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Simplify, Standardize, Maximize with SmartLine WORKFORCE EFFICIENCY Ray Rogowski 22 June 2016

Simplify, Standardize, Maximize Workforce Efficiency; SmartLine's Platform Advantages

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Page 1: Simplify, Standardize, Maximize Workforce Efficiency; SmartLine's Platform Advantages

Simplify, Standardize, Maximize with SmartLineWORKFORCE EFFICIENCYRay Rogowski

22 June 2016

Page 2: Simplify, Standardize, Maximize Workforce Efficiency; SmartLine's Platform Advantages

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

1

Comprehensive portfolio of products and software to increase accuracy,

efficiency, and reliability for the lowest total cost of ownership

• IIoT ready

• Modular designs

• Intuitive Honeywell User Experience

• Faster, easier maintenance

• Lower inventory costs

• Integrated with control system

Process Measurement and Control

1

Field

Instrumentation

Gas

MeasurementTerminal

Operations

Scalable Control

Solutions

Page 3: Simplify, Standardize, Maximize Workforce Efficiency; SmartLine's Platform Advantages

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

© 2015 by Honeywell International Inc. All rights reserved.

Cost, Risk & Schedule during execution – Safety & Efficiency during

lifecycle

2

Industry Challenges of Today

Project Execution Delays

-Penalties and cost over-run

-Lost production for the end user

- Improved competitiveness and operating margin for

contractor/EPC

Maintain / improving Safety

-Avoid penalties and lawsuits

-Safety of people and assets

-Regulatory and environmental compliance

Reduce Operating Cost

-Global competitiveness

-Operating budgets

-Aging workforce/lost expertise

Maximizing operational uptime

-Lost production

-Quality

Delivering More with Less

Page 4: Simplify, Standardize, Maximize Workforce Efficiency; SmartLine's Platform Advantages

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

The SmartLine Connection Advantage

Working Wonders with SmartLine + Experion

3

Experion Control System

Automated Commissioning

LEAN Project Execution

SmartLine Transmitters

SmartLine -Experion

Ecosystem

Page 5: Simplify, Standardize, Maximize Workforce Efficiency; SmartLine's Platform Advantages

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

Leading

Performance

Unique and Best

Experion Integration

Lowest

Total Cost of

Ownership

Three Pillars of Excellence Deliver Value

SmartLine Platform….

So Smart..It makes life easy

4

Page 6: Simplify, Standardize, Maximize Workforce Efficiency; SmartLine's Platform Advantages

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

SmartLine Portfolio

Std. Platform & Common Tools Across Measurements

Pressure

Remote Seal

Flange Mount

Level Temperature

Multi-VariableSmartLine Platform

Single/Dual

Inputs

User Interface

Buttons

Window

Cap

Display

(Basic/

Advanced)

Comm

Board

Terminal

Block

Sensor

Rear

Cap

Cloud Engineering Tool

Page 7: Simplify, Standardize, Maximize Workforce Efficiency; SmartLine's Platform Advantages

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

• Instrument does not

Operate with polarity

conflict

• Increases Loop check

time

• Increases re-work

Normal Terminals

Universal Transmitter Wiring Eases Maintenance

Eliminates all Field Wiring Errors

• Instrument Operates with

either polarity with

Experion I/O’s

• Reduces loop checking

time by 50%

• Eliminates wiring error by

100%

• Maintenance made easy

Universal Tx. Wiring

+ – +

– +Field Wiring

Either

Connection will

OPERATE Correctly

SAVE UPTO 10

MAN WKS

Typically 10-14

Terminations

Per Instrument

Extending Universal Channel Technology to SmartLine

Any Signal Type..Any Channel…now Any Terminal with SmartLine

6

Page 8: Simplify, Standardize, Maximize Workforce Efficiency; SmartLine's Platform Advantages

