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Mark Bumiller from HORIBA Particle discusses the benefits and limitations of modern particle size analyzers and ideas on how to approach the choice of a new measurement technique or instrument.This presentation is archived with the original webinar video in the Download Center at www.horiba.com/us/particle.
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© 2010 HORIBA, Ltd. All rights reserved.
Finding the Best Particle Characterization Analyzer for your Application
Mark [email protected]
© 2010 HORIBA, Ltd. All rights reserved.
First Questions
Why is the measurement being made?How will the data be used?Need to match historic data? Is particle size only enough information? Shape, zeta potential, mW
Who will use the instrument?R&D, QC, students, “the third shift”?
How many samples per day/week/month?
© 2010 HORIBA, Ltd. All rights reserved.
Is it a Particle Size Problem*?
Technical Problem
Yes No
No
Use Appropriate Characterization
Technique
Try otherAnalyticalTechniques
Is it a particle characterization issue?
Yes
Is it a material characterization issue?
*From Pohl, M., Choosing the rightParticle size analyzer, Powder andBulk Engineering, Feb 2008
© 2010 HORIBA, Ltd. All rights reserved.
Is it a Particle Size Problem*?
Customers complain this batch doesn’t perform like previous product Investigate specific behavior & look for possible
causesChemical or physical difference?
I have a powder flow problemBoth particle size & shape influence flowBut so do other parameters (water content)
This product isn’t stableCould be size and/or zeta potentialCause could come from surface chemistry
© 2010 HORIBA, Ltd. All rights reserved.
Choosing the Technique
Yes
Particle Size
Surface Area
Zeta Potential
Porosi-metry
Other Techniques
Which technique is most appropriate?
What arepossible
approaches?
Other Techniques
Is it a particle characterization issue?
ParticleCounting?
Contamination?Filtered?Need conc.?
From Pohl, M., Choosing the rightParticle size analyzer, Powder andBulk Engineering, Feb 2008
Particle size distribution is mostcommon problem/interest
© 2010 HORIBA, Ltd. All rights reserved.
Particle Counting
Need to know particles/volumeImplies measuring contamination,
typically in a filtered fluidParticle size analyzers measure your
product, not contaminationAir: use airborne particle counterLiquid: use liquid particle counter or trap
particles on filter and inspect filter– Coulter counter, light obscuration, some dynamic image analyzers
© 2010 HORIBA, Ltd. All rights reserved.
Electrical Sensing Zone
Coulter PrincipleBased on change in
conductivity of aperture as particle traverses.
Requires conducting liquid.Directly measures particle
volume and counts.High resolutionUsed for blood cell counting
now more than industrial applications
© 2010 HORIBA, Ltd. All rights reserved.
Light Obscuration:
Need to know concentration Filtered liquids Particles/ml @ size
Light Obscuration
Light Source
Liquid Flow
Sensing Zone
DetectorLight is blocked by single particles as they traverse the light beam
Particles in water, oil USP<788> testing High resolution histogram
© 2010 HORIBA, Ltd. All rights reserved.
USP<788> Filter Testing
Load Sample(s)
PSA300 Image Analyzer Scan Filter Count/Size all Particles
© 2010 HORIBA, Ltd. All rights reserved.
USP<788> Filter Testing
Mosaic function stitches all scansComplete fiber is analyzed
Generate Report
© 2010 HORIBA, Ltd. All rights reserved.
Particles or Water in Oil
Flow chambers50um – 1mm 2mm-6 mm
© 2010 HORIBA, Ltd. All rights reserved.
Droplets vs. Particles
Distinguishing between two would be easy if they looked like this
Droplets Particles
© 2010 HORIBA, Ltd. All rights reserved.
Droplets vs. Particles
Agglomerated droplets Sand
© 2010 HORIBA, Ltd. All rights reserved.
Pattern Matching Algorithm
User selects examples of droplets, iron sulfide, sand particles
Software looks at many size/shape values
Chooses how to discriminate
Bins each particle by type, counts
Can calculate ppmtime
ppm
© 2010 HORIBA, Ltd. All rights reserved.
Surface Area
If surface area influences product performanceSA-9600: 0.1-2000 m2/gBET Multi or single pointQuick, easy to use
© 2010 HORIBA, Ltd. All rights reserved.
