Tool & Die, Inc., Olean, NY

Founded in 1965Website: http//www.ktdny.com

TOOL & DIE Inc.TOOL & DIE Inc.

Providing Industry with the following capabilities:Providing Industry with the following capabilities:

* Mechanical & Electrical Design & Engineering* Mechanical & Electrical Design & Engineering* Integrated Machine Systems* Integrated Machine Systems* Robotics and Vision Systems* Robotics and Vision Systems* Special Machines and Automation Equipment * Special Machines and Automation Equipment * Hydraulic Presses; Quench Systems; Parts Loaders and Unloaders* Hydraulic Presses; Quench Systems; Parts Loaders and Unloaders* Panel Building * Panel Building * CNC Machined Component Parts from Small to very Large * CNC Machined Component Parts from Small to very Large * General Machining, Tooling & Fixtures* General Machining, Tooling & Fixtures* Trim Dies and Molds * Trim Dies and Molds * Sheet Metal Work* Sheet Metal Work* Cast Polyurethane, Silicones, and Epoxies * Cast Polyurethane, Silicones, and Epoxies * Quality Control qualified to AS 9003 and MIL-I-45208A spec.* Quality Control qualified to AS 9003 and MIL-I-45208A spec.

CNC MACHININGCNC MACHINING

Over 30 pcs. of CNC Over 30 pcs. of CNC Equipment for Equipment for

Milling, Turning, Punching, Milling, Turning, Punching, & EDM Cutting& EDM Cutting

Mazak INTEGREX 400-IIIST 5 Axes MachiningMazak INTEGREX 400-IIIST 5 Axes Machining

Turning & Milling to 30” diameter x 60” in length. Two milling heads, one fixed with full travel and one with 225 degrees of rotation

Mazak Veriaxis 730-5X II Mazak Veriaxis 730-5X II Multi-surface/Simultaneous 5 Axes Machining Multi-surface/Simultaneous 5 Axes Machining

CenterCenter

28-3/4” x 33-1/2” x 22” on X, Y, Z with +30 to 120 degrees worktable tilt & 10,000 RPM Spindle

New Parpas ML-120 Universal Machining Center – 275+” X, 137+” Y, 59+” Z; New Parpas ML-120 Universal Machining Center – 275+” X, 137+” Y, 59+” Z; Horizontal & Vertical Machining Spindle; 55,000 lb. capacity Rotary Table with Horizontal & Vertical Machining Spindle; 55,000 lb. capacity Rotary Table with 59” travel.59” travel.

Horizontal Machining Centers for Milling to 98.4” x 70.9” Horizontal Machining Centers for Milling to 98.4” x 70.9” x 57.1” on X, Y, and Zx 57.1” on X, Y, and Z

Vertical Machining Centers to 80.31” on XVertical Machining Centers to 80.31” on X

75 H.P. CNC VTL 75 H.P. CNC VTL Turns up to 78-3/4” ODTurns up to 78-3/4” OD

60 HP with 43.3” Turning 50 HP with 33-1/2” Turning

CNC CNC Sheet Sheet MetalMetalWorkWork

Amada Pega

for

Machining Steel, Aluminum, Inconel, Monel, Titanium, Stainless Machining Steel, Aluminum, Inconel, Monel, Titanium, Stainless and Magnesium and other exotic materials is what we do!and Magnesium and other exotic materials is what we do!

4’ Ø Aluminum - milled from plate

Machine Frames - Precision Machine Frames - Precision Machined in one setupMachined in one setup

Design and EngineeringDesign and Engineering

All All MechanicalMechanical and and ElectricalElectrical Design and EngineeringDesign and Engineering is done in-house. is done in-house. CAD Software: SOLIDWORKS; AUTODESK Inventor, AUTOCAD, FEA Capability CAD Software: SOLIDWORKS; AUTODESK Inventor, AUTOCAD, FEA Capability

with Ansys Design Space; and Surfcam for NC Programming.with Ansys Design Space; and Surfcam for NC Programming. FTP Electronic & E-mail exchange of drawings for quoting and review purposes. FTP Electronic & E-mail exchange of drawings for quoting and review purposes.

