Retiring Knowledge? EHPM On-Process Migration Made Easy

RETIRING KNOWLEDGE? EHPM

ON PROCESS MIGRATION MADE

EASY

Jack Lobingier

Rich Clark

June 2016

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

Continuous Innovation Roadmap

Experion –TPS NodesRetain Infrastructure

and Intellectual Property

Experion-TPS Virtualization

withEnhanced T-Node

Experion LCNUnified Platform

Expand Virtualization &

iiOT Ready

Hiway and TPS Controller Level

MigrationRetain Configuration

Expand with Experion

For >10 years

2014-2016

2015

2017-2019

Honeywell Confidential and Proprietary


Expansions and One-Time UCN Upgrade Solution

LCN

UCN

C300

NIM

HM/AM

ACE

ESV-T

(H)PM

FSC

Triconex

US

PCUS

GUS

Orion EST

SM

EUCNENIM

EHP

M

EHPM Solutions Phase 1First Release in 2013

FTE

TPN/EPKS Control Networks as of Today

LM


FTE infrastructure engineering and setup

• FTE cables installation

• Level 2 switches installation

• CF9 firewalls Installation

Preparation for Modernization


What is new: Simplified Migration Approach

The Honeywell solution

• Step-wise UCN controllers upgrade

• TRUE on-process infrastructure setup

• TRUE on-process HPM-EHPM upgrade

• No changes - control, applications, HMI

• Coax <-> FTE devices peer-to-peer communication on the hybrid UCN

• The Best Control Network Modernization We Have Ever MadeThe Best Control Network Modernization We Have Ever Made

Addressed Customer needs

• Investment Linearity

• Investment planning flexibility

• Eliminate process downtime

• Minimized engineering effort

• Minimized upgrade/expansion risks


LCN

UCN

NIM

HM/AM

ACE

ESV-T

(H)PM

FSC

Triconex

US

PCUS

GUS

Orion EST

SM

EUCN

C300

OPM & step-wise upgrades using ENBPlanned 4Q2016 – ENB (Enhanced Network Bridge)

TPN686.1; EPKS R432.1

FTE

ENB

Step 1: Setup Hybrid UCN (NIM to ENB upgrade)

LM

Reduced Downtime by TRUE On-Process NIM-ENB Upgrade


Primary NIM to ENB Upgrade

Front View

Rear View

ENIM node 17 - EUCN 4

ENB node 30 – (E)UCN 10

UCN 10coax

EUCN 10FTE

ENB node 30 (E)UCN 10

ENIM node 17EUCN 4


Reduced Downtime by TRUE On-Process HPM-EHPM Upgrades

LCN

UCN

HM/AM

ACE

ESV-T

HPM

FSC

Triconex

US

PCUS

GUS

Orion EST

SM

EUCN

C300

HPM to EHPM upgradePlanned 4Q2016 – TRUE On-Process Upgrade

Retain peer-to-peer communication

FTE

ENB

EHPM

Step 2: On-process HPM to EHPM Upgrades

LM


No Application Changes for FSC - SM on EUCN Upgrades

LCN

UCN

HM/AM

ACE

ESV-T

FSC

Triconex

US

PCUS

GUS

Orion EST

SM

EUCN

C300

FSC to SM upgradePlanned 3Q2016 - Off-Process Upgrade SM R160.2

TUV approved migration tools

FTE

ENB

EHPM

SM

Step 3: Upgrade FSC Controllers to SM on EUCN

LM

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved. Honeywell Confidential and Proprietary

LCN

UCN

HM/AM

ACE

ESV-T

Triconex

US

PCUS

GUS

Orion EST

SM

EUCN

C300

Triconex-SMM to Triconex-TCMI upgradePlanned end 2017 - Off-Process Upgrade TPN R687