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

• 30% Calibration ranges

change

• On-site calibration

• 2 hrs Per Re-calibration

Traditional Approach

Multi-Point Calibration

Simplified Field Management and Inventory

• Reduce Re-calibration

time

• Eliminate On-site

calibration set-up / expert

• Save up to 2 hrs per re-

calibration

• Quickly adapt to changes

during project lifecycle

SmartLine Approach

SAVE UP TO

20 MAN WKS

1000mmwc

Trial run

1200mmwc

Startup

1500mmwc

Ramp up

Change Calibration range in

Seconds with SmartLine 3-

Point Configuration

SmartLine

Multi-Point Calibration

Three in one

7

Page 9: Simplify, Standardize, Maximize Workforce Efficiency; SmartLine's Platform Advantages

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

Common Standard Platform Modularity

Simplify Field Troubleshooting, Repair, Inventory

Traditional Approach SmartLine Approach

Complete Unit

ReplacementEst. Time

Permitting (Hot Work

and Line Break) ½ hr

Acquisition and

positioning of Scissor Lift

(2 people)

2 hr

Disconnect and removal 1 hr

Transmitter separation, replacement, reattach

1 hr

Transmitter and probe insertion

½ hr

Transmitter wiring,

startup, final inspection

and checkout

1 hr

Man lift and crane

removal1 hr

Total Effort Hours 7 hours

Communications

Module ReplacementEst. Time

Permitting

(Hot Work Only)½ hr

Acquisition and

Positioning of Scissor Lift

(2 people)

2 hr

Module Replacement ½ hr.

Man lift and crane

removal1 hr

Total Effort Hours 4 hours

Modular Design

Failed Electronics Module: Value associated with parts

replacement vs. complete unit replacement

Labor savings, downtime and line

break avoidance

Up to

3 hours per transmitter

8

Page 10: Simplify, Standardize, Maximize Workforce Efficiency; SmartLine's Platform Advantages

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

Fastest Execution with LEAP tools• Automated tools for instrument selection

• Auto-device commissioning

• Pre-built templates

• Modular hardware platform and upgradable firmware

• Universal terminals

Safest Operations with Experion• Tamper alerts / Write protection – hardware and software

• Transmitter messaging

• Auto-maintenance mode setting

Lowest Total cost of ownership• FDM field view with pre-built SmartLine templates

• Modular hardware platform and upgradable firmware

• Field swappable modules

• Industry leading performance, stability and accuracy

Maximise Operations Uptime• Single service provider agreement

• Assurance of interoperability

• FDM

9

Hardware, Tools and Systems Working Together

SmartLine Connection Advantage

Experion Control System

Automated Commissioning

LEAN Project Execution

SmartLine Transmitters

SmartLine-Experion

Ecosystem

Page 11: Simplify, Standardize, Maximize Workforce Efficiency; SmartLine's Platform Advantages

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

Transmitter messaging

allows real-time

communication

between Experion

and SmartLine

instrument, increasing

operator efficiency.

SmartLine Connection Advantage

Auto maintenance mode

indication when

integrated with

Experion improves

safety by preventing

work to be done on a

wrong transmitter

Tamper alerts for

preventing un-

authorized changes to

configuration from field

or control room and

the write-protection

options allow

SmartLine to tailor to

site safety practices.

.

Device dashboard in

FDM provides health

status for all

SmartLine instruments

Reduce

Commissioning

time & increase

operator efficiency

Ease of

maintenance &

Increase plant

safety

Increase Plant

Safety

Reduce

maintenance time

& increase

instrument uptime

Transmitter

Messaging

Maintenance Mode

Indication

Tamper Alerts Device Health

Dashboards

TODAY

.

Application validation,

Configuration, Live

remote collaboration &

documentation

Reduce design

engineering &

commissioning

time

Cloud design for

Level

Improving Operations and Minimizing Risk

Page 12: Simplify, Standardize, Maximize Workforce Efficiency; SmartLine's Platform Advantages

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

© 2015 by Honeywell International Inc. All rights reserved.

Extending the most

appreciated cloud

design tool for

Pressure and

Temperature range

One Powerful tool for

all SmartLine

devices

SmartLine Connection Advantage

All what you need to

know from SmartLine

Transmitters available

in intuitive SmartLine

dashboard.

