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Rapid Manufacturing with RPDG, Inc. Presented by Tony Moran [email protected]

Rapid Manufacturing With Rpdg, Inc

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Page 1: Rapid Manufacturing With Rpdg, Inc

Rapid Manufacturing with RPDG, Inc.

Presented byTony Moran

[email protected]

Page 2: Rapid Manufacturing With Rpdg, Inc

Facilities

• Tijuana, Mexico: plastic and metal prototyping. 100+ model makers, engineers, & program managers.

• China (Shenzhen & Shanghai): rapid tooling, injection molding, sheet-metal, and prototype cnc machining. Joint Venture with 800+ tool makers, process engineers, and production personnel.

• California: headquarters, sales, & program management. Program management office in San Carlos, CA and Portland, OR.

Page 3: Rapid Manufacturing With Rpdg, Inc

CAD/CAM Machining

• Fast and Accurate– All machinable plastics:

ABS, PC, Nylon, Delrin, etc.

– Metals: mostly aluminum.

– Foam Models

– Fabrication and Large Parts

– 3-5 axis

– Master Finishing

– Patterns

Page 4: Rapid Manufacturing With Rpdg, Inc

CAD/CAM Machining

Page 5: Rapid Manufacturing With Rpdg, Inc

Rapid Prototyping

• Stereolithography– Latest equipment all Hi-

Res– Durable Resins: ABS-

like, PP-like, Clear, Hi-temp

– Master Finishing– Combined with cnc– Instant online quoting

with Rapid Quote– Fast and Economical:

Page 6: Rapid Manufacturing With Rpdg, Inc

Rapid Prototyping

• Objet: Polyjet– Latest equipment (500v)

– Hi-resolution for small parts (0.0006 layers)

– Elastomeric material available.

– Material is like early sla resins (a bit brittle), best for non-functional prototypes and patterns for silicon molds.

Page 7: Rapid Manufacturing With Rpdg, Inc

Rapid Prototyping

• SLS & FDM– Durable materials: ABS,

PC, Nylon, Nylon GF.

– Master Finishing

– Instant online quoting with Rapid Quote

– Fast and Economical:–

Page 8: Rapid Manufacturing With Rpdg, Inc

Urethane Casting (“Rapid Casting”)

• Perfect for higher quantities of proto’s– NEW PROPRIETARY

Durable Materials: ABS-like, ABS/PC-like, PP-like, Elastomers, clear and tinted.

– Master Finishing

– Over-molding and insert molding

– Instant online quoting with Rapid Quote

– Fast and Economical

Page 9: Rapid Manufacturing With Rpdg, Inc

Sheet-metal RP

• Sheet-metal RP:– Parts in days– 24 Hour quotes– Laser Cut– Large stock of hardware

(PEMS)– Large stock of materials– Powder Coating and

Plating– Low cost Rapid Tooling

for parts with draws or stamped details.

Page 10: Rapid Manufacturing With Rpdg, Inc

Prototype Metal Casting RP Wax patterns used for

Investment Casting or RPM (Rubber Plaster Molding):

– Parts in days– Steels: Low Alloy (1020, 8620,, 4140,

etc),300 series, some 400 series, 15-5 PH, 17-4 PH

– Aluminum: A356.0 and A357.0, with in-house heat treat

– Standard investment casting tolerances:+/- .010" first inch, +/- .003" for each additional inch

– Secondary CNC– Painting, Powder Coating, and

finishing

Page 11: Rapid Manufacturing With Rpdg, Inc

Rapid Injection Tooling (RIT)

• Tooling and Molding at the same facility

• Lead-times from a few days to 6 weeks

• 24 Hour quotes

• “MUD” type

• Hand loaded inserts

• Family Tools

• Over-molding

Page 12: Rapid Manufacturing With Rpdg, Inc

Short-run and Bridge Production: Tooling, Molding, Die Casting, and Sheet-metal

• Tooling and Molding in the same facility

• Easy Transition from Prototyping or Rapid Tooling

• ISO Facilities

• Multicavity – Class 101 tooling.

• Stamping Dies, Injection Molding, Die Casting, Assembly.

Page 13: Rapid Manufacturing With Rpdg, Inc

Finishing

• Paint• Silkscreen• Pad Printing• Rub-on’s• Plating• Polishing• Threaded inserts• Assembly

Page 14: Rapid Manufacturing With Rpdg, Inc

Working with RPDG• Confidentiality

•Data: igs, stp, plus native Pro/E, Solidworks, UG & Catia

•Quoting: [email protected]. or

•FTP info is on the back of our cards or visit

www.RPDG.com

•We are always available to visit and review projects

Page 15: Rapid Manufacturing With Rpdg, Inc

RPDG Awards & Affiliations

Page 16: Rapid Manufacturing With Rpdg, Inc

Thanks for your valuable time www.RPDG.comaaa