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Visit: http://www.ramco.com/industries/manufacturing/cement.aspx Ramco ERP on Cloud for Cement Manufacturers can help you control your operations end-to-end—from raw material procurement to shipping. With best practices and functionalities built for the cement business, you can also ensure a hassle-free supply chain, and monitor your inventory in real-time to manage your raw material and fuel requirements.
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www.ramco.com | www.ramco.com © Copyr ight 2012, Ramco Sys tems
Ramco ERP Suite For Cement Manufacturers
Prepared By: BCG Manufacturing
www.ramco.com | 2
Would you trust a tailor who has never
worn trousers, to stitch your clothes?
www.ramco.com | 3
Then why trust a cement solutions vendor
who has no experience in cement manufacturing ???
www.ramco.com | 4
Ramco’s solution for the cement industry is based
on our own expertise in cement business
The 5th Largest Cement Producer in
India
We know cement !
We know software !!
www.ramco.com | 5
Imagine putting together your car with parts from different vendors
Looks fine?
Disaster! Right?
www.ramco.com | 6
Imagine putting together your car with parts from different vendors
Probably Not !
Disaster! Right?
$
$
$
$
$
www.ramco.com |
Then why buy from multiple vendors?
Ore
Logistics Mining
Process
Control
& Automation
ERP EAM HCM
Dealer
Management Ready Mix
Concrete
Logistics
Mobility
Solutions
Process Consulting
Fuzzy
Logic
Kiln
Scanner
System
Analytic
& GIS
Blending
Control
System
www.ramco.com |
Then why buy from multiple vendors?
Ramco ERP Suite for the cement industry helps you
manage your business end-to-end.
www.ramco.com |
Ramco ERP Suite
Product Guide for Cement Solution
9
RAMCO CEMENT MANUFACTURING
Enterprise Add-ons
Data Uploads Embedded Workflow
Analytics eSignature Device Integration
SOA Integration / Collaboration
Advanced Reporting
Powered by Ramco VirtualWorks®
Mobility Extension Toolkit
Wizard Interface
Advanced Planning & Optimization
General Accounting Workforce Management
Project Administration Demand Planning Production
Administration Procurement
Administration
Exploration & Project
Management
Sales Administration
Customer Relationship Management
Land Management Sourcing & Purchasing Ore Logistics Asset Planning Bid
Management Recruitment Receivables Management
Order Management
Scientific Mine Planning Inbound Logistics Planning Transportation
Planning Project
Definition Talent
Management Payables
Management
Outbound Logistics
Survey & Volume Computation Subcontracting
Production Order Management
Project Planning
Employee Development
Fixed Assets Management
Exports
Daily Planning Imports Scheduling Project Execution Payroll & Benefits Global Tax Solution
Health Safety & Compliance Supplier Portal
Manufacturing Execution Billing Planning Financials Services
Inventory Administration
Continuous Production
Management Accounting
Inventory Analysis & Planning
Costing
After Sales Service
Asset Scheduling & Monitoring
HCM Ready Mix Concrete
Finance & Accounting
Project Management
Cement Production
Sales & Distribution
Procurement & Inventory
Quality Management
Warehouse Management
Execution & Control
Project Closure
Dealer Management
Mining Maintenance
Management
Quality Management
Physical Inventory & Cycle Counting
Customer Portal
Process Control & Reporting
Equipment Induction & Setup
Preventive Maintenance
Predictive Maintenance
Shutdown / Outage Management
Work Management
Reliability & Review
Demand Planning
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What separates us from the rest ?
Automation of freight payment and toll reimbursement
Calculation of material handling charges and commissions at
Distribution centers
Tracking customer storage capacity and rolling daily shipments
Truck diversions and automatic accounting
Customers enjoy on-time full shipments every single time
www.ramco.com | 12
Request Temp
Credit Limit Increase
Check Credit
Exposure
Track Orders
in real Time
Book
Orders
Look into real time
stock position
Transfer stock
between distributors
View Sales
& Collections
Review Pending
Orders
The sales force driving our cement customers can do all this and more using
our integrated sales force system
Now your Sales force can do these on the move!!!
www.ramco.com | 13
Mobility Solution
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Customizable Portlets for User Roles
www.ramco.com | 15
MIS Reports
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OPTIMA (For Process Optimization)
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Where would Ramco OPTIMA help you ?