Particle Sizing Possible Techniques
Direct Observation
Ensemble Averaging
Individual Particle
Counting
Indirect Observation
Possible Techniques
Optical Microscope STEM AFM
Static Image Analysis
Dynamic Image Analysis
PossibleTechniques
Sedimentation
StaticLight
Scattering
DynamicLight
Scattering
AcousticSpectroscopy
Possible Techniques
ElectricalConductivity
Single ParticleOptical
Spectroscopy
Light ScatteringNon-Orifice
PossibleTechniques
FisherSub-sieve
Size
HegmanGrindGauge
BlainePermeameter
ManyOthers
What are possible techniques?
© 2010 HORIBA, Ltd. All rights reserved.
Possible Criteria Effecting the Selection
Type of data desired Sample particle size range Sample concentration Sample behavior Sample type Industry acceptability
© 2010 HORIBA, Ltd. All rights reserved.
Type of Data Desired
Particle size (average) Particle Size distribution (D10, D50,
D90) Particle zeta potential Particle shape Surface area
© 2010 HORIBA, Ltd. All rights reserved.
Sample Type
Dry powder, suspension, emulsion, aerosol Size range, upper & lower limit Sample chemistry Particle shape Previous analysis technique
© 2010 HORIBA, Ltd. All rights reserved.
Sample Behavior
Is the typical sample stable? Is the sample stable at elevated or
reduced temperatures? Can the sample be diluted without
changing the particle size? Is the sample stable following dilution? Does the sample adhere to glass, plastic,
metal, etc.?
© 2010 HORIBA, Ltd. All rights reserved.
Industry Acceptability
Is there an ASTM or ISO Standard already in place?
Is there a trade association standard? Is there a supplier or end-user
specification? Does it meet company standards? Is the technique consistent with a QA
procedure development
© 2010 HORIBA, Ltd. All rights reserved.
Size Range by Technique
•MICROSCOPY
•ELECTROFORMED MESH •SIEVES
•CENTRIFUGAL SEDIMENTATION
•ELECTRICAL CONDUCTIVITY
•DYNAMIC LIGHT SCATTERING
•PERMEABILITY
•LIGHT OBSCURATION
•STATIC LIGHT SCATTERING
0.01µ 0.1µ 1µ 10µ 100µ 1000µ
© 2010 HORIBA, Ltd. All rights reserved.
Size Range by HORIBA Technique
© 2010 HORIBA, Ltd. All rights reserved.
From PQRI Group*
*PQRI Recommendations on Particle-Size Analysis of Drug Substances Used in Oral Dosage FormsJOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 96, NO. 6, JUNE 2007
© 2010 HORIBA, Ltd. All rights reserved.
Sieves
Weight % sample caught on known screen sizes Solid particles 20 m – 125 mm Low equipment costDirect measurement method Some automation/calculation available
More information available through www.retsch.com
© 2010 HORIBA, Ltd. All rights reserved.
Sedimentation
Stokes Law
Time
Sedimentation of same density material in a viscous medium
D = 18 µ Vp
(A - B) G
Vp = Settling velocity of discrete particleG = Gravity constantA = Density of ParticleB = Density of Carrier FluidD = Diameter of discrete particleµ = Viscosity of Carrier Fluid
Disc centrifuge
© 2010 HORIBA, Ltd. All rights reserved.
Manual Microscopy Inspect particles in a given
field of viewRepeat process for a
number of fieldsUse graticule to obtain sizeGet size, shape sometimes
count informationReferee technique: direct
Advantages:SimpleInexpensiveCan see shape
Disadvantages:SlowMeasures very few particlesVery tedious
© 2010 HORIBA, Ltd. All rights reserved.
Need Shape Information?Two Image Analysis Approaches:
Dynamic:particles flow past camera
Static:particles fixed on slide,stage moves slide
© 2010 HORIBA, Ltd. All rights reserved.
Basic Operations
Image Acquisitionand enhancement
Thresholding
Image Processing
Measurements
Objective &camera
Subjective orautomatic
Decisions orblack box
Focus, take picture
Separate particles from background
Edge definition, fill particles,Separate touching particles
Create size & shape distributions
© 2010 HORIBA, Ltd. All rights reserved.
Static Image Analysis: PSA300
Load slide onto automated stageMove slide, stop, take image, repeatHigher magnification = smaller particles
Sample preparationdevice necessary*to disperse powdersonto slide(s).Load powder into nozzle,pull vacuum, release.