Excellence in Excellence in Engineering & Engineering & ManufacturingManufacturing

Panel BuildingPanel BuildingKeystoneKeystone personnel have many years of personnel have many years of experience in determining our customers experience in determining our customers critical needs and developing effective critical needs and developing effective solutions, in a wide array of control systems solutions, in a wide array of control systems applications. Our specialties includeapplications. Our specialties include Design Design and Buildand Build of: of:

* Process control & information Systems * Process control & information Systems

* Motion control and machine control systems * Motion control and machine control systems

* PLC and operator-machine interface, and machine programming * PLC and operator-machine interface, and machine programming

* Operator Consoles* Operator Consoles

* Variable Speed Drives* Variable Speed Drives

* Custom Panels to meet your requirements* Custom Panels to meet your requirements

* Robotics & Machine Vision & Laser Systems

* Control Panel Upgrades

* Installation & Startup Assistance

Need Panels?

Think

Keystone!

ROBOTICSROBOTICS

Keystone is a Systems Integrator for Keystone is a Systems Integrator for “Fanuc”“Fanuc” and and “Adept”“Adept” for Robotics for Robotics

Fanuc 100i Robotic Sanding System removes flash & Fanuc 100i Robotic Sanding System removes flash & parting lines from perimeter of Wiper Arm Castingsparting lines from perimeter of Wiper Arm Castings

5 Axis Fanuc M410i Robot for Pick and Place of 5 Axis Fanuc M410i Robot for Pick and Place of 200 lb. part using vacuum assist Tooling200 lb. part using vacuum assist Tooling

Robotic Piston Assembly Machine using two robots and four vision cameras.

Air/Oil Hydraulic Presses fuse the parts together. Pick and place removes completed parts, and then starts the process over again.

Panel construction includes controls for two robots, four vision cameras, PLC, and an HMI.

Piston/Vision System VideoPiston/Vision System Video

Sprocket Inspection Machine – Inspects Thickness & Sprocket Inspection Machine – Inspects Thickness & Run-out; Voids in Teeth; Bushing Presence and Thread Run-out; Voids in Teeth; Bushing Presence and Thread

Presence in 4 tapped holesPresence in 4 tapped holes

Sprocket Inspection Machine in Operation

STATE OF THE ART PLANT STATE OF THE ART PLANT FACILITIES FOR ASSEMBLING FACILITIES FOR ASSEMBLING OUR CUSTOMERS SPECIAL OUR CUSTOMERS SPECIAL

MACHINESMACHINES

10,000 Sq. Ft. dedicated to the building of Special Machines for our Customers10,000 Sq. Ft. dedicated to the building of Special Machines for our Customers

SPECIAL MACHINES & SPECIAL MACHINES & AUTOMATION EQUIPMENTAUTOMATION EQUIPMENT

From Mechanical and Electrical Design and Engineering, Welding and Fabrication, Machining, Painting, Assembly,

Panel Building, Programming, and Testing – Keystone provides complete “In-House” Turn Key with Systems

Integration.

Solder Vision Inspection SystemSolder Vision Inspection System

Identifying poor solder joints

Ultrasonic Wash Machine Conceptual General Arrangement Drawing

Ultrasonic Wash Machine - CompletedUltrasonic Wash Machine - Completed

The The Rebuilding Rebuilding of a large of a large

integrated integrated Multi – Multi –Machine Machine

Production Production LineLine

One of the completed Buffing MachinesOne of the completed Buffing Machines

Large Embossing Machine FramesLarge Embossing Machine Frames

Weldments for Undersea ExplorationWeldments for Undersea Exploration

Automotive Fuel Rail Injectors Straightener and Inspection Machine

Actuators precision bend Fuel Rails for proper injector and fuel inlet locations

Three Three Station Station Drilling Drilling

Machine Machine with with

Indexing Indexing Head for Head for Drilling Drilling

12 holes 12 holes in in

Alternator Alternator CastingsCastings

Drill Machine drills 24 holes of various sizes and depths Drill Machine drills 24 holes of various sizes and depths in the same operationin the same operation

Twin Twin Spindle Spindle

Machine for Machine for Boring 4 & 6 Boring 4 & 6

Cylinder Cylinder Compressor Compressor

BlocksBlocks

Self Contained High Self Contained High Speed ID Tapping Speed ID Tapping Machine with a 4 Machine with a 4

second cyclesecond cycle

Oxygen Lance Feeder for Steel ProductionOxygen Lance Feeder for Steel Production

Oxygen Lance Feeder for Steel MillsOxygen Lance Feeder for Steel Mills

Truck Radiator Truck Radiator Leak Test Leak Test MachineMachine

HYDRAULIC PRESSESHYDRAULIC PRESSES

50-ton 50-ton HorizontalHorizontal Trim Trim

Press with Press with Hydraulic Hydraulic

Robotic Parts Robotic Parts Shuttle System Shuttle System which allows for which allows for

automatic or automatic or manual loading manual loading

of Parts.of Parts.

