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Metal Injection Molding TechnologyThis Technology is quantity intensive and can manufacture complex shape parts with cost effective solutions.
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www.indo-mim.com
ISO/TS16949
Shaping the future of Metal Injection Molding
Indo-MIM Fast Facts
MIM Process
Quality System
Comparison with other technologies
New Capabilities
Investment casting
One Stop Solution
Gallery
Contents
Indo-MIM Fast Facts
Founded in 1997 to manufacture Metal Injection Molded (MIM) products in India.Largest installed MIM capacity.Global customer base in 32 countries serving virtually every market.US & Europe based sales engineering services and warehousing.ISO/TS 16949:2002 certified quality system.
Company Structure
Privately held by a US owner.MIM technology acquired through a U.S. joint venture beginning in 1997.Technology and training of staff in the U.S.Full ownership of J.V. was acquired in 2001.Now among the top MIM companies in the world.
Our Location
Bangalore, India“Silicon Valley of India”$70+ billion local economyNew international airportTypically 3 days for shipments by air.
Our Markets
Consumer ProductsIndustrial ProductsAutomotiveMedical
Manufacturing Facilities
Plant 1 (Hoskote)11000 sq. metersShort to med run productionDesign + engineeringTool roomAdministration
Plant 2 (Doddaballapur)16000 sq. metersHigh volume productionTool room Plating Precision Machining
MIM Process
Compounding
Molding
De-Binding
Sintering
A four step process
Integrated MIM Manufacturing
Design + ToolingFeedstockInjection MoldingDebinding + SinteringSecondary OperationsQuality System
Engineering + Tooling
Highly experienced product development team.Design team operating 2 shifts for product, mold, fixture and gage design (Pro-E native environment).Mold making capabilities include the latest machinery and technology.Tool room capacity and staffing allows us to produce up to 30 tools per month.
Material Compounding
Integrated feedstock production allows for maximum flexibility.Continuous high shear mixing capabilities.Wide variety of production alloys.Material development capabilities allows us to customize the alloy for your application.
Typical Materials ProcessedLow alloy steels Low C, case hardening 4600 series (Fe-Ni-Mo)
Med C, through hardening 4630-4650 (Fe-Ni-Mo-Cr)
High C, through hardening 4680, 52100
Stainless steels Austenitic 304L, 316L
Martensitic 410, 420, 440A/B/C
Precipitation hardening 17-4PH
Ferritic 430
Tool steels Die steels S-7, D-2
High speed steels M-2, T-15, 10-V
Non-ferrous Copper Cu + Ni-Sn combinations
Titanium (in development) CP Ti, Ti6Al4V
Refractory alloys Tungsten base W+ Cu-Ni-Fe combinations
Specialty and superalloys
Magnetic Si-Fe
Electronic packaging Kovar, Fe-Ni (Invar)
High temperature Co-Cr (F-75), Inconel, Hastelloy, HK-30, 310Nb,
Injection Molding
Fifty-three Battenfeld injection molding machines with proprietary enhancements.Automation adapted to suit production and quality demands.Micro-molding capability.
Debinding + Sintering
Primary Debinding via solvent extraction process.Nine vacuum batch furnaces totaling 400 cubic feet of capacity.Two continuous high temperature pusher furnaces.High purity atmospheres (N2, Ar, H2).
Molding Shop
Sintering Shop
Plating Shop
Secondary Operations
Heat treatmentHot isostatic pressingCNC milling + turningGrinding + lappingTapping + threadingPolishing, micro-blastingPlating & coatings (RoHS Compliant)Assembly + integration
Quality System
ISO 9001:2000 + ISO/TS 16949:2002 (registered by TÜV).Dimensional inspection
Full compliment of measurement equipment including CMM + vision system
LaboratoryMetallographic, chemical and physical testing (in house and through sister company Shiva Analyticals).
0
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YS (ksi) UTS (ksi) Elongation (%)
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YS (ksi) UTS (ksi) Elongation (%)
MIM 316 SS (As sintered)
MIM properties generally comparable to wrought !
0 25 50 75 100 125 150
P/M
MIM
Ultimate Tensile Strength, MPa
P/M
MIM
Minimum density achievable 96% as against 85% on PM parts
Increased density ensures tensile properties almost double that of PM parts
Wrought 316SS
Does MIM make any difference in expected properties?
Difficult contours & features Critical features – slots & fins
Holes at anglesClose tolerances Special material properties
MIM means best results(We can achieve +/- 0.3 to 0.5% of the basic dimension)
What makes us superior?
World’s largest installed MIM capacity
ISO: TS 16949 certified Finely honed expertise
Plant located in India, giving you the cost advantage
900+ varieties of
parts produced
World class tool room
No compromise on quality
Complex tooling
Automotive
Locks
Hand & power tools
Medical
Consumer
Electrical & electronics
Defense
Industries that trust on our expertise
New Capabilities
ISO-13485 certification (initiated)100 sq.mts ISO 8 clean room
Device integrationUltrasonic cleaning & packaging
Plastic injection & over-moldingInvestment casting facility
3000 sq.metres facility on 5 acre siteSteel & stainless steel alloys using air-meltVacuum cast alloys like Titanium in 3 years
Investment Casting
Wax injection molding machines from MPI, USAShell equipments from Shell-O- Matic, CanadaInduction melting furnace from Inductotherm Grinding & cut-off machines from AW Bell, Australia
What Sets Us Apart
Best in class service and qualityCapacity and resources to do the job right
Experience900+ MIM parts implemented
CustomizationWe will adapt to suit your needs
Can do attitudeWe lead by taking on the toughest
challenges
MIM Parts
Indo-MIM Vision
To deliver simple and innovative solutions for
complex problems that will provide lasting value to our customers, employees and
shareholders.
To deliver simple and innovative solutions for complex problems that
will provide lasting value to our customers, employees and
shareholders.
Precision Machining
Metal Injection Molding
Plastic Over-molding
Investment Casting
One Stop Solution
Product Integration
We work as one to deliver the best
Get in touch with us
to experience the MIM & IC expertise.
EUROPE
Sales Office
Schonbuch Strasse 49
70565 Stuttgart, Germany
Tel: +49 173 2656067
Fax: +49 711 38934019
E-Mail: [email protected]
USA
US Office
214 Carnegie Center, Suite 104
Princeton, New Jersey 08540
Tel: 734-327-9842 / 9872, 609-651-8238
Fax: 734-327-9873
E-Mail: [email protected]
INDIA
Plant 1 (MIM)
No. 45 (P), KIADB Industrial Area
Hoskote, Bangalore 562 114
Tel: 91.80.2797.1416
Fax: 91.80.2797.1624
E-Mail: [email protected]
Plant 2 (MIM + Precision Machining)
No. 45 (P), KIADB Industrial Area
Doddaballapur, Bangalore 561 203
Tel: 91.80.2763.0533
Fax: 91.80.2763.0532
Plant 3 (IC)
Plot # 62B (Part II), APIIC Industrial Park,
Gajulamandyam, Renigunta 517 520, AP
Tel: 91. 9390845662/63/64 & 65
Email : [email protected]
Thank you