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New Harquahala Plant Manager, Dean Motl, presentation at Electric Power conference 2011
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1MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center
“Partnered for Success”Major Compressor Cylinder Replacement
Electric Power Conference and Exhibition – May 2011
New Harquahala Generating Company, LLC
2MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center
Success
“The secret of achievement is to hold a picture of a successful outcome in the mind.”
- Henry David Thoreau
3MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center
Facility Overview
4MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center
Partnered for Success
5MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center
Unit 2 MCCR Highlights
New Harquahala Generating Company and Siemens partnered in the installation of a newly designed
compressor on Unit 2 in January 2010, the second such modification in the 501G Fleet.
Benefits of the installation
Improved reliability
Reduction in unplanned maintenance intervals for diaphragm hook fit repairs
Predictable planned outage intervals
Long term reduction in maintenance expense
Proven design (V Machine)
6MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center
Outage Measurable Statistics
Zero Recordable or Lost Time Accidents
Completed under projected timeline (38 days)
Completed on budget
Conducted in parallel to significant BOP and ST work
Measured Performance
Pre and Post performance data indicated no change in performance
Measured Success
7MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center
Metronor Alignment
Support Tooling
MCCR Technology / Customized Tooling
8MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center
New Robust Hook Fit Design
Keys to Success
Planning, planning, planning Lessons Learned from Millennium Power
Shared resources Risk Assessment
Begun 120 days before implementation Identified key areas that could have diminished results
TMS Process Communication Proper Documentation
Photographic Written
Quality Assurance Protocol Project Management Tools
Gantt Charts Coast Tracking Technical Engineering Correspondence, PCM’s,
OutFar’s, etc.
9MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center
Compared three Units at Harquahala to 501 G Fleet (24 Units)
Note: data sample is for CT only (Econopac)
Three Basic Metrics
Availability Factor, which looks at both Scheduled and Forced Outages
Reliability Factor, focus is on Forced Outages only
Starting Reliability Factor
Period Analyzed
12 Month Rolling Average starting from January 2008 through December 2010;
for example, January 2008 data point represents data from February 2007 to
January 2008
Data Sources: Siemens
Availability & Reliability Trending
10MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center
Starting Reliability Factor % 12 Month Rolling Average
11MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center
Availability Factor % (CT Only) 12 Month Rolling Average
12MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center
Reliability Factor % (CT Only) 12 Month Rolling Average
13MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center
Partnership Success!
Thank you!