Gravity Gravity provides the provides the

scrap scrap separationseparation

50-ton 50-ton HZT HZT

Press for Press for Trimming Trimming

Trans-Trans-mission mission CasesCases

Rugged Rugged “Downstroke”“Downstroke”

Press Press designed for designed for many years many years of continual of continual

useuse

Downstroke Downstroke Press Before Press Before being Rebuiltbeing Rebuilt

AfterAfter

Keystone’s Keystone’s Unique Unique

““Upstroke”Upstroke” Press is the Press is the safest in any safest in any

IndustryIndustry

Tooling, Dies, Molds and Tooling, Dies, Molds and FixturesFixtures

Hydraulic Clamping Fixture for CNC Hydraulic Clamping Fixture for CNC Machining CenterMachining Center

Progressive and Progressive and Punching DiesPunching Dies

Four Cavity Trim Die with Secondary Slides for Automotive MirrorsFour Cavity Trim Die with Secondary Slides for Automotive Mirrors

8 Cavity Trim Die8 Cavity Trim Die

Designed and built by Keystone

Mold Design and BuildMold Design and Build

ROBOTIC WELDING ROBOTIC WELDING FIXTURE FORFIXTURE FOR

HARLEY-DAVIDSON HARLEY-DAVIDSON

POLYURETHANESPOLYURETHANESSILICONESSILICONESEPOXIESEPOXIES

STATE OF THE ART POLYURETHANE STATE OF THE ART POLYURETHANE METERING AND MIXING MACHINESMETERING AND MIXING MACHINES

10’ wide Gas Fired Curing Oven10’ wide Gas Fired Curing Oven

We Formulate and Custom Mold Polyurethanes with We Formulate and Custom Mold Polyurethanes with hardness ranging from 15 Shore A to 80 Shore Dhardness ranging from 15 Shore A to 80 Shore D

Pads; Boots; Dinner Plate Molds; Wallpaper Rolls; Inflatable Seals and Bladders; Squeegees, and holders.

Complete Urethane Assemblies Bonded to metallic and non-metallic inserts and parts

Polyurethane Tooling and Molds can provide inexpensive solutions for molding low volume parts

Sheave Liners for Ski Lifts

Silicones formulated for higher temperature Silicones formulated for higher temperature applicationsapplications

Aluminum Aluminum filled Epoxy filled Epoxy formulations formulations for rigid as for rigid as

cast cast component component

partsparts

Keystone Keystone manufacturesmanufacturescomplete part complete part assemblies in-assemblies in-

househouse

Military ApplicationsMilitary Applications

NATIONAL NATIONAL DEFENSEDEFENSE

Trident II Nuclear Sub & Intercontinental Ballistic Missile

Trident Missile Silos – our Seals Trident Missile Silos – our Seals allow the missiles to launchallow the missiles to launch

QUALITYQUALITY

Quality Control Dept. qualified to Quality Control Dept. qualified to AS9003 and MIL-I-45208A specAS9003 and MIL-I-45208A spec

Numerex CMM: 5 Axis, with IMS Numerex CMM: 5 Axis, with IMS Visual DMIS and 3D CAD Link Visual DMIS and 3D CAD Link provides Full Surfaces Touch provides Full Surfaces Touch Digitizing and Reverse Engineering Digitizing and Reverse Engineering CapabilityCapability

Instron Machine for Tensile and Instron Machine for Tensile and Compression TestingCompression Testing

5 Axis Numerex CMM with IMIS Visual DMIS5 Axis Numerex CMM with IMIS Visual DMIS45” x 60” x 30” on x, y, and z45” x 60” x 30” on x, y, and z

Instron Instron Machine Machine checks checks

tensile and tensile and compression compression

of our of our polymers polymers

and metalsand metals

Tool & Die Inc.Tool & Die Inc.

Industry Tested Special MachinesIndustry Tested Special Machines Rugged designs built to meet your Rugged designs built to meet your

specifications for long machine lifespecifications for long machine life Complete Machine Shop and Fabrication Complete Machine Shop and Fabrication

capabilitiescapabilities One-Stop Company where all design, One-Stop Company where all design,

fabrication, machining, painting, panel fabrication, machining, painting, panel building, assembly, programming, testing building, assembly, programming, testing and de-bug, including Robotics, are and de-bug, including Robotics, are performed in-houseperformed in-house