Where human
judgment or logical
expression is involved
Where
early diagnosis is
critical
Where
decision-making is
very demanding
Where the process is
non-linear and
dynamic
www.ramco.com |
Limestone production
18
Tracking of
mining
activities
Aid in
tracking
costs to get
accurate
figures
Track
limestone
production
X-Ray
analyzer to
track
limestone
quality
Automated
payments
for
contract
labor
www.ramco.com | 19
Ore Logistics
Mines to Pithead Pithead to Stock Stock to Port
www.ramco.com |
GIS Based Exploration Management
Exploration Management with integrated GIS
Tag Latitude /Longitude values of Limestone Locations
Drill down to finer details right from the map
Detailed graphical dashboards to depict costs
Integrated Project Management for Exploration
www.ramco.com | 21
Enterprise Asset Management
What can Ramco EAM can do for
you?
www.ramco.com | 22
Enterprise Asset Management
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Enterprise Asset Management
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Enterprise Asset Management
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Enterprise Asset Management
And much more!
www.ramco.com |
Ramco Analytics for Cement
26
Enrich the insight on your operations
with Ramco Business Analytics
solution for Cement Manufacturers
End to End Analytics - Rich in dimensions, gives in-depth
analysis of your operations from mining to production to
sales to collections
Decipher the trends, catch hold of the bottle necks, exploit
the potential of your data
www.ramco.com | 27
Truck Location : Chennai
Distance : 250 km
ETA: 12:00 on 25-10-2012
Mix consistency : xxx
Mix Temperature : xxx
Get real time data at your fingertips
Solution for Ready Mix Concrete
Instant data on truck location
Mix details like temperature, consistency etc
Estimated delivery time
Route details
Deviations, if any
Planning for delays
Complete logistics control
www.ramco.com | 28
Select Customers
www.ramco.com |
Case Studies
29
The Client Madras Cements Ltd (MCL) is a flagship company of the USD 952 Million Ramco
Group with HQ in Chennai. Manufacturer of Portland cement with total production
capacity of 13 MTPA (2012).
The Challenge Needed an integrated system to reduce costs and remain competitive, Urgent
need to enhance utilization rates, minimize production wastages on account of
lack of planning.
The Solution SCM, Financials, Production, Ore Management, Maintenance. More than 1750
users across the corporate office, 10 factories, 160 depots across India.
The Outcome 60% of heavy equipments being withdrawn from operations, based on poor
performance or underutilization. Number of shifts came down to 2 shifts from
3.Re-handling of materials reduced almost nil from earlier rate of $0.40 PMT.
These benefits cumulatively resulted in savings of about $0.7 PA.
The Client One of the top 2 cement manufacturers in India
and Part of Holcim Group, the 2nd Largest
manufacturer of cement globally
The Challenge Need for an Integrated closed loop Kiln & Mills
optimization to improve production and reduce
the energy consumption
The Solution Ramco OPTIMA
The Outcome Completed to the satisfaction of the customer &
achieved more than what we guaranteed in the
agreement
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The Client Cement manufacturers in South India &
Odisha
The Challenge Need for an Integrated closed loop Kiln &
mills optimization to improve production and
reduce the energy consumption.
The Solution Ramco OPTIMA
The Outcome Achieved more than what we guaranteed in
the agreement
The Client Part of Mehta group having cement and
sugar plants
The Challenge Need for automation & optimization
The Solution Opto 22, SCADA and OPTIMA
The Outcome The entire production is done through the
automation delivered by Ramco and Kiln
optimization for productivity improvements
Case Studies
www.ramco.com |
Thank you
www.ramco.com