Just ONE click

Integrating cloud design

tool with in tools

database & Experion /

FDM database

Don’t enter the data

twice

.

Rich SmartLine

diagnostics available

on Experion Station

with Zero engineering

Intelligence. Default.

Mobile enabled

Reduce design

engineering &

commissioning

time

Ease of Operation

– easy access to

HART information

from Experion

Increase

engineering

efficiency – Adapt

to changes easily

Faster & informed

decisions – more

uptime

Cloud Design

Tools for Pressure

& Temp.

Intuitive SmartLine

Dashboard

In tools, Cloud

design & FDM

Integration

Advanced

Diagnostics

TOMORROW

Fully configure, test and

commission SmartLine

devices from Experion

Guaranteed

Commissioning

Reduce

commissioning

time

Auto device

commissioning

Summary Diagnostics

Pressure Sensor

Temperature SensorCommunication ModuleDisplay

User MaterialsTransmitter User ManualInstallation GuideConfiuration VideoImages

Overall Status

FailureFunction CheckOut of SpecificationMaintenance Required

Parameters

Tag IDInstall DarePV LRVPV URVDamping

Online Help

Transmitter Live Display

StatusPV: 0.5 inH2O

Honeywell

0 1

SmartLine View

Honeywell SMV800

Link to documents for the

Currently Active Device-Identify and Provide Links to key

documents

Link to Online Help for the Currently Active Device -Create Online Help for SmartLine devices

View of Currently configured

Local Display in Experion Station

-Map Display parameters to Display view

Most Frequently used Parameters-List Few Universal independent parameters

NAMUR NE 107 Status-Map existing Diagnostics toNAMUR NE 107 categories

Module Status with Tooltips on Cause and Resolution-Map existing diagnostics to module level

Improving Design thru Lifecycle Experience

Page 13: Simplify, Standardize, Maximize Workforce Efficiency; SmartLine's Platform Advantages

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

SmartLine Customer Testimonials

Simplify, Standardize, Maximize Workforce Efficiency

“Honeywell Smartline transmitters are our

preference because of their quality and

advanced diagnostic features, including

onboard local PV trend, modularity, reverse

polarity and message display. Most

importantly, we are looking for advantage

of seamless integration of field instruments

into Experion through FDM.”

Ye Chan

Formosa Plastics Corporation

“We like the new features on the Honeywell

SmartLine series of transmitters. The

polarity insensitivity is a great idea and very

valuable to us… also, we find the

enhanced diagnostics and modular design

very helpful.”

Peter Evans, I&E Reliability Maintenance

Leader

Invista

“[SmartLine®] instruments help with our check

out time for new installations. If the Hart

transmitter has the tag number configured, once

the wires are terminated/point loaded into

Experion PKS, we can see if all terminations are

connected to the correct transmitter. This allows

us to reduce our time during checkout of new

equipment.”

Jon Robertson, Facilities Engineering

Hess

“Because of our positive experiences, we at Gaylord Chemical are

transitioning to only using Smartline Transmitters. Some

characteristics we appreciate regarding SmartLine are:

Accuracy

Dependability

Modular design

Reduction of calibration requirements

Universal features”

Steve Barber,

Operations / Maintenance Coordinator

Gaylord Chemical Company

“I like the output modules (HART, Analog,

STIM) that are used in the Smartline

transmitters. Also the flexibility of just

replacing the electronics when the sensor

is still good, I do not have to touch the

process.”

Phillips 66

Page 14: Simplify, Standardize, Maximize Workforce Efficiency; SmartLine's Platform Advantages

Honeywell Confidential - © 2016 by Honeywell International Inc. All rights reserved.

Connected Things that Improve Business Performance

Transforming the way we address customer needs with smart,

connected measurement and control devices.

Real Examples

To see these examples in action, visit us in the Knowledge Center

ControlEdge™

PLC with secure connectivity

& tight device integration

Cloud Link 4G

Full-featured 4G wireless

cellular modem

Meascon™

Diagnostic dashboard for

gas metering stations

Tank Farm

Gateway

Secure OPC connection

for tank data