Letterpress Letterpress (Exposure +Washout + (Exposure +Washout +
Dryer +Treatment )Dryer +Treatment ) A2SS A2SS A3 SS A3 SS Complate Stainless Complate Stainless
Steel Steel
A4 FL A4 FL A4 FL A4 FL Exposure Exposure Washout Washout Dryer Dryer Treatment Treatment
Solvent Recovery SystemSolvent Recovery System @@flexo 60L-RHBflexo 60L-RHB
SPECIAL FEATURESSPECIAL FEATURESSolvent recovery unit Solvent recovery unit for photopolymer flexo platesfor photopolymer flexo plates
A. General description:A. General description: @60L-RH is designed for recovery of flexographic @60L-RH is designed for recovery of flexographic
photopolymer plate solvent washout chemical and photopolymer plate solvent washout chemical and any environmental green chemical with specialties any environmental green chemical with specialties of distilling and cooling, can be connected with in-of distilling and cooling, can be connected with in-line processor and any plate washout machine line processor and any plate washout machine directly. With cold air circulation and drain out of directly. With cold air circulation and drain out of residue for high speed recovery . Super recovering residue for high speed recovery . Super recovering rate in the shortest time, is an ideal and high rate in the shortest time, is an ideal and high efficient recovery unit for flexography.efficient recovery unit for flexography.
B. Technical information:B. Technical information:Recovery volume : 60 / 80 litersRecovery volume : 60 / 80 litersPower consume: 220V 4.65KWPower consume: 220V 4.65KWDiathermic oil : 23 KGDiathermic oil : 23 KGMachine dimension: Machine dimension: Main body: 1100x 780x1200 mmMain body: 1100x 780x1200 mmRecovery rate: 85%Recovery rate: 85%
Water wash Flexo Water wash Flexo @C-A2SSF@C-A2SSF
All stainless steel.All stainless steel. Exposing+drying+washoExposing+drying+washo
ut+treatment.ut+treatment. With water circulation & With water circulation &
filtration system.filtration system. Simple operation, best Simple operation, best
plate resultplate result
Technical Data sheet Technical Data sheet @C-A2SSF@C-A2SSF All stainless steel.All stainless steel. Exposing+drying+washout+treatmentExposing+drying+washout+treatment
.. With water circulation & filtration With water circulation & filtration
system.system. Simple operation, best plate result.Simple operation, best plate result.
MODEL MODEL @C-A2SSF@C-A2SSF UNIT UNIT EXPOSING+DRYINGEXPOSING+DRYING
+WASHOUT+TREATMENT+WASHOUT+TREATMENT MEASUREMENT(cm) MEASUREMENT(cm) 120 x 100 x 120 x 100 x
125125
N/W N/W 235KG235KG G/W G/W 335KG335KG
WATT WATT 2.8KW2.8KW
Special featuresSpecial features@flexo Photopolymer Plate making machine @flexo Photopolymer Plate making machine for Water Wash Flexo Platefor Water Wash Flexo Plate(Model : @C-A2SSF / @C-A3SSF / @C-A4SSF / @C-2430 / @C-3040)(Model : @C-A2SSF / @C-A3SSF / @C-A4SSF / @C-2430 / @C-3040)
For printing: Label, film, paper, corrugated board, paper carton, bag, Tetra pak etc. For printing: Label, film, paper, corrugated board, paper carton, bag, Tetra pak etc. Exposure + Washout + Drying +Treatment (Light finishing) in complete set Exposure + Washout + Drying +Treatment (Light finishing) in complete set
Features of Exposure unitFeatures of Exposure unit-Instant light up Philips high intensity lamps -Instant light up Philips high intensity lamps - Unique digital timers for back/main exposure- Unique digital timers for back/main exposure-Excellent lamps cooling / exhausting system -Excellent lamps cooling / exhausting system - Quick vacuum drawdown pump with indicator- Quick vacuum drawdown pump with indicatorFeatures of Washout unitFeatures of Washout unit-High temperature water washout -High temperature water washout - With water circulation system- With water circulation system-Special arrangements of brush -Special arrangements of brush - With residue filtration system- With residue filtration system
Features of Drying unitFeatures of Drying unit-Drying drawer with uniform heat distribution -Drying drawer with uniform heat distribution - Temperature adjustable by a precise controller- Temperature adjustable by a precise controller-Unique air circulation and exhaustion design -Unique air circulation and exhaustion design - Over heat sensor for safety and protection - Over heat sensor for safety and protection Features of Treatment unitFeatures of Treatment unitChemical free operation, simple, easy and save Chemical free operation, simple, easy and save - Digital timer for light finishing control- Digital timer for light finishing controlPhilips UVC high intensity lamps equipped Philips UVC high intensity lamps equipped - With powerful air exhausting for big size models- With powerful air exhausting for big size models
Office : Office : 435,Patel Avenue 435,Patel Avenue Nr. Gurudwara,Thaltej, Nr. Gurudwara,Thaltej, Ahmedabad 380059.Ahmedabad 380059.Gujarat-India.Gujarat-India.Tele:+91-79-26852439 Tele:+91-79-26852439 Fax: +91 09824070747Fax: +91 09824070747
ManufacaturingManufacaturingUnit : Unit : 196 GIDC,196 GIDC,Viramgam Dist:Viramgam Dist:Ahmedabad Ahmedabad Phone91 2715-235390, Phone91 2715-235390,
9191Mobile:91-9824096180Mobile:91-9824096180(Alpesh Thakar ) (Alpesh Thakar )
MSN : [email protected] Skype : innovativelexo Yahoo : photopolymerindia GMAIL : [email protected] Trade Manager : flexogroupEmail : [email protected] www.flexo.co.in
