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1 MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center “Partnered for Success” Major Compressor Cylinder Replacement Electric Power Conference and Exhibition – May 2011 New Harquahala Generating Company, LLC

New harquahala electric power presentation

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New Harquahala Plant Manager, Dean Motl, presentation at Electric Power conference 2011

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Page 1: New harquahala electric power presentation

1MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center

“Partnered for Success”Major Compressor Cylinder Replacement

Electric Power Conference and Exhibition – May 2011

New Harquahala Generating Company, LLC

Page 2: New harquahala electric power presentation

2MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center

Success

“The secret of achievement is to hold a picture of a successful outcome in the mind.”

- Henry David Thoreau

Page 3: New harquahala electric power presentation

3MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center

Facility Overview

Page 4: New harquahala electric power presentation

4MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center

Partnered for Success

Page 5: New harquahala electric power presentation

5MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center

Unit 2 MCCR Highlights

New Harquahala Generating Company and Siemens partnered in the installation of a newly designed

compressor on Unit 2 in January 2010, the second such modification in the 501G Fleet.

Benefits of the installation

Improved reliability

Reduction in unplanned maintenance intervals for diaphragm hook fit repairs

Predictable planned outage intervals

Long term reduction in maintenance expense

Proven design (V Machine)

Page 6: New harquahala electric power presentation

6MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center

Outage Measurable Statistics

Zero Recordable or Lost Time Accidents

Completed under projected timeline (38 days)

Completed on budget

Conducted in parallel to significant BOP and ST work

Measured Performance

Pre and Post performance data indicated no change in performance

Measured Success

Page 7: New harquahala electric power presentation

7MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center

Metronor Alignment

Support Tooling

MCCR Technology / Customized Tooling

Page 8: New harquahala electric power presentation

8MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center

New Robust Hook Fit Design

Keys to Success

Planning, planning, planning Lessons Learned from Millennium Power

Shared resources Risk Assessment

Begun 120 days before implementation Identified key areas that could have diminished results

TMS Process Communication Proper Documentation

Photographic Written

Quality Assurance Protocol Project Management Tools

Gantt Charts Coast Tracking Technical Engineering Correspondence, PCM’s,

OutFar’s, etc.

Page 9: New harquahala electric power presentation

9MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center

Compared three Units at Harquahala to 501 G Fleet (24 Units)

Note: data sample is for CT only (Econopac)

Three Basic Metrics

Availability Factor, which looks at both Scheduled and Forced Outages

Reliability Factor, focus is on Forced Outages only

Starting Reliability Factor

Period Analyzed

12 Month Rolling Average starting from January 2008 through December 2010;

for example, January 2008 data point represents data from February 2007 to

January 2008

Data Sources: Siemens

Availability & Reliability Trending

Page 10: New harquahala electric power presentation

10MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center

Starting Reliability Factor % 12 Month Rolling Average

Page 11: New harquahala electric power presentation

11MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center

Availability Factor % (CT Only) 12 Month Rolling Average

Page 12: New harquahala electric power presentation

12MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center

Reliability Factor % (CT Only) 12 Month Rolling Average

Page 13: New harquahala electric power presentation

13MAY 10-12, 2011 * Rosemont, Illinois * Donald E. Stephens Convention Center

Partnership Success!

Thank you!