*unless large free flowing powder
© 2010 HORIBA, Ltd. All rights reserved.
Static Image Analysis Applications
Powders, suspensions 0.5 – 1000 µmSize and shape informationAlso count when analyzing filters
API’s Excipients Lotions Aerosols Filters
Widely used in pharmaceutical R&DBut also wherever shape info. required
Abrasives
© 2010 HORIBA, Ltd. All rights reserved.
Dynamic Image Analysis: CAMSIZER
Size and shape from 30 µm – 30 mm
Particles fall from vibratingtray through inspectionzone. Two camerastake images ofparticles
Analyze imagesSize and shapedistributions
© 2010 HORIBA, Ltd. All rights reserved.
Replace Sieve Analysis
Similar size range, Xcmin matches sieve results, quick + shape
© 2010 HORIBA, Ltd. All rights reserved.
Dynamic Image Analysis Applications
Powders 30 µm – 30 mmGlass beads Sugar spheres Fertilizers Catalysts
Coating thickness
x [mm]1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.80
10
20
30
40
50
60
70
80
90
Q3 [%]
0
20
40
60
80
100
120
140
160
180
q3 [%/mm]
CoMo2-0,1%Absch_xc_min_001.rdf
x1 x2
© 2010 HORIBA, Ltd. All rights reserved.
Need Widest Dynamic Range?
Laser Diffraction•Particle size 0.01 – 3000 µm•Converts scattered light to particle size distribution
•Quick, repeatable•Most common technique•Suspensions & powders
© 2010 HORIBA, Ltd. All rights reserved.
Need Widest Dynamic Range?
30 nm silica
q(%
)
Diameter(µm)
0
14
2
4
6
8
10
12
10.00 3000100.0 10000
100
10
20
30
40
50
60
70
80
90
Coffee Results
Suspension Powders
© 2010 HORIBA, Ltd. All rights reserved.
Sample Volume
10 ml 2mL 35 ml 200 ml
•Wide range of sample cells depending on application•High sensitivity keeps sample requirements at minimum•Automatic solvent fill
© 2010 HORIBA, Ltd. All rights reserved.
Small Sample Volume (MiniFlow)
Colloidal Silica (weak scatterer)Median (D50): 35 nmSample Amount: 132 mg
Magnesium StearateMedian (D50): 9.33 μmSample Amount: 0.165 mg
Bio-degradable PolymerMedian (D50): 114 μmSample Amount: 1.29 mg
© 2010 HORIBA, Ltd. All rights reserved.
Paste Cell
Unique to HORIBA
© 2010 HORIBA, Ltd. All rights reserved.
Dry Powders
Measure as dry powder using dry powder feederMeasure in natural stateQuick, easy, no clean upIncrease air pressure to aid dispersionMinimum size ~ 0.25 µm
Disperse powder in liquidLiquids reduce surface tension, add
surfactant, use ultrasound to aid dispersionLower detection limit (<30 nm)
© 2010 HORIBA, Ltd. All rights reserved.
Powder: Wet vs. Dry? POWDER DISPERSION PROCEDURES
Obtain Representative SAMPLE
Reactivity Check
Reactive in Water Not Reactive Reactive in Water,and Organic Liquids in Water Not Reactive in
Organic Solvents
Soluble? DRY Water Solubility? Organic Liquid Check ANALYSIS
Reactive Not Reactive, or
Insoluble Insoluble Soluble
Select Select DRY Distilled/D.I. Water Organic Liquid ANALYSIS
No Wettable? Select
Surfactant
Yes
Not Dispersed Dispersed Dispersion Check
Dispersed Ultrasonic Energy Dispersion Check WET SLURRY Treatment ANALYSIS
Not Dispersed
Select Different Surfactant
© 2010 HORIBA, Ltd. All rights reserved.
Dry Powder Feeder Reproducibility
Direct flow of powder down to cellAuto feedback controls feed rateConstant mass flow = robust results
Automatic ISO13320calculations
© 2010 HORIBA, Ltd. All rights reserved.
HORIBA Diffraction Systems
LA-950: 0.01-3000 µm wet or dryModular, range of samplers, advanced
software including Method Expert
LA-300: 0.1 – 600 µm wet onlySmaller, more portable, less expensive
© 2010 HORIBA, Ltd. All rights reserved.
