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Brain Lab @ CSPS, Sept. 09Dr. Jochen Volkert, founder & CEO
POROUS BURNERS –THE BETTER PROCESS HEAT SOLUTION
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Brain Lab @ CSPS, Sept. 09Dr. Jochen Volkert, founder & CEO
THE BETTER PROCESS HEAT SOLUTION
ASSETS = Exclusive Global IPRs on Porous Burner Technology
1st product line in the industrial market,
2nd to follow for the heating market in 2008
TARGET MARKETS = Industrial Process Heat, Space Heating, Automotive
VALUE PROPOSITION = More efficient and cleaner heat provision
= saves energy and emissions and
improves product quality
= short pay back time
= R&D supplier in process technology, combustion,
fluid dynamics and electronics
Substitution of FREE FLAMES
no free flames / no complex fluid mechanics no combustion chamber needed
Value Proposition
-70% Energy Consumption Not limited to indiv. Branches Higher Process Efficiency Substitution of Electric Heat by Gas Combustion
+50% Productivity Better process quality by homogeneous heat; no
„hot spots“ Reduced heat-up times Reduced scrap production Accelerated production through high power density
and easy power adjustment
ROI < 12 months
- NOx and CO reduction of > 45%- CO2 reduction of up to 70%
Substitution of ELECTRIC HEAT
Gas-fired HOT AIR GUN
• high power modulation: 100%-5%• Easy & rapid power adjustment
Gas-fired IR Radiation surface
Power adjustment
BURNER CAPACITY of >1000 kWAREA / LINE HEATING; PARTIAL HEATING
BURNER CAPACITY RANGE 1 kW – X.000 kW
6 x 330 kW = 1980 kW
1 – 8 kW
2 x 525 kW = 1050 kW
5 – 25 kW
1 – 4 kW
5 – 40 kW
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promeos Prozesswärme Lösungenverdrängen ineffiziente Anlagen in industriellen Verfahren
0
200
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1000
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2006 2007 2008 2009 2010 2011 2012
MW
bzw
. G
Wh
Burner Capacity and Fuel Consumption ofinstalled Systems (Gas/Gas, Jan 2009)
Verbrauch GWh pro Jahr
Leistung in MW
CO2 Reduction of 45% - 50% p.a.
0
50
100
150
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250
2007 2008 2009 2010 2011 2012
bezo
gen
au
f 1000 t
CO
2-Ä
qu
i.
CO2-Equivalent before / after promeos installation (Gas/Gas)
vor Einsatz Porenbrenner-
Technologie
nach Einsatz promeos Brennern
CO2-Äquivalent für Gas 0,254 kg/kWh
VULKANISATION VON GUMMIPROFILEN
- IR-Strahlung und Konfektion- Gas statt Elektrizität
Prozessbeschleunigung und Betriebskosteneinsparung
Amortisationszeit << 12 Monate!
VERPACKUNGSINDUSTRIEFolien-Schrumpftunnel
“Ökoschrumoftunnel”, weilGAS statt ELEKTRIZITÄT! Amortisationszeit < 12 Monate!
www.khs.com “Ressourcen sparen”
Pre-heating system for casting mold
(VW engine production)
Vorwärmen von Guß-Kokillen für Aluminium Kolben
Pre-heating system for die casting mold
(production of automotive parts)
Pre-Heating system for pipeline welding
burner
pipeline
burner
pipeline
Burner control
Gießrinne für Edelstahl (Turbinenschaufeln)
Erwärmung auf 1200 °C; Fa. Doncasters, Bochum
Preheating of steel transportation ladle
P_heat = 1 MW
- 1.000t CO2/a
Schwachgasfackel zur Deponiegasentsorgung
Deponiegas: 20% CO2, 30-10% N2, 50-20% CH4, …
Nennwärmeleistung: 40 – 250 kW
Die Schwachgasfackel garantiert eine Entsorgung des Deponiegases bis zu Konzentrationen von CH4 < 20%!
Rohrreaktor mit Linienbrennern, 150 kW pro Segment ENERGIE, Pyrolyseanlage
Pyrolysegas: 28 % CO, 15% CO2, 13 % N2, 3% CH4, 38% H2, …
Pyrolyse von Biomasse zur nachgeschalteten Energiegewinnung in Motor-BHKWs
Wasserstoff-Verbrennung: 100% H2
Neuentwicklung eines mobiles Heizgerätes; promeos hatte die Gesamtverantwortung für …
… Konzeptauswahl,… Brenner/WT - Design & Auslegung,… Prüfstandsauslegung und –aufbau, … Produktion & Charakterisierung des Systems … Steuerungsentwicklung & Serienumsetzung
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Ressource efficiency /Sustainable products
High-tech innovation University spin-off
Entrepreneurialresponsibility
Venture Capital as PPP: private equity + public funding
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Thank you for your attention.
We will be pleased to answer any question!
volkert@promeos.com++49 (0)9131 / 53 67 - 11
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