FTE

ENB

EHPM

SM

TCMI

Step 4: Triconex-SMM to Triconex-TCMI on EUCN Upgrade

No TPS Applications and Displays Changes

LM


LCN

UCN

HM/AM

ACE

ESV-TUS

PCUS

GUS

Orion EST

SM

EUCN

C300

LM/IPC 620 to ELMM/C300 upgradeReleased 2015

FTE

ENB

EHPM

SM

TCMI

Low- Risk and Minimum-Downtime Upgrade for LM

Step 5: LM/IPC620 to ELMM/C300 on EUCN Upgrade

ELMM LM


LCN

UCN

HM/AM

ACE

ESV-T

Triconex

US

PCUS

GUS

Orion EST

SM

EUCN

C300

ENB to ENIM changeoverDisconnect coax UCN cables

FTE

ENB

EHPM

SM

TCMI

ENIM

Step-Wise Control Network Upgrade Completion

Step 6: Changeover ENB to ENIM

ELMM


Additional Benefits from Simplified Migration

Reduced Risk and Investments Savings

• Investment linearity

• Step-wise incremental upgrades

• On-process changes

• Changes during shutdown

Automation Planning

Up to 80% automation planning accuracy

improvement

• No changes in control, applications, HMI

• Independence from ageing workforce knowledge

• Minimal engineering / training requirements

Modernization Investment

Total upgrade investment reduction larger than 25%

Production Downtime

• TRUE On-Process initial setup

• TRUE On-Process HPM to EHPM upgrade

• On-Process change to the final setup

Reduce up to 30% of production downtime for

migration activities


13

Continuous Innovation

History Module

Network Interface Module

Hiway Gateway

Application Module

ACE-T / E-APPExperion Server -TPS

HPM

Logic Manager

Basic Controller

C300C300

Safety Manager

Level 2 SwitchLocal Control Network

Fault Tolerant

Ethernet

C300-UHIO

ELMM

EHPMUniversal

Control

Network

Basic

Hiway

ENB EHB

Control

Firewall

Experion LCN Bridge

Catalyst 2960 Series PoE-24

SYST

DUPLX

SPEED

MODE

COC IS

1 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1X

2X

POWER OVER ETHERNET

13X

14X

11X

12X

23X

24X

STAT

RPS

PoE

ENIM

Experion Station-TPS


More Continuous Innovation!• Come see us in the Knowledge Center

• Sign up for Live Demo Sessions - Knowledge Center Spotlight Area – Limited Seating and Prizes

- Migrate from Coax based LCN to Experion LCN

Tuesday June 21 @ 5:30pm

- Migrate from HPM to EHPM On Process

Wednesday June 22 @ 5:30pm

• Technology Sessions and Round Tables

- Monday 10:15 am session

Getting the Most out of your Brownfield Projects

3rd Party Migration

- Tuesday 10:15am session

Prepare for 2025 start your Experion LCN Migration Plan Now

Control System Migration Planning: Are you prepared for the Perfect Storm

- Tuesday 1pm session

No CAPEX? No Problem

Multi-Year Incremental Migrations Experiences

- Wednesday 10:15 am session

How to Solve Your Biggest Business Challenges and Deliver the Outcome Your Management Expects

What is the Price/Value Relationship of Assurance 360

- Wednesday 1pm session

Retiring Knowledge? EHPM On Process Migration Made Easy

Service Advisory Council Explores the Benefits and Challenges of Upgrades and Migrations

• TPS to Experion Migration Training Thursday 1pm and Friday 8:30am


Come See More

Continuous Innovation

in the Demo Room!


© 2016 by Honeywell International Inc. All rights reserved.

The TRUE On-Process HPM-EHPM Upgrade

Availability of process view / control at any time

16

NIM C300

HPM

PM I/O

Series C I/O

Control

Room

Plant

ENB

EHPM FTE

Co

ax

ENIM


Information for Customers

Honeywellprocess.com

https://www.honeywellprocess.com/en-US/explore/products/control-monitoring-and-safety-systems/integrated-control-and-safety-systems/honeywell-upgrades/Pages/tps-tdc-experion-pks-control-unification.aspx


Honeywell’s Commitment

• Continuous technology Innovation

• No need to “rip and replace”

• Support for legacy equipment

• Protect intellectual property