Measuring at Process Concentration
Light scattering typically requires dilution Does PSD change with dilution? Concern when studying dispersion Some samples are better analyzed without
any alteration Implies no sample preparation Dispersion stability studies often include zeta
potential and other parametersSize, zeta potential, pH, conductivity, temp,
surfactant concentration, titration studies
© 2010 HORIBA, Ltd. All rights reserved.
Advantages: Can accommodate high
sample concentrations Also zeta potential, pH,
conductivity, conc.
Acoustic Spectroscopy
Applications: Emulsions &
suspensions Dispersion stability
with zeta potential
Pulsed electric field applied to sampleSound interacts with sampleAttenuation converted to size
© 2010 HORIBA, Ltd. All rights reserved.
Dispersion Stability
Want stable dispersion Either suspensions or
emulsions Suspensions sediment &
flocculate Emulsions phase
separate, creaming or coalescence
good
bad
good
bad
© 2010 HORIBA, Ltd. All rights reserved.
Zeta Potential
If surface has + charge, then - ions attracted to surface
+ ions attracted to – ions, builds electric double layer
Slipping plane: distance from particle surface where ions move with particle
ZP = potential (mV) at slipping plane
© 2010 HORIBA, Ltd. All rights reserved.
Piezo crystal Electrodes
A
ColloidVibrationCurrent
CVI C Pp m
md
msmp
smspomd K
K
)()(
Mobility..Dynamic
Zeta Potential Probe
Electroacoustics – Zeta Potential
© 2010 HORIBA, Ltd. All rights reserved.
Hardware Configurations
Size
Zeta
Conductivity
Titrationburettes
© 2010 HORIBA, Ltd. All rights reserved.
pH Titration of Rutile 7%vl & Alumina 4%vl
85 nm
300 nm
PSD unstable @ IEPaggregates form
© 2010 HORIBA, Ltd. All rights reserved.
DT-1201 System
Particle size analysis 5 nm – 1000 m High concentration ~2- 40 wt% Dispersion stability studiesUsed in formulation to study effect of surface
chemistry on product stability and performance Fantastic research tool or just
best option for particle size without dilution
© 2010 HORIBA, Ltd. All rights reserved.
Dynamic Light Scattering (DLS or PCS)
Most common technique for sub-micron sizingRange: 1 nm – 1 m*
* Density dependent, when does settling become prominent motion?
D6kTR H
Frequency-IntensityDistribution
Frequency Shifted Signal
Stokes-Einstein
© 2010 HORIBA, Ltd. All rights reserved.
Zeta potential Measurement
2sin2 ・・・ nE
U d
Mobility
)(23
kafU・
・ζ
- +
ν0 ν0+νd
UZeta potential
© 2010 HORIBA, Ltd. All rights reserved.
DLS Applications Particle size of suspension 1 nm – 1 mBoth ends extended depending on sample
Zeta potential of dilute suspensionsOnly suspensions, small particles
Molecular weight, second virial coefficient
Proteins Nanoparticles Biomolecules
© 2010 HORIBA, Ltd. All rights reserved.
Conclusions
One general purpose particle size analyzer: laser diffractionFlexible, quick, easy
Want additional shape information: image analysisStatic: 0.5-1000 µmDynamic: 30 µm – 30 mm
– Replace sieve analysis
All particles < 1 µm: DLS, acoustics
© 2010 HORIBA, Ltd. All rights reserved.
Conclusions
Measure without dilution: acoustic spectroscopy: 3 nm – 1000 µmSize, zeta potential, conductivity, micro-
rheologyTalk to our applications expertsHave samples run on system of interestIt’s rare for one application to be equally
suited to more than one instrument
© 2010 HORIBA, Ltd. All rights reserved.
Selection Table
© 2010 HORIBA, Ltd. All rights reserved.
Why Only One Method?
Good idea to have several techniques If > 1 µm use microscope for referenceSieves useful to confirm presence of
large particles or to remove particles too large for another techniqueBeware: Use a different technique = get
a different answer It is important to understand how
analysis methods differ in order to know how to compare data
© 2010 HORIBA, Ltd. All rights reserved.
Thank-you
Visit the website: www.horiba.com/us/particleProduct informationMany application notesPrevious webinars