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Analysis of Machinery, Mechanical Vibrations and Acoustics

Numerical and Experimental Analysis

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Page 1: Numerical and Experimental Analysis

Analysis of Machinery, Mechanical Vibrations and

Acoustics

Page 2: Numerical and Experimental Analysis

Eidos Engineering

Eidos Engineering is an engineering

company offering engineering service

and innovative anti-vibration devices.

Eidos Engineering is established in the

technological center “Polo Tecnologico

di Pordenone Andrea Galvani” in

Pordenone (Italy).

Page 3: Numerical and Experimental Analysis

Vibrations, noise and dynamics how to turn problems into opportunities

Dynamics of machinery

Mechanical vibrations

Acoustics

Design and supply of mass dampers

Numerical analysis and simulation

Experimental analysis

Training

For many companies, problems related to mechanical vibrations, noise and dynamics have a significant influence on the quality, reliability and conformity with the standards and specifications expressed by customers. Often, the solution of these problems involves time and cost also because of the absence, in the company staff, of a figure possessing the necessary skills. Eidos Engineering, technical study of the leading experts in the field of mechanical vibrations, noise and dynamics, provides the following services:

Page 4: Numerical and Experimental Analysis

Experimental-numerical analysis

Selecting tools

Synthesis and processing solutions

Investigation and technical specification

Prototyping and verification

Cus

tom

er

Eidos know-how the work flow

Page 5: Numerical and Experimental Analysis

Numerical analysis Experimental analysis

Complexity

AN

ALI

TIC

AL

SO

LUTI

ON

EFEA - EBEA

FEA

FEA - MULTIBODY

Static

Dynamic Low Frequency

Acoustics High Frequency

Acoustic maps and source identification

Modal analysis

Cineto-dynamics and strain

Eidos know-how theory and practice

Page 6: Numerical and Experimental Analysis

Our tools SOFTWARE and NUMERICAL ANALYSIS:

Mathworks MatLab – multipurpose, data processing, application development

MSC Patran – FEA modeler

MSC Nastran – FEA solver for FEM and vibro-acoustics analysis

MSC Adams – multibody analysis with rigid and flexible bodies

Solidworks – solid modeler

INSTRUMENTS and EXPERIMENTAL ANALYSIS:

LMS Pimento – 16 channels acquisition system

Accelerometers

Load cell

Pulse hammer

Microphones and intensity probe

Laser distance sensor

National Instruments NI9237 – strain measurement

Page 7: Numerical and Experimental Analysis

Simulation and Numerical Analysis

Page 8: Numerical and Experimental Analysis

Finite element analysis

Structural, modal and fatigue analysis, to a complete development of the components of machines.

Page 9: Numerical and Experimental Analysis

Multi-body dynamics Eidos applies its knowledge on several kind of problems such as the analysis of articulated joints (i.e. diggers, robots,...) or in the development of high speed mechanisms (i.e. centrifuge).

Page 10: Numerical and Experimental Analysis

Dynamics of structures

Dynamic analysis of a three stories structure. The graph shows the displacement of top of the structure under the 1976 Friuli earthquake.

Friuli 1976 – Buja seismic station Displacement of the structure at top

Vibration of structure

Time [s]

Dis

plac

emen

t [m

]

Page 11: Numerical and Experimental Analysis

Acoustic pressure inside a car Acoustic pressure inside a room at 66Hz

Finite element acoustics Nowadays, acoustic standards are increasingly demanding.

Strictly related to the vibration analysis, the predictions of noise emissions is the result of the application of the rights techniques.

Eidos moves through different methods, such as FEA and experimental analysis, to better outline the problems and find out the solutions.

Washing machine cabinet vibration

Page 12: Numerical and Experimental Analysis

Ball balancing ring for rotors

Self-balancing systems

Fluid balancing ring for rotors

Page 13: Numerical and Experimental Analysis

Experimental Analysis

Page 14: Numerical and Experimental Analysis

Vibro-dynamic exciter on a tool machine

Frequency response

The first way to investigate the behaviour of a system is to measure its frequency response function.

It may be found out by impulse hammers or by vibro-dynamic exciters.

Page 15: Numerical and Experimental Analysis

Case study: chatter attenuation in a milling machine by mass damper

Page 16: Numerical and Experimental Analysis

1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000

Acce

lerati

on R

MS [m

/s2 ]

Motor Speed [rpm]

Rattle vibration

Orginal solutionEidos solution

Acceleration

PTO

Motor shaft

Sincronizer

Clutch56% vibration reduction

Case study: attenuation of rattle in transmissions

[m/s2]

Page 17: Numerical and Experimental Analysis

Noise levels and acoustic intensity maps Examples of acoustic intensity measurements and intensity maps of a burner and a washing machine. Major emission areas are automatically identified.

Acoustic intensity map

Page 18: Numerical and Experimental Analysis

Eng. Stefano Galassi, Ph.D. e-mail: [email protected]

mobile: +39 333 6907275

tel.: +39 0434 507547

fax: +39 0434 507546

web: www.eidosengineering.com

headquarters: via Roveredo 20/b 33170 Pordenone, Italy

Main contact